Step into the future of industrial excellence with our advanced High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed with meticulous attention to detail, this groundbreaking piece of machinery delivers unprecedented levels of precision and efficiency that redefine your production workflow. Elevate your operations with a machine that guarantees flawless execution and outstanding output quality, propelling your capabilities to new heights. Immerse yourself in the next generation of carton printing and die-cutting technology, where remarkable speed and unwavering reliability converge to create a truly transformative experience. Witness the synergy of high-performance engineering and cutting-edge innovation that ensures your production process is not only seamless but also exceptionally effective.
Detailed Photos
Product Description
Introducing the groundbreaking High Performance Carton Printer Die Cutter Machine for Efficiency, an extraordinary marvel of modern engineering crafted to amplify your production capabilities to unprecedented levels. This incredibly versatile machine brilliantly streamlines a vast array of processes-ranging from multi-color printing, line pressing, slotting, trimming, corner cutting, to die cutting and punching-all seamlessly consolidated into a singular, fluid operation. With its cutting-edge leading-edge technology, it utilizes the power of adsorption for impeccable paper feeding, while the frequency converter and fan of the main machine expertly regulate start and stop functions, achieving flawless synchronization. Equipped with a powerful dust removal fan, it efficiently cleans cardboard surfaces, priming them for precision printing. The intuitive user interface, enhanced by both a main and side touch screen, is governed by a sophisticated PLC programming system, which facilitates a seamless human-machine interaction, optimizing every aspect of operation-from feeding to output. To bolster operational safety and monitoring, the front of the main machine integrates paper output monitoring equipment, offering real-time insights into the paper output department's dynamics during both start and stop phases, ensuring operator safety and machine efficiency. Each component of this state-of-the-art equipment is equipped with electric opening and closing systems, pneumatic locking and plate-lifting systems, an automatic ink mixing system, and an ink shortage alarm system, ensuring smooth operations, stunning print quality, and impeccable color registration. The machine's transmission shafts are meticulously engineered with both dynamic and static balance treatment, while its gears undergo specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 with grade 6 precision. These advanced gears benefit from an innovative spray circulating lubrication system, further complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring fortifies the link between gear and shaft, guaranteeing unwavering reliability. In essence, this machine embodies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the quintessential solution for those eager to transcend the conventional limits of carton printing and die cutting with unparalleled efficiency and innovation.
Product Parameters
Feeding unit:
- The paper feeding unit demonstrates the epitome of technological advancement with state-of-the-art Taiwan Province leading edge expertise. Precision and longevity meet in its design, as the paper feeding wheel shaft is fabricated from premium bearing steel, guaranteeing unparalleled reliability and performance excellence.
- Our advanced control panel, featuring a brilliant 7-inch color touch screen, facilitates an intuitive man-machine interface. Effortlessly navigate through the paper feeding, printing, slotting, and die-cutting processes, managing operations in real-time. Monitor every phase, from current activities to machine speeds, and adjust system settings like fan speeds and alignment with ease. Every function is precisely within reach for swift, secure, and straightforward operation. The dual operating systems provide both manual and automated controls, addressing every requirement with impeccable precision.
- The incorporation of a sophisticated suction fan in our system ensures a fluid paper feeding experience, adaptable to diverse cardboard sizes through a frequency converter-controlled motor. This innovation not only optimizes power consumption for enhanced cost efficiency but also elevates printing quality by leveraging the dust removal fan's robust motor and an array of dust brushes that meticulously cleanse cardboard surfaces from impurities.
- Discover unmatched excellence with our leading edge paper feeding, designed to suit all corrugated shapes with its standard type, ensuring stability and exceptional accuracy. The vacuum negative pressure suction flat feeding guarantees high-speed precision. Opt for the 'Soft Pressing' high matching type to enjoy additional advantages: reducing friction, minimizing cardboard damage, and maintaining corrugated strength. This sophisticated system effortlessly transports E-groove and lower quality cardboards, optimizing operations and reducing congestion.
- By employing the leading edge of the cardboard as a precise positioning benchmark, any discrepancies in cardboard length are effectively minimized. As the cardboard progresses towards the pulley, it maintains synchronized speed, ensuring a seamless transition without the risk of speed discrepancies affecting accuracy.
- The electric left-right stop gauges are designed for effortless adjustment, either synchronized or independent. The cardboard dragging frame adjusts electrically to accommodate width variations, while the manually lifted front baffle combines dependability with user-friendly convenience.
- Our unit's opening and closing operations are ingeniously managed with an electric control system, fortified by an alarm system for enhanced safety. This configuration prevents mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring security and precision. Overload protection safeguards essential components, allowing swift resumption of normal production after adjustments, thereby preventing wastage from printing misalignment.
- The lower roller in our paper feeding system is expertly crafted from premium seamless steel, finely ground and electroplated for enhanced friction, ensuring flawless cardboard movement. Our dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, paired with a quick-release design, provide convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, delivers seamless manual control.
Printing unit:
Printing plate roller
The printing plate roller, a masterpiece of precision engineering, features a diameter of under ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from high-grade steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for flawless operation, making it perfect for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are engraved with reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a convenient plate hanging groove, quick plate changes become effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a swift 6mm, modifiable electrically, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly adjusted. The printing plate roller phase planetary gear majestically controls the360°degree circumference adjustments with remarkable finesse, and the 360° Our state-of-the-art computerized control system seamlessly orchestrates motor operation adjustments, whether the machine is in full swing or at rest. An intuitive touch screen stylishly showcases and auto-adjusts the input size, elevating operational ease and precision. The automatic zeroing mechanism for the printing plate roller, with its dedicated plate hanging position, comes to life with a single click, propelling the equipment to the optimal plate-hanging position, effectively boosting labor efficiency. The inclusion of a handy pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller is a masterpiece of fine processing. Its dynamic and static balance corrections guarantee unwavering operation. With processes like quenching, tempering, hot charging, and both dynamic and static balance complemented by surface fine grinding and electroplating, its performance is truly unparalleled.
- Our sophisticated backlash-free gear adjustment mechanism ensures uninterrupted meshing during adjustments, guaranteeing impeccable transmission precision. With a manual micro-adjustment feature and scale display for the gap between the printing plate roller and the impression roller, precision is a given. The use of a 1:200 double-stage worm gear box for positioning adjustments provides a versatile adjustable range of 0-12mm, ensuring both precision and accuracy.
Metal anilox roller
- The anilox roller cots feature a groundbreaking cantilever structure that simplifies installation and maintenance. With an option to add a scraper system later, they are manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province. Constructed from premium steel and processed with cutting-edge technology, these rollers promise durability, wear resistance, corrosion resistance, and superior ink control. Available in mesh numbers of 200, 220, 250, and 280 lines/inch, they cater to the specific needs of varied printed products.
- Our ingenious pneumatic pressing actions ensure precise contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine stops. Simultaneously, the electric ink uniforming system activates to prevent ink drying. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, making ink mixing or washing swift and convenient.
- Explore enhanced performance with our optional ceramic net roller (at an additional cost). The steel pipe surface is elegantly coated with ceramic, then refined through grinding and laser engraving, ensuring uniformly inked dots ranging from 200 to 400 lines/inch.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are made from superior seamless steel pipes and undergo dynamic and static balance treatments. Encased in high-quality Ding Qing rubber, they offer impressive wear and corrosion resistance. Precision CNC grinders ensure the cots' perfect height and accuracy.
- With a 1:200 double-stage worm gear clearance fine adjustment, the roller assures consistent ink application. Post-adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller after cleaning to prevent deformation and maintain elasticity.
Scraper system
- Revolutionize ink management with our cutting-edge chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in ink delivery while minimizing waste, thanks to an automatic compensation feature that ensures optimal alignment between the anilox roller and scraper for superior scraping. Anti-corrosion and anti-sticking coatings within the inner chamber streamline the ink transfer and cleaning processes. Designed for seamless integration, this system easily upgrades from outdated cots or single scraper systems. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Experience precision like never before with our meticulously accurate scraping angle and mechanical precision. The system maintains consistent scraper positioning post-replacement, ensuring premium scraping results. The sealing system, equipped with an adjustable compensation feature, offers nonstop operation without shutdowns, ensuring a fully sealed ink delivery system. Our innovative sealing block design directly affixes to the anilox roller's engraved surface, eliminating the need for smooth bands at the ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system redefines efficiency with its innovative one-way diaphragm type pneumatic pump. This advanced system is meticulously crafted to reclaim accumulated water, significantly boosting filtration and circulation efficiency. For those systems embracing optional scraper ink control, we provide a sophisticated double-acting diaphragm pump. Our ink supply system is further fortified with an automatic sensing and detection system, adeptly monitoring ink levels and promptly issuing alerts for any anomalies. With a built-in warning system and alarm bell, we assure you of optimal safety and flawless functionality.
- Our ink supply pipe boasts a transparent design that, alongside a high-mounted ink storage cup, ensures you always have a crystal-clear view of ink levels during production. Our cleverly engineered circulating cleaning pipeline and ink roller make operations seamless, guaranteeing quick and thorough cleaning processes. This results in a stable ink supply, allowing for uninterrupted productivity and minimizing downtime.
Phase adjustment mechanism
1. Embrace exceptional control with our printing plate roller phase adjustment, powered by an advanced frequency converter. Experience the freedom of 360-degree phase adjustments, effortlessly achieved whether the machine is in operation or paused, ensuring maximum flexibility and precision.
2. Our cutting-edge frequency converter teams up with motor speed control and encoder integration, all orchestrated through an elite PLC programming system. This ensures phase adjustment precision is exceptionally maintained within a remarkable 0.2mm, delivering unmatched accuracy and reliability.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is expertly engineered to stabilize machine operations. Whether you are separating the machine or adjusting the phase, this mechanism ensures precise restriction of rotation and maintains the original gear position with unfailing accuracy.
- Effortless operation becomes a reality with each printing unit, featuring intuitive positive and negative inching controls of the main machine. This innovation simplifies processes such as plate erasing, hanging, and color registration, making them more efficient and significantly reducing labor intensity.
Slotting unit
Touch screen operation control
Experience the convenience of our slotting department's electrical operations, now enhanced with an intuitive touch screen interface. This interface seamlessly controls the PLC programming automation system. Simply enter the product dimensions ('length * width * height') as per your order, and watch as the computer system automatically positions it with remarkable ease. For added precision, manually fine-tune the slotting position to perfectly match customer specifications, ensuring unparalleled accuracy and customization.
Step into a world of efficiency with our vibrant color man-machine interface. It offers menu storage and automatic shift distance compensation. The motor, driven by a sophisticated frequency converter, commands the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The encoder, in perfect harmony with the PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances, dramatically reducing adjustment time and propelling work efficiency to new heights.
Explore our outstanding pre-pressing, line pressing, and slotting capabilities. With a six-axis, full computer-controlled slotting part, we deliver unparalleled precision and ease, setting new standards in the industry.
- Featuring a single-shaft, double-knife slotted structure with an ingenious internal tooth design, our system allows precise box height adjustments while preventing lubricant contamination of cartons. Our slotting unit includes a vital emergency stop device for enhanced safety and provides convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Meticulously crafted for excellence, our standard grooving knife features a robust 7mm thickness made from superior alloy steel. Post heat treatment, it radiates exceptional hardness and resilience. The double-blade trimming knife delivers precision with its razor-sharp edge. The high-quality 45# seamless steel tube forms its shaft, enhanced by grinding and electroplating for smooth movement. The large displacement mechanism for the middle cutter, combined with versatile trimming and cutting devices, exhibits remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, showcasing our commitment to quality and efficiency.
- Incorporating pioneering linear guide rail technology, our machine guarantees stability and precise slotting phase accuracy. Equipped with a ten-screw automatic adjustment system, it synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This system, controlled by cutting-edge button and touch screen interfaces, ensures unmatched precision and reliability.
Pre-pressing wheel and line pressing wheel
- Expertly crafted to perfection, the upper and lower shafts of this machine embody superior quality, made from high-grade steel that's been quenched, tempered, and electroplated. This ensures both dynamic and static balance. The inclusion of four groups of groundbreaking line pressing wheels prevents cardboard crushing with remarkable efficiency. This machine promises smooth and immaculate line pressing. Furthermore, the slotting part is meticulously upgraded with prepressing wheels to enhance line shape, reduce cracking risks, and ensure box consistency post dual prepressing and pressing.
- Experience the pinnacle of precision with our manually refined gap dial for the wire pressing wheel, offering an adjustable range from 2mm to 12mm. Our advanced backlash-free adjusting mechanism revolutionizes gear adjustment, maintaining seamless gear meshing for unparalleled transmission accuracy.
Slotted phase adjusting mechanism
- Harness the power of our advanced planetary gear mechanism within the slotting phase. The incorporation of PLC and electric digital input guarantees precise 360-degree adjustments, effortlessly made whether the machinery is operational or at rest.
Die-cutting unit
- Our knife plate roller, boasting an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, is forged from premium cast steel. Enhanced with surface grinding and balance correction, it ensures unwavering operational stability. Furthermore, the shaft's electroplating provides perfect uniformity in hole separation.
- Precision is at the heart of our design with die template bolt holes of 10M, an axial spacing of 100mm, and 18 equal radial parts. The 25.4mm die cutter height is complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring optimal performance.
Rubber roller (upper roller)
1. Our rubber pad roller features an impressive diameter of less than ¢536mm, alongside a rubber pad diameter of 554mm, ensuring exceptional wear resistance and longevity. Its quick-change design is crafted from superior cast steel, subjected to quenching, tempering, and surface fine grinding for optimum running stability.
2. Electrically refine the gap between the knife die roller and the rubber pad roller using a robust air-lock fixed adjusting mechanism. The 50mm mechanical transverse device offers compensation for speed differences, ensuring uniform wear across diverse knife positions and significantly extending the life of the Youli rubber pad.
Grinding repair mechanism
1. Fast and efficient corrections are made possible with our electric grinding of the rubber pad, dramatically enhancing its service life and reliability.
Phase adjusting device
1. Experience unparalleled precision with our die-cutting phase, featuring electric digital 360-degree adjustments. These can be seamlessly modified during both operation and stopping of the equipment, ensuring consistent accuracy.
Drive gear
- Our drive gear system is engineered with impeccable high-precision helical gear transmission. Crafted from 20GrMnTi high-quality alloy steel, these gears undergo quenching, high-frequency quenching, and gear grinding, resulting in smooth operations, minimal noise, and a lasting hardness of HRC58-62. These features ensure that the printing register accuracy stands the test of time with minimal wear.
2. Enjoy flawless performance with our state-of-the-art shaft and gear assembly, featuring a tensioning connecting sleeve for a gapless keyless connection. This ingenious design guarantees zero gaps during high-torque operations, offering ease in installation and maintenance. Revel in long-term transmission accuracy, delivering perfect printing registration consistently.
3. Elevate your machinery's longevity and performance with our cutting-edge gear lubrication system. An automatic spray lubrication system driven by a precision gear oil pump ensures unerring transmission accuracy, safeguarding your equipment's peak functionality.
Motor part
- Unleash the supreme capabilities of our main motor, expertly managed by the exceptional 'Dongli' frequency converter. Experience operations that are seamlessly smooth with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, providing ultra-quiet, stable operation at every turn.
- Our state-of-the-art machinery is powered by the exceptional Zhongxin fans, expertly functioning for both adsorption and dust removal. The Zhejiang DH motor, known for its reliability, serves as our dependable phase motor. The ink homogenizing motor is none other than the highly esteemed Taiwan Province Taibang motor. This remarkable synergy delivers an unparalleled blend of low noise and steadfast power performance, ensuring your operations run smoothly and efficiently.
Bearing part
1. Our machine is equipped with the premium 'NSK' main bearings, renowned for their precision and long-lasting durability. To further enhance accuracy, we utilize bearings from prestigious domestic manufacturers like Wahalo, achieving meticulous product precision with P6, P5, and P4 levels. Our bearings also meet or exceed the exacting vibration standards of the Z1 group, ensuring superior performance and reliability.
Electrical components
1. Safety and reliability are at the forefront with each unit featuring its own independent electronic control unit. Our relays, indicator lights, buttons, and contactors are powered by premium components from Zhejiang Zhengtai, ensuring top-notch performance. The inclusion of Yadeke pneumatic components, including solenoid valves and cylinders, provides flexible, robust, and enduring performance, perfectly designed to meet your diverse operational needs.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery holds the prestigious rights to import and export. Our flagship offerings include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. We also specialize in the innovative intelligent digital printer machine and the fully automatic highdefinition, highspeed printing slotting die cutting machine, along with the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio also boasts the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller-to-roller film laminating machine, and the efficient partition assembler machine. Our products distinguish themselves with unmatched safety, stability, and exceptional performance, earning over ten national patents. They adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available round-the-clock to assist you.
With a global vision, our products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading quality worldwide. While we may not offer the lowest price, we promise unmatched quality. We prefer to discuss price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us and discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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