Introducing the cutting-edge Automatic Folder Gluer and Stitcher Machine-where innovation meets efficiency. This remarkable piece of machinery is meticulously designed to elevate your production process, ensuring seamless and swift assembly. Experience unparalleled precision with our advanced technology that guarantees superior quality in every fold, glue, and stitch. Ideal for streamlining operations and boosting productivity, this machine is your ultimate solution for achieving flawless results in record time. Embrace the future of automated excellence with this indispensable asset for any modern manufacturing plant.
Detailed Photos
Product Description
Introduction of Whole Machine:
Discover the power and precision of our Full-Automatic Box Gluing Machine, a masterpiece in modern packaging technology. This innovative machinery is divided into four integral parts: the paper feeding section, gluing folding unit, nailing box gluing pressing component, and the cutting-edge counting and accumulating segment. It features a digital display with speed regulation and sophisticated microcomputer amplitude modulation that promises simplicity, speed, reliability, and accuracy like never before. Experience the seamless integration of automatic paper feeding, gluing folding, and counting, all culminating in an effortless stacking output. With an impressive average gluing speed of 150 sheets per minute and capable of reaching up to 220 sheets per minute, this machine can handle up to 600 nails at maximum efficiency. Our commitment to high efficiency, energy conservation, and ecological responsibility stands as the pinnacle of our pursuit of excellence.
Engineered with a keen eye on European standards, our machine's electrical components exude safety, reliability, and ease of operation and maintenance. The intuitive color touch human-machine interface, coupled with the robust Panasonic master PLC control, offers a user-friendly and human-centric operation. Both interfaces are designed with future-proofing in mind, incorporating reserved program upgrade interfaces to ensure seamless equipment advancements. The main motor boasts variable frequency speed regulation, delivering stable and efficient operation that saves approximately 30% in power consumption. The system safeguards the motor by issuing automatic alarms and halts operations when faced with voltage irregularities, overheating, or excessive current, with clear alarm codes for easy troubleshooting. Our dedication to quality is emphasized with the use of Siemens AC contactors, complemented by thermal overload relays for comprehensive motor protection. Every connection is enhanced with aviation plug-ins, facilitating effortless disassembly and maintenance. The machine is equipped with front and rear operation buttons, offering accessibility and control from both ends. Aesthetically crafted, the stainless steel operation panel is not only beautiful but also functionally designed with illustrative graphics and characters, making the use of buttons refreshingly intuitive.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience seamless efficiency with our state-of-the-art PLC computer programming controller, which features digital operation and an intuitive touch screen for easy data input. Modify data effortlessly without halting the machine. Enjoy automated functionalities: paper feeding, folding, box sticking (nailing), precise counting, and stacking output with automatic packaging, ensuring a streamlined production process.
2. Achieve optimal paper feeding with our vacuum adsorption belt system, allowing air volume adjustments tailored to various paperboard types for flawless operation. Swiftly adjust the front supporting board and both front and rear baffle plates, all through convenient electric controls, enhancing speed and ease of use.
3. Introducing the advanced four-channel electric preloading structure, expertly engineered to correct and compensate for deviations in paperboard pressing lines. Effortlessly address technical challenges like scissors difference, bulging, and line inconsistencies, ensuring pristine paperboard formation.
4. Crafted with premium imported rubber, the paper feeding belt boasts exceptional wear resistance and high friction, ensuring enduring performance and reliability.
5. Enhance paper feeding precision and stability with the pneumatic side-patting device, significantly reducing manual feeding errors. 6. Effortlessly adjust the lateral movement of left and right side stop gauges with electric controls, ensuring accuracy and efficiency.
7. Experience superior control with our high-grade electromagnetic clutch and braking system, enabling both single and continuous operations. Efficiently manage wave costs during specification adjustments while ensuring output paperboard precision.
8. Enjoy the convenience of a 7-inch ultra-clear touch screen interface, facilitating quick adjustments and rapid order changes with ease.
Folder Part
1. Our seamless butted endless synchronous conveyor belt, crafted from imported special materials, offers exceptional high friction and superior wear resistance. The design ensures flawless operation, preventing dislocation and surface scratches on cartons.
2. Equipped with a unique electric four-preloading structure and multi-channel line pressing compensation, the front section precisely corrects deviations in cardboard pit lines, guaranteeing accurate and flawless carton folding.
3. The heavy-duty extended model of our folding section, featuring a unique double servo belt correction device, ensures unparalleled accuracy and precision in the carton molding process.
4. Our gluing department utilizes premium stainless steel gluing wheels for uniform application, optimizing glue efficiency. Stainless steel paste wheels and glue tanks make cleaning effortless, while the glue pump automatically applies and circulates glue, enhancing operational efficiency.
Stitcher Part
1. Seamlessly transition between sticking and nailing modes with our innovative lifting machine, minimizing manual adjustments and offering quick order changes. 2. High-precision linear slide rails in the lifting part guarantee impeccable positioning accuracy each time.
3. Benefit from four robust elevators, each capable of supporting 1.5 tons, ensuring stability and precision in lifting. Despite its compact size, it offers tremendous bearing capacity and an extended maintenance period.
4. Effortlessly switch to box sticking mode without the need for a nail remover's bottom plate, enhancing operational efficiency.
5. Our enhanced double servo drive guarantees precise accuracy while minimizing mechanical transmission parts, effectively reducing mechanical failure rates. 6. The touch screen operation facilitates quick and convenient parameter adjustments, including nail distance, number, species, and tailgate settings.
7. Designed with tungsten steel, our bottom die and blade offer superior wear resistance, ensuring longevity and reliability.
8. The entire nail head, crafted from Guangdong-made special steel, undergoes precise computer gong processing. 9. With a remarkable design speed of 1000 nails per minute, reliability and efficiency are guaranteed.
Stacker Part
1. The stacking output department is ingeniously crafted with cutting-edge automatic counting technology, ensuring an orderly and precise stacking process. It allows customization of the finished box output according to customer specifications, enhancing productivity by accommodating increased box quantities effortlessly.
Experience the precision of our step transmission correcting and molding, designed to enhance accuracy and efficiency at every stage.
2. Our uniform output system masterfully compensates for any minor deviations caused during the cardboard's rolling pit formation, ensuring the resulting carton is flawlessly crafted. 3. Featuring a state-of-the-art direct-shooting stacking design, this component delivers exceptional performance with minimal noise. Finished products are flawlessly stacked, ready for seamless bundling.
4. The counting department boasts advanced pneumatic alignment capabilities, standardizing and tidying the output of small boxes with precision and care.
Company Profile
Company Information
Welcome to Zhanzhuo Machinery, a globally recognized professional manufacturer excelling in high-quality corrugated cardboard carton machines. As pioneers with the rights to import and export, we specialize in a diverse array of premium products including: 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printer machines, and advanced automatic high definition high speed printing slotting die cutting machines. Additionally, our repertoire includes state-of-the-art intelligent automatic high speed folder gluer machines, stitcher machines, and dual-function gluer-stitcher machines, alongside precision roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Our products are renowned for their safety, stability, and superior performance. We pride ourselves on holding over ten national patents and achieving ISO9001 quality management system certification as well as CE EU certification. Our pre sales and after-sales services are second to none, offering efficient, reliable, and customized solutions including professional remote video guidance and overseas technical support by expert engineers, available to you 24/7.
Globally admired and sought after, our products have found homes in numerous countries, including the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While I may not offer the lowest price, I promise unmatched quality. I'd rather justify the price momentarily than apologize for poor quality endlessly. Our offerings stand as a beacon of excellence amidst fierce industry competition.
In the sphere of global trade, integrity is paramount. By choosing us, you align yourself with the most dependable partner worldwide. Embark on a world-class journey with us as your starting point.
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Certifications
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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