Unlock the potential of your production line with our revolutionary High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for unmatched precision and unparalleled efficiency, this cutting-edge marvel transforms your production capabilities into a seamless symphony of operations. Revel in the exceptional output quality that redefines excellence, propelling your business towards a future where carton printing and die-cutting technology converge with superior speed and steadfast reliability. Embrace this innovation and watch your production soar to new heights.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, an extraordinary masterpiece of modern engineering, crafted to propel your production capabilities to unprecedented heights. This dynamic and versatile machine effortlessly manages a wide array of functions, encompassing multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all integrated into a singular, seamless operation. Utilizing state-of-the-art technology, this machine employs an adsorption-based mechanism for paper feeding, while the sophisticated frequency converter and fan of the main machine expertly orchestrate start and stop functions, achieving impeccable synchronization. Featuring a high-power dust removal fan, this machine effectively cleans the cardboard surface, ensuring it is perfectly primed for precision printing. The user-friendly interface, boasting both main and side touch screens, is governed by an advanced PLC programming system, enabling flawless human-machine interaction and optimizing control over every operation phase from feeding to output. For heightened safety and monitoring, the machine's forefront is equipped with paper output monitoring tools, delivering real-time insights into the paper output department's status during both the startup and stoppage phases, thereby guaranteeing operator safety and optimal machine efficiency. Every component of this technologically advanced equipment is designed with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, ensuring smooth operations, superior print quality, and impeccable color registration. The machine's transmission shafts undergo dynamic and static balance treatments, while the meticulously processed gears, benefiting from carburization and grinding, achieve an impressive hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a cutting-edge spray circulating lubrication system, featuring a practical circulating oil display window for continuous monitoring. The robust and keyless connection ring fortifies the bond between gear and shaft, delivering steadfast reliability. In summary, this machine embodies a remarkable level of automation, user-friendliness, and maintenance simplicity, offering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It stands as the ultimate solution for those aiming to transcend the possibilities of carton printing and die cutting, pushing the boundaries of innovation and performance.
Product Parameters
Feeding unit:
- The paper feeding unit is a marvel, incorporating the pinnacle of Taiwan Province's leading-edge technology. Engineered for unparalleled precision and longevity, it features a paper feeding wheel shaft made from top-tier bearing steel, delivering exceptional reliability and outstanding performance.
- Our state-of-the-art control panel, with its vibrant 7-inch color touch screen, offers a seamless human-machine interface. Effortlessly oversee operations across the paper feeding, printing, slotting, and die-cutting sections in real-time. Whether you're monitoring current phases, machine speed, counting, or fine-tuning system settings like fan speeds and alignment, every function is intuitively accessible for swift, secure, and straightforward operation. The dual operating systems offer both manual and automated controls, catering precisely to your requirements.
- The suction fan is a game-changer, smoothing paper feeding as it adapts to various cardboard sizes, all thanks to a frequency converter-controlled motor. This innovation not only curbs power consumption for superior cost-efficiency but also elevates printing quality. The robust dust removal fan, along with multiple dust brushes, ensures cardboard surfaces are immaculately cleansed of impurities, enhancing the final output.
- Elevate your production with our leading-edge paper feeding, available in a standard type ideal for all corrugated shapes, ensuring stable performance and remarkable precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type for additional advantages: reduced friction, minimized cardboard damage, and preservation of corrugated strength. This cutting-edge system seamlessly transports E-groove and lower-quality cardboards, optimizing time and reducing congestion.
- Utilizing the leading edge of the cardboard as a precise positioning benchmark, this system significantly minimizes discrepancies in cardboard length. As the cardboard progresses to the pulley, it maintains perfect synchronization, ensuring a flawless transition that upholds precision without speed variance.
- The electric left-right stop gauges enable effortless adjustments, synchronously or independently. The cardboard dragging frame adapts electrically for width versatility, while the manually lifted front baffle combines reliable performance with user-friendly operation.
- Our unit's innovative opening and closing system is managed by an electric control machine equipped with an alarm system. This advanced setup enhances safety by preventing mistakes with features such as a friction clutch transmission shaft and a pneumatic interlocking device, ensuring security and precision. Overload protection safeguards critical components, allowing production to resume swiftly after adjustments, thus preventing waste from misaligned printing.
- The superior seamless steel construction of the lower roller in our paper feeding system is finely ground and electroplated for optimal friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers boast elasticity and wear-resistance layers, paired with a quick-release design for convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
Meticulously crafted, the printing plate roller features a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Made from premium steel, its surface undergoes exacting fine grinding, hard chromium plating, and dynamic balance correction for seamless, high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes have engraved reference lines for effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are a breeze. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a smooth 6mm, electrically modifiable, providing a substantial 12mm adjustment range. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear triumphantly regulates the360°degree circumference adjustment with absolute precision, and the 360° The degree computerized control system orchestrates motor operation adjustments seamlessly, providing effortless control whether the machine is actively running or paused. A sophisticated touch screen elegantly displays all operations and automatically adjusts the input size, thereby enhancing ease of operation and precision. The automatic zeroing mechanism for the printing plate roller, complemented by a designated plate hanging position, activates at the click of a button, driving the equipment to the optimal position for plate hanging, significantly boosting labor efficiency. Additionally, the inclusion of a user-friendly pedal switch enables facile forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance for hassle-free operation.
Impression roller
- Crafted from premium seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing to achieve top-notch standards. Its dynamic and static balance corrections ensure unwavering steadfast operation. Through quenching, tempering, hot charging, precise dynamic and static balance, combined with surface fine grinding and electroplating, the impression roller delivers unparalleled performance, promising durability and excellence.
- This innovative feature showcases a backlash-free gear adjustment mechanism, ensuring the gear maintains unfaltering meshing during adjustments to guarantee transmission precision. A manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by a scale display, allowing precise manipulation. The incorporation of a 1:200 double-stage worm gear box offers positioning adjustments with an adjustable range of 0-12mm, ensuring exceptional precision and accuracy in each application.
Metal anilox roller
- The anilox roller cots are ingeniously designed with an innovative cantilever structure, simplifying installation and maintenance, with the potential to seamlessly integrate a scraper system later. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, this roller is made from high-quality steel and processed with state-of-the-art technology, ensuring long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch to perfectly align with the specific demands of your printed products, ensuring optimal performance and quality.
- Ingenious pneumatic pressing actions allow for precise adjustments of the anilox roller and printing plate roller contact, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system activates, effectively preventing ink from drying. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch disconnects seamlessly from the driving force, providing swift and convenient ink mixing or washing, enhancing workflow efficiency.
- Consider the optional ceramic net roller for enhanced performance, available at an additional cost. The steel pipe surface is elegantly clad in ceramic, refined by precision grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch. This enhancement offers superior performance and durability, catering to high-quality printing demands.
Rubber roller
- Crafted by the esteemed 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are engineered from superior seamless steel pipes, undergoing rigorous dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering extraordinary wear and corrosion resistance. Precision CNC grinders shape them to perfection, ensuring accurate height and immaculate accuracy of the cots, embodying precision engineering.
- The roller utilizes an advanced 1:200 double-stage worm gear clearance fine adjustment, ensuring uniform ink application across all surfaces. Post-adjustment, gravity-induced self-locking occurs, and the rubber roller separates automatically from the anilox roller after cleaning, preventing deformation and maintaining elasticity, thus guaranteeing longevity and reliability.
Scraper system
- Experience a revolution in ink management with our cutting-edge chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in exceptional ink delivery while significantly minimizing waste, thanks to its automatic compensation feature that ensures the anilox roller and scraper maintain perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, our system allows for an easy upgrade from any outdated cots or single scraper system. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and dramatically reducing solvent usage.
- Experience unprecedented precision with our accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results every time. The sealing system, equipped with an adjustable compensation feature, allows for continual operation without interruptions, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy the effortless assembly and disassembly of the closed chamber with no auxiliary tools required, promising ease and convenience.
Ink supply system
- Our state-of-the-art ink supply system introduces a revolutionary one-way diaphragm type pneumatic pump, meticulously engineered to efficiently recover accumulated water and enhance filtration and circulation performance. For systems featuring optional scraper ink control, we incorporate a sophisticated double-acting diaphragm pump. This advanced system is equipped with an automatic sensing and detection mechanism that meticulously monitors ink levels. It promptly issues alerts for any anomalies, ensuring optimal safety and functionality with a comprehensive warning system complete with an alarm bell.
- Our innovative ink supply pipe boasts a transparent design paired with a high-mounted ink storage cup, granting a crystal-clear view of ink levels during production. Simplify your operations with our circulating cleaning pipeline and ink roller, which guarantee quick, effective cleaning and a stable ink supply, ensuring uninterrupted productivity for your business.
Phase adjustment mechanism
1. Experience unmatched control with our sophisticated printing plate roller phase adjustment, seamlessly managed by a state-of-the-art frequency converter. Enjoy 360-degree phase adjustments that can be applied effortlessly, whether the machine is actively running or temporarily paused, delivering superior flexibility and precision.
2. Our cutting-edge system incorporates an advanced frequency converter to manage motor speed, alongside encoder integration. This is coupled with a sophisticated PLC programming system, ensuring that phase adjustment precision is maintained with an impressive accuracy of 0.2mm, elevating the precision of your operations.
Pneumatic interlocking brake positioning device
- Our revolutionary advanced cylinder brake mechanism is designed to provide unparalleled stabilization during machine operations. Whether you are separating the machine or adjusting the phase, it effectively ensures restricted rotation and maintains the original gear position with utmost precision, enhancing operational reliability.
- Each printing unit is designed for ease of use, equipped with intuitive positive and negative inching controls for the main machine. This innovative system streamlines processes like plate erasing, hanging, and color registration, making operations more efficient and significantly reducing labor intensity.
Slotting unit
Touch screen operation control
Effortlessly control our slotting department's electrical operations via our intuitive touch screen interface, directly linked to the PLC programming automation system. Simply input product dimensions ('length * width * height') as per the order, and allow the computer system to automatically position the order with precision. You also have the flexibility to manually fine-tune the slotting position, accommodating customer specifications for enhanced precision and customization.
Delve into unparalleled efficiency with our sophisticated color man-machine interface, offering features like menu storage and automatic shift distance compensation. The frequency converter-powered motor drives the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The integration of an encoder with the PLC control box facilitates high-profile cutter adjustments, enabling all four cutters to synchronize distances seamlessly, drastically reducing adjustment time while boosting overall work efficiency.
Our pre-pressing, line pressing, and slotting capabilities are unmatched, thanks to the six-axis, full computer-controlled slotting part that offers precision and ease beyond compare.
- Our innovative single-shaft, double-knife slotted structure, with its internal tooth design, allows for precise box height adjustments while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and provides convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Crafted with impeccable precision, the standard grooving knife features a robust 7mm thickness, made from durable alloy steel. Following heat treatment, it boasts exceptional hardness and resilience. The double-blade trimming knife offers razor-sharp precision. The shaft, made from high-quality 45# seamless steel tube, undergoes grinding and electroplating for smooth movement. With a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine is designed for remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming with ease.
- Incorporating cutting-edge linear guide rail technology, our machine delivers unparalleled stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is controlled through state-of-the-art button and touch screen interfaces, guaranteeing exceptional precision and performance.
Pre-pressing wheel and line pressing wheel
- Expertly constructed with precision, the upper and lower shafts of our machine feature high-quality steel that has undergone rigorous quenching, tempering, and electroplating to ensure both dynamic and static balance. Equipped with four groups of innovative line pressing wheels, this machine is designed to effectively prevent cardboard crushing, guaranteeing smooth and tidy line pressing every time. Our slotting part is further enhanced with prepressing wheels, meticulously crafted to improve line shape, reduce cracking, and maintain box regularity after dual prepressing and pressing, ensuring your products always meet the highest standards.
- Manually fine-tune the gap dial for the wire pressing wheel with an adjustable range of 2-12mm. Our machine utilizes a backlash-free adjusting mechanism, allowing for precision gear adjustment without disrupting gear meshing. This guarantees impeccable transmission accuracy, making sure every operation is executed flawlessly.
Slotted phase adjusting mechanism
- Our slotting phase utilizes a sophisticated planetary gear mechanism, incorporating the advanced technology of PLC and electric digital input for impeccable 360-degree adjustments. Whether the equipment is in motion or at rest, adjustments can be made seamlessly, offering the precision and flexibility you need to maintain perfect alignment with ease.
Die-cutting unit
- The knife plate roller, boasting an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is crafted from premium cast steel. With surface grinding and balance correction, we ensure enhanced operational stability. The shaft electroplating guarantees uniformity in hole separation, providing you with the reliability and precision essential for seamless operations.
- Designed with meticulous precision, the die template bolt holes are configured at 10M with an ideal axial spacing of 100mm and 18 equal parts radially. The die cutter height is a precise 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, showcasing our commitment to versatility and adaptability in die-cutting solutions.
Rubber roller (upper roller)
1. Featuring a rubber pad roller diameter of less than ¢536mm along with a rubber pad diameter of 554mm, our quick-change design ensures remarkable wear resistance and longevity. Crafted from superior cast steel, it undergoes quenching, tempering, and fine surface grinding, providing optimal running stability and long-lasting performance.
2. Easily adjust the gap between the knife die roller and the rubber pad roller with our electrically-controlled system, using a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device offers speed difference compensation, ensuring uniform wear across various knife positions, thereby effectively extending the lifespan of the Youli rubber pad, maximizing efficiency and productivity.
Grinding repair mechanism
1. Our electric grinding system delivers rapid and efficient corrections to the rubber pad, significantly enhancing its service life. Experience the perfect blend of precision, speed, and reliability, ensuring your equipment remains in top-notch condition for a longer duration.
Phase adjusting device
1. With our phase adjusting device, experience electric digital 360-degree adjustment of the die-cutting phase, allowing seamless modifications during operation and stoppage of the equipment. Achieve unparalleled precision and flexibility to meet your demanding production requirements effortlessly.
Drive gear
- Achieve impeccable high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, our gears ensure smooth operation, reduced noise, and a lasting hardness of HRC58-62. These attributes guarantee consistent printing register accuracy over time, ensuring minimal wear and long-term reliability.
2. Experience seamless performance with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This innovative solution ensures zero gaps during high-torque usage, granting effortless installation and maintenance. Revel in the brilliance of long-term transmission accuracy, promising impeccable printing registration every time.
3. Our cutting-edge gear lubrication system employs an automatic spray lubrication system powered by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your machinery.
Motor part
- Discover the unparalleled performance of our main motor, meticulously controlled by the renowned 'Dongli' frequency converter. Enjoy seamlessly smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout. Elevate your operational efficiency to new heights with our advanced technology.
- Our state-of-the-art machinery is masterfully engineered, utilizing the exceptional capabilities of Zhongxin fans for both precision adsorption and efficient dust removal. Paired with the highly dependable Zhejiang DH motor for seamless phase motor operation and the renowned Taiwan Province Taibang motor for superior ink homogenization, this combination delivers an unparalleled level of low-noise functionality and consistent power performance, ensuring your operations run smoothly and efficiently.
Bearing part
1. Our machine is equipped with superior 'NSK' main bearings, ensuring unmatched precision and long-lasting durability. To enhance this, we incorporate additional bearings from prestigious domestic manufacturers like Wahalo. This meticulous selection guarantees product accuracy at the impressive P6 P5 P4 levels while meeting or exceeding the vibration standards of the Z1 group, providing an exceptional operational experience.
Electrical components
1. Each advanced unit is meticulously designed with an independent electronic control unit, ensuring both safety and unwavering reliability. We integrate premium components from Zhejiang Zhengtai to empower our relays, indicator lights, buttons, and contactors. To further enhance performance, the inclusion of top-tier Yadeke pneumatic components, such as solenoid valves and cylinders, ensures unparalleled flexibility, robust operation, and enduring longevity for all your precision needs.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. holds the prestigious rights to import and export. Our flagship offerings include the revolutionary 3-layer, 5-layer, and 7-layer corrugated board production lines, impressive cardboard production lines, and the remarkably efficient carton production line. Additionally, we specialize in the cutting-edge intelligent digital printer machine and the fully automatic high-definition, high-speed printing slotting die-cutting machine.definition highspeed printing slotting die-cutting machine, along with the state-of-the-art intelligent automatic highspeed folder gluer machine, stitcher machine, and the adaptable gluer and stitcher machine. Our portfolio also features the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the efficient partition assembler machine. Our products are renowned for their safety, stability, and stellar performance, having earned over ten national patents. They comply with the stringent ISO9001 quality management system and CE EU certifications. Our unrivaled presales and after-sales services ensure maximum efficiency and reliability, offering customized services and expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers, available 24/7 to assist you.
Embracing a global vision, our products are proudly exported to nations including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, sharing our commitment to quality worldwide. While we may not offer the lowest price, we pledge unparalleled quality. We choose to discuss pricing upfront rather than apologize for quality later, ensuring we maintain a competitive edge in the ever-evolving industry landscape.
Global trade with integrity as our cornerstone. Partner with us to discover your most trustworthy ally on the world stage. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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