Immerse yourself in the forefront of technological advancement with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously designed for unparalleled precision and ultimate efficiency, this revolutionary machine significantly enhances your production capabilities. It guarantees a flawless operation while delivering exceptional output quality. Step into the future of carton printing and die-cutting technology, where unmatched performance seamlessly aligns with extraordinary speed and unwavering reliability.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, an extraordinary feat of modern engineering that will elevate your production capabilities to unprecedented heights. This all-in-one marvel effortlessly handles a comprehensive suite of processes: from multi-color printing to line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in one seamless operation. Utilizing cutting-edge technology, the machine's advanced adsorption system revolutionizes paper feeding, while its frequency converter and fan meticulously control starting and stopping, achieving flawless synchronization. With a high-power dust removal fan, the machine skillfully prepares the cardboard surface for precision printing. Its user-friendly interface, complete with both a main and side touch screen, is governed by an advanced PLC programming system, ensuring a smooth and efficient human-machine interaction. This system grants operators unparalleled control over every operational segment, from feeding to output. For enhanced safety and monitoring, the machine's front is outfitted with real-time paper output monitoring equipment, providing insights into the paper output department's status at all stages, thereby enhancing operator safety and maximizing machine efficiency. The machine's sophisticated components are equipped with an electric opening and closing system, pneumatic locking, plate lifting systems, an automatic ink mixing system, and an ink shortage alarm, ensuring smooth operation, stunning print quality, and impeccable color registration. The transmission shafts have undergone dynamic and static balance treatment, while the precision gears, treated with carburization and grinding, boast exceptional hardness (HRC52-58) and grade 6 precision. These gears are further enhanced by an innovative spray circulating lubrication system, complemented by a convenient circulating oil display window for ongoing monitoring. The robust, keyless connection ring steadfastly secures the gear-shaft link, ensuring unwavering reliability. In essence, this machine epitomizes advanced automation, user-friendliness, and low-maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It is the ultimate solution for those seeking to revolutionize the boundaries of carton printing and die cutting.
Product Parameters
Feeding Unit: Unveiling the future of paper handling, meticulously engineered for maximum efficiency and reliability.
- The paper feeding unit is a marvel of modern engineering, integrating the pioneering Taiwan Province leading edge technology for unmatched precision and longevity. The wheel shaft, crafted from premium bearing steel, promises outstanding durability and performance, setting a new standard in paper feeding technology.
- Our cutting-edge control panel, equipped with a vivid 7-inch color touch screen, elevates the man-machine interface to new heights. Effortlessly manage operations across paper feeding, printing, slotting, and die cutting sections with real-time monitoring. Instantly access crucial data such as current phases, machine speed, and system settings, including fan speeds and alignment, all at your fingertips. The dual operating systems provide seamless transitions between manual and automated control, ensuring precision and flexibility for every operational need.
- The innovative suction fan revolutionizes paper feeding by adapting to various cardboard sizes through a frequency converter-controlled motor. This smart technology not only optimizes power consumption for cost-effective operations but also enhances printing quality. Our dust removal system is empowered by a robust fan motor and multiple dust brushes, which meticulously cleanse cardboard surfaces, ensuring flawless print outputs.
- Experience unparalleled precision and performance with our leading edge paper feeding system, tailored for all corrugated shapes. The vacuum-negative pressure suction flat feeding guarantees high-speed accuracy, while the 'Soft Pressing' high matching type reduces friction and preserves the integrity of corrugated cardboard. This advanced system effortlessly handles E-groove and lower-quality cardboards, streamlining operations and minimizing congestion for optimized workflow.
- Utilizing the cardboard's leading edge as a positioning benchmark, our system dramatically reduces discrepancies in cardboard length. As cardboard moves to the pulley, it maintains an impeccably synchronized speed, ensuring a seamless and precise transition without any risk of speed variance impairing accuracy.
- Our electric left-right stop gauges offer unparalleled ease of adjustment, whether synchronized or independent. The cardboard dragging frame adjusts electrically for seamless width adaptability, while the manually lifted front baffle stands as a testament to reliability and user-friendly operation.
- Innovative safety and operational precision define our unit's opening and closing, managed by an electric control machine with an integrated alarm system. This setup prevents mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring precision and security. Overload protection ensures critical components are safeguarded, allowing swift resumption of normal production post-adjustments, thereby preventing wastage from misaligned printing.
- Our paper feeding system's lower roller, crafted from premium seamless steel, undergoes meticulous fine grinding and electroplating for superior friction and unparalleled cardboard movement. The dual-layer rubber feed rollers, with distinct elasticity and wear-resistance layers, feature a quick-release design for swift, efficient operations. Our precision two-stage worm gear adjustment mechanism, with its detailed adjustment dial, empowers users with seamless manual control that redefines operational efficiency.
Printing Unit: Unleashing the power of precision engineering for flawless printing outcomes.
Printing Plate Roller: Elevate your printing standards with our precision-crafted roller, designed for impeccable performance.
Crafted with meticulous precision, the printing plate roller features a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Constructed from top-tier steel, its surface undergoes fine grinding, hard chromium plating, and dynamic balance correction, ensuring seamless operation ideal for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are engraved with reference lines for effortless plate hanging and alignment. The ratchet-secured fixed plate winding shaft and plate hanging groove make plate changes swift and hassle-free. Enjoy a smooth 6mm axial distance adjustment between the printing plate roller and the left-right pulling displacement, with a robust 12mm electric modification range. Whether in motion or stationary, the printing plate can be expertly adjusted. The printing plate roller's phase planetary gear masterfully administers the360°degree circumference adjustment with unparalleled finesse, offering complete control over your printing processes. 360° Elevate your printing operations with our sophisticated degree computerized control system, seamlessly orchestrating motor operation adjustments whether the machine is running or paused. The user-friendly touch screen elegantly displays and auto-adjusts the input size, enhancing operational convenience and precision. Our advanced automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position, activates at the mere click of a button. This drives the equipment to the optimal position for plate hanging, significantly amplifying labor efficiency. Moreover, the incorporation of a pedal switch facilitates easy forward and backward rotation of the printing plate cylinder, thereby streamlining plate changes and maintenance.
Impression roller
- Meticulously engineered from seamless high-quality steel pipe, our impression roller undergoes exquisite fine processing, ensuring steadfast operation. With dynamic and static balance corrections, it delivers superior performance. The roller is further enhanced through quenching, tempering, hot charging, dynamic and static balance, complemented by surface fine grinding and electroplating, culminating in unmatched operational excellence.
- Discover the precision of our backlash-free gear adjustment mechanism, ensuring unfaltering meshing during adjustments and guaranteeing impeccable transmission precision. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated with a scale display for effortless precision. Employing a 1:200 double-stage worm gear box for positioning adjustments, our system offers an adjustable range of 0-12mm, ensuring unparalleled accuracy.
Metal anilox roller
- Our anilox roller cots feature an innovative cantilever structure, simplifying both installation and maintenance with the option to integrate a scraper system later. Manufactured by the esteemed 'Haili Roller' of Changzhou, Jiangsu Province, the roller showcases premium steel craftsmanship and cutting-edge technology, ensuring exceptional durability, wear resistance, corrosion resistance, and superior ink control. Available in mesh numbers of 200, 220, 250, and 280 lines/inch, it caters to the specific demands of your printed products.
- Experience the ingenuity of pneumatic pressing actions that fine-tune the contact between the anilox roller and printing plate roller, automatically lifting the plate when the machine halts. Simultaneously, our electric ink uniforming system activates to prevent ink from drying. With each printing unit's inking delay time independently customizable, the anilox roller's one-way overrunning clutch disconnects from the driving force, offering swift and convenient ink mixing or washing.
- Enhance your printing operations with our optional ceramic net roller, available for an additional price. The steel pipe surface is elegantly clad in ceramic, meticulously refined through grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are engineered from superior seamless steel pipes, meticulously undergoing dynamic and static balance treatments. The exterior boasts premium Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders finely shape them to ensure perfect height and accuracy of the cots.
- Our roller employs a 1:200 double-stage worm gear clearance fine adjustment to guarantee uniform ink application. Following adjustments, gravity-induced self-locking occurs, separating the rubber roller from the anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper system
- Revolutionize ink management with our advanced chamber fluid dynamics and ink sealing design. The closed double scraper system ensures exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that maintains perfect alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Seamlessly integrate the system, allowing for a smooth upgrade from any outdated cots or single scraper systems. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve precision like never before with our precisely calibrated scraping angle and mechanical precision, maintaining consistent scraper positioning post-replacement for top-tier scraping results. The sealing system, equipped with an adjustable compensation feature, allows for continual operation without shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy the effortless assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system incorporates a precision-engineered one-way diaphragm pneumatic pump, meticulously designed to efficiently recover accumulated water, thereby significantly enhancing filtration and circulation efficiency. For those systems equipped with our optional scraper ink control feature, a robust double-acting diaphragm pump is provided. This system is further fortified with an automatic sensing and detection mechanism that vigilantly monitors ink levels, promptly alerting operators to any anomalies with a comprehensive warning system and alarm bell, ensuring optimal safety and seamless functionality.
- Our thoughtfully transparent ink supply pipe design, coupled with a strategically high-mounted ink storage cup, provides operators with a crystal-clear view of ink levels during production. This enables superior management of ink resources. The system's innovative circulating cleaning pipeline, alongside the highly efficient ink roller, simplifies operational processes, guaranteeing swift and effective cleaning and ensuring a stable ink supply for uninterrupted and efficient productivity.
Phase adjustment mechanism
1. Experience unrivaled control with our printing plate roller phase adjustment, precisely managed by a sophisticated frequency converter. Enjoy the flexibility of 360-degree phase adjustments, which can be seamlessly implemented whether the machine is in operation or paused, offering unparalleled adaptability and efficiency.
2. Our advanced system, featuring a high-tech frequency converter for motor speed management, integrates seamlessly with an encoder and a cutting-edge PLC programming system to maintain phase adjustment precision within an impressive range of 0.2mm, ensuring exactitude and consistency in every operation.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is engineered to stabilize machine operations with exceptional precision. Whether separating the machine for maintenance or adjusting the phase, it ensures that rotation is meticulously restricted, maintaining the original gear position with unparalleled accuracy, thus enhancing operational efficiency and reliability.
- Effortless operation is at your fingertips with each printing unit equipped with intuitive positive and negative inching controls for the main machine. This system enhances the ease of plate erasing, hanging, and color registration processes, making them more efficient and significantly reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department revolutionizes electrical operations with an intuitive touch screen interface that seamlessly controls the PLC programming automation system. Simply input product dimensions ('length * width * height') as specified by the order, and allow the sophisticated computer system to automatically position the order with effortless precision. For added flexibility, you also have the option to manually fine-tune the slotting position to perfectly meet customer specifications, ensuring unparalleled customization and precision.
Immerse yourself in a world of efficiency with our color man-machine interface, which offers menu storage and automatic shift distance compensation. The motor, powered by a high-performance frequency converter, expertly controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and accurate cutter head displacement. The integrated encoder, in coordination with the PLC control box, facilitates high-precision cutter adjustments, allowing all four cutters to synchronize their distances, thereby drastically reducing adjustment time and significantly boosting work efficiency.
Discover the exceptional capabilities of our pre-pressing, line pressing, and slotting functions with a cutting-edge six-axis, full computer-controlled slotting part. This technology offers unmatched precision and ease of operation, ensuring superior results in every application.
- Our slotting unit features a meticulously designed single-shaft, double-knife slotted structure with an innovative internal tooth design for precise box height adjustments, effectively preventing lubricant contamination of cartons. The system also includes an emergency stop device for enhanced safety, alongside convenient positive and negative inching capabilities across the entire machine, ensuring flexible and user-friendly operation.
- Crafted with precision, the standard grooving knife boasts a remarkable 7mm thickness, constructed from durable alloy steel. Post heat treatment, it exhibits outstanding hardness and resilience. Our double-blade trimming knife delivers exceptional precision with its razor-sharp edge. The high-quality 45# seamless steel tube forms the shaft, further enhanced by expert grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine demonstrates exceptional production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, yielding superior results.
- Incorporating state-of-the-art linear guide rail technology, this machine delivers exceptional stability and precise slotting phase accuracy. It is equipped with a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is expertly controlled by advanced button and touch screen interfaces, ensuring unmatched precision and operational excellence.
Pre-pressing wheel and line pressing wheel
- Crafted with unparalleled expertise, the upper and lower shafts are forged from superior-grade steel, meticulously quenched, tempered, and electroplated to achieve perfect dynamic and static balance. Featuring four revolutionary line pressing wheels, this machine adeptly prevents cardboard crushing, maintaining spotless and precise line pressing. The slotting section is enhanced with cutting-edge prepressing wheels that refine line shape, minimize cracking, and uphold the pristine regularity of boxes through dual prepressing and pressing processes.
- Effortlessly refine the gap dial of the wire pressing wheel, offering an adjustable range of 2-12mm. Our state-of-the-art backlash-free adjusting mechanism ensures that gear adjustments are seamlessly executed without disrupting gear meshing, guaranteeing flawless transmission precision every time.
Cutting-edge Slotted Phase Adjusting Mechanism
- Embrace the precision of our sophisticated planetary gear mechanism in the slotting phase, incorporating PLC and electric digital input for exact 360-degree adjustments. Enjoy seamless modifications whether your equipment is operational or idle, delivering exceptional control and precision.
Innovative Die-Cutting Unit
- Our knife plate roller, boasting an outer diameter of <¢486mm and a knife template diameter of <¢536mm, is expertly crafted from premium cast steel. The surface is meticulously ground and balance-corrected, enhancing operational stability, while the shaft's electroplating ensures uniformity in hole separation, providing superior performance and reliability.
- With meticulous precision, the die template bolt holes are designed at 10M, with an axial spacing of 100mm and 18 equal parts radially. The die cutter stands at a height of 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatile adaptability and superior cutting precision.
Premium Rubber Roller (Upper Roller)
1. Our rubber pad roller is engineered with a diameter of less than ¢536mm, complemented by a robust rubber pad diameter of 554mm. Its quick-change design guarantees exceptional wear resistance and longevity. Crafted from superior cast steel, the roller undergoes rigorous quenching, tempering, and surface fine grinding to ensure optimal operational stability and endurance.
2. Electrically fine-tune the gap between the knife die roller and rubber pad roller with our resilient air-lock fixed adjusting mechanism. With a 50mm mechanical transverse device, it adeptly compensates speed differences, ensuring uniform wear across knife positions and significantly extending the lifespan of the premium Youli rubber pad.
Advanced Grinding Repair Mechanism
1. Experience accelerated and effective corrections with electric grinding of the rubber pad, substantially extending its service life and enhancing performance efficiency.
Precision Phase Adjusting Device
1. Our die-cutting phase is equipped with electric digital 360-degree adjustment capabilities, allowing seamless modifications whether the equipment is operational or paused, providing unrivaled precision and control.
High-Performance Drive Gear
- Achieve unparalleled high-precision helical gear transmission with gears forged from 20GrMnTi high-quality alloy steel. These undergo comprehensive quenching, high-frequency quenching, and gear grinding, resulting in ultra-smooth operation, minimal noise, and enduring hardness of HRC58-62. These features ensure that the printing register accuracy remains impeccable over time, with minimal wear and tear.
2. Enjoy flawless performance with our innovative shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking solution ensures zero gaps during high-torque operations, facilitating effortless installation and maintenance. Revel in the long-lasting transmission accuracy, promising impeccable printing registration every time.
3. Our pioneering gear lubrication system leverages an automatic spray lubrication mechanism driven by a precision gear oil pump. This system ensures unwavering transmission precision, safeguarding the longevity and peak performance of your machinery.
Dynamic Motor Part
- Discover unparalleled performance with our main motor, expertly controlled by the esteemed 'Dongli' frequency converter. Enjoy flawlessly smooth operations with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter further ensures a superior low-speed rated torque output, guaranteeing ultra-quiet and stable operation throughout the process.
- Our state-of-the-art machinery boasts unparalleled performance by integrating the renowned Zhongxin fans, effortlessly achieving both superior adsorption and efficient dust removal. With the dependable Zhejiang DH phase motor at its core, and the prestigious Taiwan Province Taibang motor ensuring seamless ink homogenization, our products deliver an exquisite blend of minimal noise and unwavering stability, setting new benchmarks in power efficiency.
Bearing part
1. Our machine is meticulously crafted with the illustrious 'NSK' main bearings, guaranteeing exceptional precision and long-lasting durability. This commitment to excellence is further bolstered by sourcing additional bearings from highly reputable domestic suppliers like Wahalo. Together, they elevate product accuracy to P6, P5, and P4 levels while ensuring adherence to the exacting vibration standards of the Z1 group or higher.
Electrical components
1. Each unit of our machinery is fortified with a self-sufficient electronic control unit that promises unmatched safety and reliability. By incorporating elite components from Zhejiang Zhengtai, including relays, indicator lights, buttons, and contactors, we deliver nothing short of excellence. The seamless integration of Yadeke pneumatic components, featuring solenoid valves and cylinders, ensures a level of flexibility, robustness, and longevity that stands the test of time.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, we proudly hold prestigious import and export rights. Our flagship offerings include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, the robust cardboard production line, and the highly efficient carton production line, setting benchmarks in the industry. Furthermore, we specialize in the innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine. Our cutting-edge portfolio extends to the intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our collection further includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and efficient partition assembler machines. Our products are renowned for their safety, stability, and exceptional performance, earning over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure unmatched efficiency and reliability. We offer bespoke services and expert remote video guidance, providing overseas technical support through our dedicated team of skilled engineers, available round-the-clock to assist you.
With a global vision, our exceptional products are proudly exported to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, spreading unparalleled quality worldwide. Though we may not offer the lowest price, we guarantee unmatched quality. We prefer discussing price now rather than apologizing for quality later, ensuring a formidable edge in the competitive landscape of our industry.
Global trade with integrity at its core. Partner with us to discover an unwavering ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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