Introducing the revolutionary Automatic Folder Gluer and Stitcher Machine, a marvel of engineering designed to transform your packaging operations. Experience unmatched efficiency and precision, as this state-of-the-art machine seamlessly handles folding, gluing, and stitching tasks with ease. Enhance your production capabilities and achieve superior results with the automatic solution trusted by industry leaders.
Detailed Photos
Product Description
Introduction of whole machine:
Discover the pinnacle of automation with our Full-Automatic Box Gluing Machine, which integrates seamlessly into your production line to elevate efficiency and quality. This state-of-the-art machine is engineered with precision, incorporating four distinct sections: a sophisticated paper feeding part, a gluing folding section, a nailing box gluing pressing unit, and an innovative counting and accumulating system. Experience the pinnacle of performance with our digital display speed regulation and microcomputer amplitude modulation, ensuring simplicity, speed, reliability, and precision in every control mode. Enjoy the benefits of fully automated processes including paper feeding, gluing folding, counting, and stacking-achieving an impressive average box gluing speed of 150 sheets/min, with a maximum capacity of 220 sheets/min and 600 nails. Our relentless pursuit of excellence drives us toward high efficiency, energy conservation, and environmental sustainability.
Inspired by the rigorous European standards, our machine's electrical components are crafted for safety, reliability, and effortless operation and maintenance. The integration of a vibrant color touch man-machine interface alongside Panasonic's advanced master PLC control offers an intuitive and user-friendly experience. Future-proof your operations with reserved program upgrade interfaces within both the touch interface and the master PLC. The main motor benefits from variable frequency speed regulation, delivering stable, environmentally friendly, and energy-efficient performance with up to 30% power savings. The system vigilantly safeguards the motor, providing automatic warnings and shutdowns with clear alarm codes in case of irregular voltage, overheating, or excessive current. Our choice of Siemens AC contactors and thermal overload relays ensures robust motor protection during overloads. For your convenience, aviation plug-ins connect the machine's parts, simplifying disassembly and maintenance. Operational ease is further enhanced with strategically placed stainless steel operation button panels at both machine ends, elegantly displaying graphics and characters for clear comprehension of the functions, ensuring smooth, intuitive management of all main functions.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience the seamless synergy of advanced technology with our state-of-the-art machine that boasts a PLC computer programming controller, offering a digital interface and a touch screen for effortless data input. Enjoy the luxury of changing data on-the-fly without halting operations. This powerhouse handles automatic paper feeding, precise folding, pristine box sticking (nail box), efficient counting, and seamless stacking output-all culminating in streamlined automatic packaging.
2. Revolutionize your paper feeding with our vacuum adsorption belt, which allows for adjustable air volume tailored to various paperboard types, ensuring flawless paper flow. The front supporting board and both front and rear baffle plates benefit from electric adjustments, providing a swift and hassle-free process.
3. With our upgraded four-channel electric preloading structure, tackle the challenges of paperboard pressing line deviations head-on. Eliminate scissors difference, bulging, and maintain uniform high and low lines for perfect paperboard forming.
4. Experience longevity and reliability with an imported rubber paper feeding belt that is not only wear-resistant but also offers enhanced friction for superior performance.
5. Our pneumatic side-patting device significantly minimizes manual feeding errors, boosting stability and precision during paper handling. 6. Benefit from the electric adjustment feature for lateral movement of the side stop gauges, enhancing operational efficiency.
7. The selection of premium electromagnetic clutch and braking systems allows the paper feeding part to operate independently or continuously. This ensures impeccable control over wave costs during specification adjustments and guarantees the accuracy of the output paperboard.
8. Navigate with ease using our 7-inch ultra-clear touch screen for straightforward adjustments and swift order changes.
Folder Part
1. Our seamless butted endless synchronous conveyor belt, crafted from imported materials, boasts high friction and extraordinary wear resistance, preventing misalignment and scratches on carton surfaces.
2. Equipped with an exclusive electric four-preloading structure and multi-channel line pressing compensation, the front section ensures precise correction of cardboard pit line deviations, allowing for more accurate carton folding.
3. The heavy-duty extended model of the folding section features a unique double servo belt correction device, meticulously regulating carton accuracy during the molding process.
4. The gluing department showcases high-quality stainless steel gluing wheels, delivering uniform glue application and maximizing glue efficiency. Stainless steel paste wheels and glue tanks ensure cleanliness, while the glue pump automatically manages glue circulation, stopping when not in use.
Stitcher Part
1. Our advanced nail box part utilizes a lifting machine for swift transitions between the sticking box and nail box modes, minimizing manual adjustments and expediting order changes. 2. The high-precision linear slide rail in the lifting part guarantees consistent positioning accuracy during nail machine lifting.
3. With four elevators, each supporting up to 1.5 tons, our system offers unmatched lifting stability and precision, all within a compact size and boasting large bearing capacity with extended maintenance intervals.
4. When switching to box sticking mode, the bottom plate of the nail remover is rendered unnecessary, simplifying operations.
5. Enhanced with a double servo drive, this system delivers pinpoint accuracy while reducing mechanical transmission components, significantly lowering the risk of mechanical failures. 6. The intuitive touch screen operation allows for swift parameter adjustments, including nail distance, nail number, nail type, and tailgate settings.
7. Our tungsten steel bottom die and blade offer superior wear resistance, ensuring long-lasting performance and durability.
8. Crafted from special steel and precisely machined by computer gong, the entire nail head, originating from Guangdong, achieves a remarkable design speed of 1000 nails per minute.
Stacker Part
1. Our state-of-the-art stacking output department boasts an innovative design featuring automatic counting, ensuring precise and orderly stacking. Tailored to meet your unique needs, it allows customization of the finished boxes' output, effortlessly increasing the number of boxes for your convenience.
Experience seamless precision with our advanced correcting and molding step transmission.
2. Enjoy a uniform output process that masterfully fine-tunes any minor deviations caused during the cardboard's formation rolling stage, resulting in flawlessly formed cartons. 3. Featuring a direct-shooting design, our stacking part ensures impeccable results and operates with minimal noise. The finished products are stacked with utmost precision, ready for bundling in the output section.
4. Our counting department is equipped with sophisticated pneumatic alignment, offering standardized, tidy paper output for small boxes, ensuring a seamless and organized production experience.
Company Profile
Company Information
Zhanzhuo Machinery stands as a distinguished leader in the manufacturing sector, excelling in high-grade corrugated cardboard carton machines. With comprehensive import and export rights, our primary product offerings include sophisticated 3-layer, 5-layer, and 7-layer corrugated board production lines, along with advanced cardboard and carton production lines. We also specialize in cutting-edge intelligent digital printer machines and automatic high-precision, high-speed printing slotting die-cutting machines. definition and high speed capabilities, ensuring superior print quality and operational efficiency. Our intelligent automatic high-speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines are meticulously engineered for unparalleled performance. Our expansive product range also encompasses roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines, among others. Renowned for safety, stability, and superior performance, our products boast over ten national patents and are certified by the ISO9001 quality management system and CE EU standards. Our pre-sales and post-sales service are second to none, offering customized solutions, professional remote video guidance, and efficient service delivery. Our engineers provideunmatched overseas technical support, ready to assist 24/7.
On a global scale, our products are cherished in markets such as the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While we may not offer the lowest price, we promise unmatched quality. We prefer to justify our pricing once rather than compromise on quality eternally. Our products boast a competitive edge in the fiercely contested industry.
In global trade, honesty is paramount. By choosing us, you are selecting a partner of utmost reliability on the world stage. Embark on your world-class journey with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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