Presenting the Automatic Folder Gluer and Stitcher Machine, a marvel of modern engineering crafted to elevate your manufacturing process with seamless precision and efficiency.
Detailed Photos
Product Description
Introduction of the Whole Machine:
The Full-Automatic Box Gluing Machine is a masterpiece of engineering, comprising four meticulously designed components: the paper feeding section, the gluing and folding area, the box nailing and pressing station, and the counting and accumulating module. Experience cutting-edge technology with features like digital display speed control and microcomputer amplitude modulation, delivering a seamless, rapid, and precise operation. This machine boasts automatic paper feeding, gluing, folding, counting, and stacking, achieving an impressive average box gluing speed of 150 sheets per minute, with maximum speeds reaching up to 220 sheets per minute and the ability to handle up to 600 nails. Our commitment to high efficiency, energy conservation, and eco-friendliness is unmatched.
Crafted to European standards, this machine's electrical components are built with a focus on safety, reliability, and user-friendly maintenance. The color touch screen interface paired with Panasonic's master PLC control not only ensures effortless operation but also incorporates a future-ready program upgrade interface. Featuring a variable frequency speed-regulated main motor, this machine promises stable operation, significant power savings (approximately 30% less energy consumption), and comprehensive motor protection. In cases of abnormal voltage, overheating, or excessive current, the inverter triggers an automatic alarm, displaying a corresponding code for quick troubleshooting. Siemens AC contactors and a thermal overload relay provide further protection, while aviation connectors facilitate easy disassembly and maintenance. Dual operation buttons at the front and back enhance accessibility, crafted from stainless steel for a sleek appearance. Intuitive graphics and text on the panel guide users through the functions, ensuring ease and clarity.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Seamlessly merging technology with precision, our machine is equipped with a PLC computer programming controller and a sleek touch screen interface, ensuring effortless data entry and adjustment without halting operations. Experience full automation with features like automatic paper feeding, folding, box sticking (nail box), counting, stacking, and packaging, all in one highly efficient system.
2. Our vacuum adsorption belt takes paper feeding to the next level by allowing air volume adjustments tailored to different paperboard, guaranteeing smooth handling. Easily modify the position of front supporting boards and baffle plates with electric adjustments for a swift and hassle-free setup.
3. With our newly upgraded four-channel electric preloading structure, you can achieve flawless paperboard alignment. Bid farewell to technical issues such as scissors difference, bulging, and uneven lines, ensuring a seamless and professional finish every time.
4. Crafted from top-tier imported rubber, our paper feeding belt offers exceptional wear resistance and high friction, ensuring longevity and reliability in your operations.
5. Our advanced pneumatic side-patting device minimizes manual errors and boosts paper feeding stability, enhancing overall efficiency. Effortlessly adjust the lateral movement of side stop gauges with precision electric controls.
7. Utilizing a high-grade electromagnetic clutch and braking system, we offer versatile operation modes for the paper feeding part, whether single or continuous. This system effectively manages wave costs during specification adjustments and maintains output accuracy.
8. Navigate your machine with ease using our 7-inch ultra-clear touch screen, allowing for simple adjustments and rapid order changes.
Folder Part
1. Our endless synchronous conveyor belt, crafted from imported special materials, offers unparalleled friction and wear resistance, ensuring cartons remain unscathed and precisely aligned.
2. Equipped with an innovative electric four-preloading structure and multi-channel line pressing compensation, our system ensures precise correction of cardboard pit line deviations for impeccable carton folding.
3. The folding section boasts a robust, extended model with a unique double servo belt correction device, which meticulously controls the accuracy of the carton during the molding process.
4. Our gluing department features premium stainless steel gluing wheels for uniform application and efficient glue usage. The paste wheel and tank, both stainless steel, are designed for easy cleaning, while the glue pump automates the application process and circulates as needed.
Stitcher Part
1. Experience seamless transitions with our nail box part's lifting machine, enabling quick shifts between sticking and nail box modes with minimal manual intervention, streamlining order changes.
3. Each of the four elevators in the lifting part can harbor up to 1.5 tons, ensuring unparalleled stability, precision, and a long-lasting maintenance-free life, all in a compact form.
4. When switching to box sticking mode, the nail remover's bottom plate is no longer a necessity, simplifying operations.
5. With the dual servo drive, precision is enhanced, mechanical components are minimized, and reliability is amplified, reducing mechanical failures. Effortlessly modify parameters such as nail distance, number, species, and tailgate using an intuitive touch screen.
7. Our bottom die and blade are crafted from tungsten steel, offering superior wear resistance and longevity.
8. The entire nail head, forged from special steel in Guangdong, is meticulously processed using a computer gong, achieving an impressive design speed of 1000 nails per minute.
Stacker Part
1. Our state-of-the-art stacking output department boasts cutting-edge technology that ensures automatic counting and orderly stacking of boxes. It allows customization to meet the specific output requirements set by the customer, enhancing productivity by increasing the quantity of finished boxes seamlessly and efficiently.
Our step transmission system guarantees precision by correcting and molding with impeccable accuracy, ensuring flawless operation every time.
2. Experience exceptional uniformity in output, as our machine expertly adjusts any minor deviations caused by the rolling pit during the cardboard forming process. This ensures that each carton assembled achieves an immaculate and professional appearance. 3. The stacking section features a direct-shooting design that delivers outstanding performance with minimal noise, ensuring finished products are stacked neatly and efficiently in the output area, ready for bundling.
4. Our advanced counting department is equipped with pneumatic alignment, ensuring that the paper output of small boxes is standardized, precise, and impeccably tidy, every single time.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence, a professional powerhouse leading the charge in the manufacturing of high-quality corrugated cardboard carton machines. With globally recognized import and export rights, we offer unparalleled solutions. Our main line-up is a testament to our superior craftsmanship: 3-layer, 5-layer, and 7-layer corrugated board production lines, top-tier cardboard production lines, and sophisticated carton production lines. Experience cutting-edge innovation with our intelligent digital printer machine and automatic high-tech equipment. definition high speed printing slotting die cutting machine, and an intelligent, automatic high speed folder gluer machine, stitcher machine, versatile gluer and stitcher machine. Discover precision with our roller paper cutter machine, cardboard flute laminating machine, and roller to roller film laminating machine, including our partition assembler machine. Our products boast unmatched safety, stability, and performance. Garnering over ten national patents, our excellence is certified by ISO9001 quality management and CE EU standards. Our pre sales and after-sales service redefine reliability with efficiency. Tailored customization, expert remote video guidance, overseas technical support by our engineers, ready to serve you 24/7.
Our global vision has led our products to prestigious markets in the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While we may not offer the lowest price, we guarantee the pinnacle of quality. We prefer to explain a higher price temporarily rather than apologize for subpar quality eternally. This commitment gives us an undeniable edge in a competitive market.
In global trade, honesty is our hallmark. Choose us and secure a partnership with the most reliable name worldwide. Embark on a world-class journey with Dongguang Zhanzhuo Machinery Trade Co., Ltd.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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