Experience the efficiency and precision of our Automatic Folder Gluer and Stitcher Machine, designed to transform your production line with seamless integration and unmatched performance.
Detailed Photos
Product Description
Introduction of whole machine :
The Full-automatic Box Gluing Machine from Dongguang Zhanzhuo Machinery Trade Co., Ltd. is a marvel of modern engineering, meticulously crafted for efficiency and precision. This state-of-the-art machine is divided into four integral parts: the paper feeding part, gluing folding part, nailing box gluing pressing part, and counting and accumulating part. Each component works in seamless harmony, supported by a digital display speed regulation and microcomputer amplitude modulation, ensuring operations are simple yet incredibly effective. Enjoy the convenience of automatic paper feeding, gluing folding, counting, and stacking output, achieving an average box gluing speed of an impressive 150 sheets per minute, with peak performance reaching up to 220 sheets per minute and a maximum of 600 nails. Our commitment to high efficiency, energy conservation, and environmental sustainability is at the heart of our pursuit, ensuring that this machine not only meets but exceeds your business needs.
Crafted with precision and care, this machine echoes the high standards of European engineering. The electrical components are designed with a focus on safety, reliability, and ease of operation. Featuring a dynamic color touch man-machine interface alongside the advanced Panasonic master PLC control system, operations are both seamless and intuitive. Built with an eye on future innovation, both interfaces come equipped with program upgrade capabilities for effortless enhancement. The main motor, boasting variable frequency speed regulation, operates with smooth stability while championing energy efficiency, cutting power usage by an impressive 30%. Comprehensive motor protection is assured; should voltage fluctuations occur or the motor overheat, the inverter promptly signals an alert and halts activity, displaying an appropriate alarm code. Siemens AC contactors govern the motor actions, supported by thermal overload relays to guard against excessive stress. Further, the machine's wiring is ingeniously connected using aviation plug-ins, simplifying disassembly and maintenance tasks. Dual operation buttons located at both the front and back grant ease of use, while the stainless steel panel, adorned with informative graphics and text, enhances both aesthetic appeal and user comprehension.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience seamless automation with our state-of-the-art Custom Automatic Carton Box Folder Gluer! Entirely controlled by a PLC computer programming controller, our machine ensures efficient operation with digital precision through a touch screen interface. Enjoy uninterrupted workflows with our automatic functions: paper feeding, folding, box sticking (nail box), counting, and stacking, all leading to automatic packaging.
2. Our advanced vacuum adsorption belt paper feeder adapts its air volume to accommodate various board types, guaranteeing smooth and reliable paper feeding. Effortlessly adjust with electrically controlled front support board and baffle plates for quick and convenient setup.
3. Elevate your production quality with our newly upgraded four-channel electric preloading structure, which accurately aligns and compensates for any deviation in board pressing lines. This innovation resolves issues such as scissors differences, bulging, and misaligned board lines, ensuring perfect form every time.
4. The paper feeding belt, crafted from premium imported rubber, offers exceptional durability and high friction performance, providing reliable and wear-resistant operation.
5. Our pneumatic side-patting device minimizes manual errors, boosting paper feed stability. Benefit from the precision of our electric lateral movement adjustments for both the left and right side stop gauges.
7. We incorporate a high-grade electromagnetic clutch and braking system, allowing for both single and continuous operation, effectively maintaining specification adjustments, controlling wave costs, and ensuring the precision of output paperboard.
8. Navigate controls easily with our 7-inch ultra-clear touch screen, facilitating intuitive adjustments and swift order changes.
Folder Part
1. Our folder section features a seamless butted endless synchronous conveyor belt, made from imported materials known for high friction and super wear resistance. This ensures cartons remain pristine during processing, free from dislocation and surface scratches.
2. The front section boasts an exclusive electric four-preloading structure with multi-channel line pressing compensation, guaranteeing precise correction of cardboard pit line deviations, allowing cartons to fold with pinpoint accuracy.
3. A heavy-duty extended model underpins our entire folding section, equipped with a unique double servo belt correction device. This effectively regulates and ensures carton accuracy throughout the molding process.
4. The gluing department employs superior stainless steel gluing wheels for consistent, efficient glue application. Both the paste wheel and glue tank are stainless steel for easy cleaning, with an automatic glue pump for seamless application and circulation.
Stitcher Part
1. The nail box component features a lifting machine that facilitates rapid transitions between sticking and nail box modes with minimal manual adjustments-perfect for swift order changes. 2. The lifting part relies on high-precision linear slide rails to ensure accurate nail machine repositioning.
3. Our four elevators, each with a 1.5-ton capacity, ensure stable and precise lifting. Compact yet capable, these elevators deliver high load-bearing performance and extended maintenance intervals.
4. When switching to the box sticking mode, the nail remover's bottom plate is unnecessary, streamlining the process.
5. With our double servo drive system, enjoy enhanced accuracy and reduced mechanical components, leading to a lower failure rate. The touch screen interface allows for easy parameter adjustments such as nail distance, number, species, and tailgate.
7. Our bottom die and blade are crafted from tungsten steel, offering superior wear resistance for long-lasting performance.
8. The entire nail head assembly, originating from Guangdong, is made with specialized steel and precisely machined for excellence. 9. Designed to reach speeds of 1000 nails per minute, maximizing efficiency.
Stacker Part
1. The stacking output department boasts advanced automatic counting technology, delivering perfectly ordered stacking and organized output. Tailored to meet your precise specifications, it seamlessly adjusts to set the output of finished boxes according to your needs, allowing for an increase in box quantities with unparalleled efficiency.
Experience precision in action with our state-of-the-art correcting and molding of step transmission, ensuring flawless operational performance.
2. Our uniform output mechanism expertly calibrates any minor deviations occurring during the cardboard forming process, resulting in a flawlessly finished carton. 3. The stacking component incorporates a cutting-edge direct-shooting design, offering superior outcomes with minimal noise. The result? Perfectly stacked finished products, neatly transferred to the output section for seamless bundling.
4. Our counting department features sophisticated pneumatic alignment, ensuring that the paper output for small boxes is consistently standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery stands as a distinguished leader in the manufacturing of premium high-quality corrugated cardboard carton machinery. As a company with the authority to import and export, we are committed to delivering exceptional industrial solutions. Our main product offerings include a robust range of machinery such as 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, advanced intelligent digital printing machines, and state-of-the-art automatic high-definition high-speed printing, slotting, and die-cutting machines. Our equipment is engineered with high definition for precision and efficiency. Our intelligent automatic high-speed printing and slotting die-cutting machines are crafted with cutting-edge technology to ensure seamless operation and outstanding results. Additionally, our high-speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines epitomize safety, stability, and superior performance. With over ten national patents, our products meet the rigorous standards of the ISO9001 quality management system certification and CE EU certification. We pride ourselves on offering exceptional pre-sales and after-sales services that are both efficient and reliable. Our customized services are tailored to meet your needs, coupled with professional remote video guidance and comprehensive overseas technical support available 24 hours a day. Our global network extends around the world, with our products being exported to numerous countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others.
Embrace excellence with us. While I can't promise the lowest price, I guarantee the highest quality. I prefer to invest time in explaining our price once rather than apologizing for quality perpetually. This commitment gives us a definitive edge in a competitive industry landscape. In the realm of global trade, honesty remains our cornerstone. By choosing us, you're selecting a steadfast partner renowned for reliability. Embark on a world-class journey that begins right here with us.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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