Experience unparalleled cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for precision and unmatched efficiency, this state-of-the-art masterpiece elevates your production capabilities to new heights, ensuring seamless operations with superior, consistent output quality. Immerse yourself in the future of carton printing and die-cutting technology, where high performance harmoniously meets exceptional speed and unwavering reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. With advanced leading-edge technology, the machine harnesses the power of adsorption for precise paper feeding. The main machine's frequency converter, along with a high-efficiency fan, meticulously manages start and stop functions, ensuring perfect synchronization. The high-power dust removal fan ensures the cardboard surface is spotless and ready for precision printing. Its intuitive user interface, boasting both a main and a side touch screen, is controlled by an advanced PLC programming system. This provides seamless human-machine interaction, optimizing control over every aspect of operation, from the feeding stage to the final output. Enhancing operational safety and monitoring, the front of the machine is equipped with paper output monitoring equipment. This offers real-time insights into the paper output department's status during start-up and shut-down phases, ensuring operator safety and machine efficiency. Each component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. This guarantees smooth operation, stunning print quality, and immaculate color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for ongoing monitoring. The robust, keyless connection ring ensures a reliable link between gear and shaft. In essence, this machine exemplifies a high degree of automation, ease of use, and low maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those looking to revolutionize carton printing and die cutting, pushing the boundaries of what's possible.
Product Parameters
Feeding unit:
- Experience precision and durability with our paper feeding unit, featuring state-of-the-art Taiwan Province leading edge technology. The paper feeding wheel shaft, constructed of premium bearing steel, guarantees exceptional reliability and performance.
- Our user-friendly control panel boasts a vibrant 7-inch color touch screen, offering a seamless man-machine interface. Effortlessly manage and communicate across paper feeding, printing, slotting, and die cutting sections. Monitor phases, machine speed, and counting, while adjusting critical settings like fan speeds and alignment-all at your fingertips. The dual operating systems provide manual and automated control options, ensuring precision and ease for every operational need.
- The integrated suction fan enables smoother paper feeding by adapting to varying cardboard sizes with a frequency converter-controlled motor. This design not only cuts power consumption, enhancing cost efficiency, but also elevates print quality. The dust removal fan's robust motor, coupled with multiple dust brushes, ensures immaculate cardboard surfaces, free from impurities.
- Discover our leading edge paper feeding excellence, available in a standard type that suits all corrugated shapes, delivering stability and exceptional precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type for added advantages: reduced friction, minimized cardboard damage, and protection of corrugated strength. This sophisticated system effortlessly transports even E-groove and lower quality cardboards, optimizing workflow and reducing congestion.
- Utilizing the leading edge of the cardboard as a positioning benchmark significantly reduces discrepancies in cardboard length. As the cardboard progresses to the pulley, synchronized speed is maintained, ensuring seamless transition and precision, free from speed variance risks.
- Our electric left-right stop gauges facilitate effortless, synchronized or independent adjustments. The electrically adaptable cardboard dragging frame ensures width flexibility, while the manually lifted front baffle provides reliability with user-friendly operation.
- The innovative electric control machine manages the unit's opening and closing, paired with an alarm system for enhanced safety. This sophisticated setup prevents mishaps through features like the friction clutch transmission shaft and pneumatic interlocking device, ensuring security and precision. The overload protection safeguards critical components, allowing for a quick resume of normal production after adjustments, minimizing wastage from misaligned prints.
- Our lower roller, crafted from superior seamless steel, is finely ground and electroplated for maximum friction, ensuring flawless cardboard transport. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, along with a quick-release design, offer convenient and efficient operations. A precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, provides seamless manual control and precision.
Printing unit:
Printing plate roller:
The printing plate roller, a marvel of precision engineering, boasts a diameter under ¢524mm (including the plate diameter under ¢536mm). Crafted from premium steel, its surface receives fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it perfect for high-speed printing. The shaft features engraved reference lines on horizontal and circumferential planes for effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are a breeze. The axial distance adjustment between the printing plate roller and the lateral displacement allows for easy 6mm modifications, which are electrically adjustable, offering a robust 12mm range. Whether stationary or in motion, the printing plate can be expertly corrected.Enjoy a 360°degree circumference adjustment with unparalleled finesse, and the 360° Experience the epitome of modern printing precision with our state-of-the-art computerized control system. This intuitive system effortlessly orchestrates motor operation adjustments, whether your machine is in motion or at rest. The sleek touch screen not only displays but also auto-adjusts the input size, offering unparalleled ease and exactness in operations. The automatic zeroing mechanism of our printing plate roller is a marvel of efficiency, with a specialized plate hanging position that activates at the click of a button, propelling the equipment to the perfect setup for plate hanging, thereby tremendously enhancing labor productivity. Our innovative pedal switch further simplifies operations, allowing for easy forward and backward rotation of the printing plate cylinder, making plate changes and maintenance a breeze.
Impression Roller
- The Impression Roller stands as a testament to precision engineering, crafted from seamless, superior-grade steel pipe and undergoing meticulous fine processing. Its dynamic and static balance corrections ensure unwavering stability during operation. Through a rigorous process involving quenching, tempering, and hot charging, combined with dynamic and static balance, surface fine grinding, and electroplating, this roller delivers exceptional performance that is unmatched.
- Our groundbreaking backlash-free gear adjustment mechanism ensures seamless gear meshing during adjustments, guaranteeing impeccable transmission precision. The manual micro-adjustment feature for the gap between the printing plate roller and the impression roller is elegantly displayed on a scale, allowing for precise tweaks. The 1:200 double-stage worm gear box enables positioning adjustments with a versatile range of 0-12mm, ensuring unmatched precision and accuracy in every print.
Metal Anilox Roller
- Our Metal Anilox Roller cots embrace a pioneering cantilever structure, making installation and maintenance remarkably straightforward, with the future-ready option of adding a scraper system. Produced by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, this roller is manufactured using top-tier steel and cutting-edge technology, guaranteeing longevity, exceptional wear, corrosion resistance, and superior ink management. With mesh options of 200, 220, 250, and 280 lines per inch, it caters to the diverse needs of your printed products.
- Our innovative pneumatic pressing mechanics adeptly manage the contact between the anilox roller and the printing plate roller, automatically raising the plate upon machine stoppage. Meanwhile, the electric ink uniforming system springs into action, preventing ink from drying. Each printing unit's inking delay time can be configured individually, and the anilox roller's one-way overrunning clutch disengages from the driving force to allow quick and easy ink mixing or washing.
- Upgrade your performance with the optional ceramic net roller, available at an additional cost. The steel pipe's surface is elegantly adorned with ceramic, then refined through grinding and laser engraving, to deliver a consistent, uniformly inked finish ranging from 200 to 400 lines per inch.
Rubber Roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots are made from premium seamless steel pipes and treated with dynamic and static balancing processes. The exterior is enveloped in high-quality Ding Qing rubber, providing exceptional wear and corrosion resistance. Precision-ground by CNC grinders, they assure perfect height and accuracy, making them the ideal choice for your demanding applications.
- Our Rubber Roller incorporates a 1:200 double-stage worm gear clearance fine adjustment for consistent ink application. Once adjusted, gravity-induced self-locking occurs, and post-cleaning, the rubber roller disengages from the anilox roller to avert deformation and preserve elasticity.
Scraper System
- Revolutionize your ink management with our advanced chamber fluid dynamics and ink sealing design. The closed double scraper system delivers superb ink application while minimizing waste, thanks to its automatic compensation feature that keeps the anilox roller and scraper in perfect harmony for optimal scraping. The interior's anti-corrosion and anti-sticking coating simplifies both ink transfer and cleaning. Our system seamlessly integrates with existing setups, making it easy to transition from outdated cots or single scraper systems. Completely enclosed, it's ideal for volatile solvent units, improving environmental conditions and reducing solvent consumption.
- Achieve unparalleled precision with our meticulously accurate scraping angle and mechanical precision. Our system retains scraper positioning post-replacement, ensuring superior scraping results. The sealing system, featuring an adjustable compensation mechanism, facilitates continuous operation without pauses, preserving a perfectly sealed ink delivery system. Our innovative sealing block design attaches directly to the anilox roller's engraved surface, removing the need for smooth bands at the ends. Enjoy effortless assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink Supply System
- Experience the pinnacle of innovation with our state-of-the-art ink supply system, meticulously crafted for optimal performance. Featuring a sophisticated one-way diaphragm type pneumatic pump, this system efficiently recovers accumulated water, significantly boosting both filtration and circulation efficiency. For those utilizing optional scraper ink control, a robust double-acting diaphragm pump is seamlessly integrated. Our advanced automatic sensing and detection system vigilantly monitors ink levels, issuing timely alerts for any discrepancies. Coupled with a comprehensive warning system and alarm bell, it ensures unmatched safety and seamless functionality.
- Revolutionize your production process with our transparent ink supply pipe and strategically high-mounted ink storage cup, offering an unobstructed view of ink levels in real-time. Our intelligently designed circulating cleaning pipeline and ink roller enhance operational efficiency, facilitating rapid, effective cleaning while ensuring a consistent and stable ink supply. Experience uninterrupted productivity with ease and reliability.
Phase Adjustment Mechanism
1. Achieve precision like never before with our revolutionary printing plate roller phase adjustment system. Controlled by an advanced frequency converter, it offers effortless 360-degree phase adjustments, whether the machine is actively running or in a pause state, ensuring unparalleled control and precision.
2. Our cutting-edge system, integrating an advanced frequency converter and encoder synergy with a high-tech PLC programming system, guarantees phase adjustment accuracy within an astounding 0.2mm. This state-of-the-art technology ensures your operations are executed flawlessly with precision.
Pneumatic Interlocking Brake Positioning Device
- Our innovative cylinder brake mechanism is engineered for utmost stability during machine operations. Whether separating the machine or fine-tuning the phase, it ensures rotation is precisely restricted, maintaining the original gear position with impeccable accuracy.
- Embrace effortless operation with our meticulously designed printing unit, featuring dual positive and negative inching controls of the main machine. This intuitive system simplifies processes such as plate erasing, hanging, and color registration, significantly reducing labor intensity and enhancing efficiency.
Slotting Unit
Touch Screen Operation Control
Experience seamless control in our slotting department with an advanced touch screen interface managing the PLC programming automation system. Easily input product dimensions ('length * width * height') as per order requirements and let the intelligent computer system effortlessly position the order with precision. Manual adjustments for slotting position ensure customization to exact customer specifications, achieving unparalleled precision.
Maximize efficiency with our cutting-edge color man-machine interface, featuring intuitive menu storage and automatic shift distance compensation. The motor, driven by a frequency converter, commands the motor transmission box from Taiwan Province Delta, ensuring rapid, stable, and precise cutter head movement. The encoder, harmonized with the PLC control box, enables sophisticated cutter adjustments, allowing all four cutters to synchronize their distances, significantly reducing adjustment time and enhancing operational efficiency.
Uncover the superior capabilities of our pre-pressing, line pressing, and slotting units with our six-axis, fully computer-controlled slotting part. This state-of-the-art system offers unparalleled precision and effortless operation, setting a new benchmark in the industry.
- Our singular-shaft, double-knife slotted structure, designed with an internal tooth mechanism, ensures precise box height adjustments while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for heightened safety and offers convenient positive and negative inching across the machine for adaptable and user-friendly operation.
- Designed to impeccable standards, our standard grooving knife is crafted with 7mm thick alloy steel, rigorously treated for exceptional hardness and resilience. The double-blade trimming knife delivers unparalleled precision with its sharp edge. The shaft, formed from high-grade 45# seamless steel tube, is enhanced by grinding and electroplating for smooth movement. Featuring a substantial displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, enhancing operational efficiency.
- Incorporating cutting-edge linear guide rail technology, this machine guarantees stability and impeccable slotting phase accuracy. It features a ten-screw automatic adjustment system that synchronizes the electric lateral movement adjustment for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by sophisticated button and touch screen interfaces, this system offers precision and reliability unparalleled in the industry.
Pre-Pressing Wheel and Line Pressing Wheel
- Marvelously engineered, this machine boasts upper and lower shafts made from premium steel, expertly quenched, tempered, and electroplated to achieve flawless dynamic and static balance. With its four groups of pioneering line pressing wheels, it adeptly forestalls cardboard crushing, assuring seamless and pristine line pressing. Enhanced by prepressing wheels, the slotting segment optimizes line shape and mitigates cracking, preserving the box's symmetry post dual prepressing and pressing.
- Manually fine-tune the gap dial for the wire pressing wheel with precision, offering an adjustable span from 2 to 12mm. A sophisticated backlash-free adjusting mechanism ensures that gear adjustments remain undisturbed, upholding exceptional transmission accuracy at all times.
Slotted phase adjusting mechanism
- Harnessing the sophistication of a planetary gear mechanism, the slotting phase features a PLC and electric digital input, permitting exact 360-degree adjustments. These adjustments can be executed effortlessly, whether the equipment is in motion or at a standstill.
Die-cutting unit
- Crafted with meticulous attention, the knife plate roller features an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, utilizing first-rate cast steel. Enhanced by surface grinding and balance correction, it assures operational stability, while electroplated shafts guarantee consistent hole separation.
- Engineered with precision, the die template bolt holes are crafted to 10M, with an axial spacing of 100mm, divided into 18 equal radial parts. The die cutter stands at 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller flaunts a diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm. Its quick-change design ensures remarkable wear resistance and extended lifespan. Forged from superior cast steel, it undergoes quenching, tempering, and fine surface grinding, culminating in optimal operational stability.
2. Electrically modulate the gap between the knife die roller and the rubber pad roller using a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device ensures speed difference compensation, guaranteeing uniform wear across diverse knife positions, effectively prolonging the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Experience swift and efficient corrections with our electric grinding mechanism for the rubber pad, substantially augmenting its service life.
Phase adjusting device
1. The die-cutting phase is equipped with an advanced electric digital 360-degree adjustment system, facilitating modifications during both active operation and stoppage of the machinery.
Drive gear
- Our drive gear system is a marvel of precision, featuring meticulously crafted helical gears from 20GrMnTi high-quality alloy steel. Through quenching, high-frequency quenching, and gear grinding, it achieves smooth operation, reduced noise, and enduring hardness of HRC58-62. This ensures sustained printing register accuracy with negligible wear over time.
2. Embrace seamless performance with our innovative shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This forward-thinking solution guarantees zero gaps during high-torque operations, facilitating effortless installation and maintenance. Experience long-term transmission accuracy that ensures flawless printing registration each time.
3. Our state-of-the-art gear lubrication system employs a precision gear oil pump for automatic spray lubrication, ensuring steadfast transmission accuracy while preserving the machinery's longevity and top-tier performance.
Motor part
- Elevate your experience with the outstanding performance of our main motor, precisely governed by the esteemed 'Dongli' frequency converter. Revel in smooth operations with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter delivers exceptional low-speed rated torque output, ensuring ultra-quiet and stable operation throughout.
- Our state-of-the-art machinery expertly utilizes the renowned Zhongxin fans, skillfully incorporating both adsorption and dust removal functionalities. The dependable Zhejiang DH motor serves as our phase motor, while the Taiwan Province Taibang motor, celebrated for its excellence, drives our ink homogenizing process. This dynamic duo guarantees an exemplary blend of minimal noise coupled with consistently stable power output, ensuring a superior operational experience.
Bearing part
1. Our machine is built with the prestigious 'NSK' main bearings, delivering unparalleled precision and long-lasting durability. To complement this, we meticulously select additional bearings from distinguished domestic suppliers such as Wahalo, reinforcing our commitment to product precision, achieving accuracy at levels P6, P5, and P4, and effortlessly meeting the high vibration standards of Z1 group or better.
Electrical components
1. Each unit in our lineup is equipped with its own independent electronic control unit, ensuring both safety and reliability. We utilize top-tier components from Zhejiang Zhengtai for our relays, indicator lights, buttons, and contactors. The seamless integration of Yadeke pneumatic components, including solenoid valves and cylinders, guarantees performance that is not only flexible and robust but also enduring, providing a reliable solution for even the most demanding applications.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are committed to producing only the finest quality corrugated cardboard carton machinery. As a testament to our excellence, we proudly hold the esteemed rights to both import and export. Our exceptional collection includes state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, robust cardboard production lines, and the remarkably efficient carton production lines. Furthermore, we excel in crafting innovative, intelligent digital printing machines and fully automatic highdefinition highspeed printing slotting die cutting machines. We also offer the cutting-edge intelligent automatic highspeed folder gluer, stitcher, and the versatile gluer and stitcher machines. Our impressive product lineup features precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and efficient partition assembler machines. All our products are distinguished by their safety, stability, and exceptional performance, having secured over ten national patents. They strictly adhere to the rigorous standards of the ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure unmatched efficiency and reliability. We offer bespoke assistance and expert remote video guidance, providing overseas technical support through our dedicated team of skilled engineers, ready 24/7 to address your needs.
With a global perspective, our premium products reach countries like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, championing quality on an international scale. While we may not be the cheapest option, we guarantee an unparalleled standard of quality. We believe in discussing price upfront rather than compromising on quality later, allowing us to maintain a robust edge in the competitive industry.
Integrity drives our global trade. Partner with us to experience a reliable and trustworthy collaboration worldwide. Embark on a world-class journey that starts right here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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