Discover the pinnacle of efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, a state-of-the-art solution designed to redefine productivity and precision in the packaging industry. Engineered for optimal performance, this cutting-edge machine offers unparalleled speed and accuracy, ensuring your business stays ahead in a competitive market. Trust in its advanced capabilities to handle your printing and die-cutting needs with ease and excellence.
Detailed Photos
Product Description
Introducing the magnificent Versatile High Speed Carton Printing Machine, meticulously designed to cater to all your business needs with unparalleled precision and efficiency. This state-of-the-art equipment accomplishes a multitude of tasks in a single seamless operation, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching of paperboard. Its leading-edge technology features paper feeding through advanced adsorption, while the main machine's frequency converter and fan ensure smooth initiation and cessation. A high-powered dust removal fan keeps your cardboard pristine, and the dual touch screens, governed by an intuitive PLC programming system, offer a user-friendly interface for effortless control over each segment of the operation. The precision of the machine is maintained across paper feeding, operation, and discharge, promising immaculate results every time. Safety is a priority, with a front-mounted paper output monitoring system providing real-time oversight during machine startups and adjustments. Each component is optimized with an electric opening and closing system, pneumatic locking and plate lifting systems, and an innovative ink mixing system complete with a shortage alarm, ensuring flawless function and vibrant, precisely registered prints. The machine boasts dynamically and statically balanced transmission shafts, and its gears, crafted with specialized technology, are carburized, ground, and hardened to HRC52-58 achieving a grade 6 accuracy. A sophisticated spray circulating lubrication system, complemented by a visible oil display window, allows continuous monitoring of lubrication levels. The firm, reliable gear-to-shaft connection utilizes a keyless ring, amplifying the machinery's integrity. Embrace the epitome of automation and convenience with this equipment, which delivers breathtaking printing patterns and superior production efficiency, redefining excellence in your business operations.
Product Parameters
Feeding Unit:
- Experience the pinnacle of paper feeding technology with the Versatile High Speed Carton Printing Machine, utilizing the cutting-edge leading edge paper feeding technology from Taiwan Province. The use of robust bearing steel for the paper feeding wheel shaft ensures longevity and durability.
- Our machine boasts a state-of-the-art 7-inch color touch screen control panel, designed for seamless interaction with each section-whether it be paper feeding, printing, slotting, or die cutting. Effortlessly manage and display current operations, machine speed, and settings such as fan speed adjustments and alignment timing. Enjoy the intuitive and rapid adjustments provided by the dual operating systems, offering both man-machine dialogue and manual electric control, ensuring safe and simple operation.
- Optimize your paper feeding with an adjustable suction fan that tailors air volume to each cardboard section, powered by a frequency converter controllable motor for enhanced energy efficiency. The dust removal fan comes equipped with a robust motor and multiple brushes to elevate printing quality by meticulously cleansing the cardboard surface.
- Our versatile paper feeding options include the standard type, ideal for various corrugated cardboard shapes, offering stable performance and high accuracy. For those seeking a premium upgrade, the 'Soft Pressing' high matching type reduces friction and corrugated damage, preserving cardboard integrity. This option facilitates smooth, congestion-free transport of diverse cardboard types, from E-groove to lower quality.
- Using the leading edge of cardboard as the positioning benchmark dramatically minimizes length error impact. Experience precision as cardboard is synchronized in speed with the pulley, ensuring handover accuracy is maintained without discrepancy.
- Streamline cardboard handling with electrically adjustable left and right stop gauges, allowing for independent control or contract division. The electrically adjustable dragging frame accommodates varying cardboard widths with ease. Simultaneously lift the front baffle manually for a straightforward, reliable operation.
- Enjoy peace of mind with the electric control machine's alarm bell system, which alerts you during unit opening and closing. Our design features one-button positioning and an attached friction clutch to prevent misoperation damage. The pneumatic interlocking device ensures a secure lock, while the split transmission shaft's overload protection safeguards machine components. Maintain precise gear meshing for uninterrupted production, and minimize waste from misplacement.
- The lower roller is crafted from high-quality seamless steel, finely ground for optimal friction. Dual-layer rubber feed rollers enhance elasticity and wear resistance, while the quick-release structure ensures swift operations. Adjust paper feeding pressure with the manual two-stage worm gear deceleration mechanism, where the dial shows precise adjustments.
Printing Unit:
Printing Plate Roller
The diameter of the printing plate roller is less than ¢524mm (including the plate diameter, which is less than ¢536mm), crafted with high-quality steel. It boasts a finely ground surface, hard chromium plating, and dynamic balance correction to ensure ultra-smooth operation, perfect for high-speed printing. The shaft's horizontal and circumferential directions can be engraved with reference lines for easy plate hanging and precise alignment. Equipped with a ratchet-fixed plate winding shaft featuring a plate hanging groove, this system facilitates rapid plate changes. The axial distance between the printing plate roller and the left and right plate pulling displacement can be adjusted by 6mm electronically, offering an effective adjustment range of 12mm. This allows for on-the-fly or stationary correction of the printing plate. The printing plate roller phase is controlled by a planetary gear mechanism, ensuring seamless operation.360°adjustment of the circumference, allowing for precise modulation, and the 360° degree computer manages the motor operation's fine-tuning, whether in motion or at rest. The intuitive touch screen automatically shows the adjustment magnitude, and self-adjusts after size input! An automatic zeroing device for the printing plate roller enhances ease of use: simply hit the plate hanging position button, and the system smartly moves to the optimal plate hanging spot-boosting labor efficiency significantly. With the pedal switch, you can effortlessly rotate the printing plate cylinder both forward and backward, making plate changes and cleaning a breeze.
Impression roller
- Undergoes meticulous processing using high-quality seamless steel pipe, ensuring dynamic and static balance for rock-solid stability. It is quenched, tempered, hot-charged, with both dynamic and static balance treatments, culminating in a finely ground, electroplated surface.
- A backlash-free adjustment mechanism is embedded in the gear system, guaranteeing impeccable transmission accuracy without interfering with gear meshing during adjustments. The manual micro-adjustment capability between the printing plate roller and the impression roller comes with a precise scale display. It employs a 1:200 double-stage worm gear box for positioning adjustments, with a customizable range of 0-12mm.
Metal anilox roller
- The anilox roller cots feature an advanced cantilever structure, streamlining installation and maintenance while allowing for a future scraper system upgrade. Crafted by 'Haili Roller' in Changzhou, Jiangsu Province, each roller is produced using specialized high-quality steel technology, granting them extended durability, superior wear and corrosion resistance, and excellent ink management. Available honeycomb mesh numbers are 200, 220, 250, or 280 lines/inch, adjustable to match your printed products.
- The pneumatic pressing action of the anilox and printing plate roller touch plate adjustment ensures that the plate lifts automatically after the machine stops, activating the electric uniform ink to safeguard against ink drying. Paper feeding stops and starts are synced with the inking delay for each unit, applied individually. One-way overrunning clutches on the anilox roller detach the driving force, facilitating swift and convenient ink mixing or washing.
- Ceramic net roller (available as an optional upgrade at an additional cost)-the steel pipe's surface is precision-covered with ceramic, then ground and laser-engraved, achieving uniform inking with 200-400 lines/inch.
Rubber roller
- Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots use premium seamless steel tubes refined through dynamic and static balancing treatments. The exterior features top-grade Ding Qing rubber, renowned for its wear and corrosion resistance, expertly ground to shape by precision CNC grinders, ensuring the cots' middle height and accuracy.
- Featuring a 1:200 double-stage worm gear clearance fine adjustment, this system ensures even ink distribution, with gravity-locked self-adjustment. Post-cleaning, the separation of rubber and anilox rollers prevents rubber deformation and maintains elasticity.
Scraper system
- Embark on a journey of precision and efficiency with our state-of-the-art closed double scraper system, skillfully engineered for optimal ink delivery and ink conservation. The pioneering chamber fluid dynamics and ink sealing design ensure a seamless ink delivery and an impressive saving in resources. Experience the innovative pneumatic cylinder that self-adjusts and locks, guaranteeing the automatic compensation of scraper abrasion. This ensures a harmonious fit between the anilox roller and the scraper, delivering an unrivaled scraping performance. With an anti-corrosion and anti-sticking coating in the inner chamber, ink transfer and cleaning are transformed into effortless tasks. Our all-encompassing installation design offers the flexibility to replace any outdated cots or single scraper systems. As a fully enclosed unit in every sense, it excels in volatile solvent environments, ultimately conserving solvents and enhancing the working atmosphere.
- Step into a realm of precision with our meticulously designed scraping mechanism. The accurate scraping angle and mechanical finesse are retained even after replacing the scraper, ensuring consistent and superior scraping results. The innovative sealing system with its compensation feature allows for adjustments without disrupting operations, thereby maintaining a completely sealed ink delivery system. Our advanced sealing block adheres directly to the engraved surface of the anilox roller, eliminating the need for smooth and engraved bands on both ends. The closed chamber boasts ease of assembly and disassembly, requiring no auxiliary tools, providing seamless operation and unmatched convenience.
Ink Supply System
- Our ink supply system features a sophisticated one-way diaphragm pneumatic pump, equipped with a filter and ink circulation system that efficiently recovers accumulated water in the pump and pipe. For enhanced operational flexibility, a double-acting diaphragm pump is provided when the optional scraper ink control system is selected. With this advanced ink management system, you benefit from an automatic sensing and ink quantity detection system, along with comprehensive ink and wash abnormal alarms that include both warning and alarm bells, ensuring prompt responses and exceptional control.
- Observe your ink supply with unparalleled clarity through our transparent ink supply pipe and high-hanging transparent ink storage cup. This intuitive design allows effortless monitoring of the ink supply during production. Our circulating cleaning pipeline and ink roller offer simplicity and convenience in operation and cleaning, ensuring a stable and consistent ink supply at all times.
Phase Adjustment Mechanism
1. Experience cutting-edge phase control with our printing plate roller mechanism, governed by a frequency converter capable of 360-degree phase adjustments, applicable both in running and stopping states, providing ultimate flexibility.
2. The frequency converter dynamically controls the motor speed, while the encoder collaborates seamlessly with the PLC programming system. Based on the set adjustments, the motor speed adapts automatically, ensuring an impeccable phase adjustment accuracy within 0.2mm, delivering perfect precision every time.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism introduces an advanced level of control. Whether separating the machine or adjusting the phase, this mechanism restricts machine rotation, maintaining the original gear position with pinpoint accuracy, ensuring unparalleled stability.
- Every printing unit is ingeniously equipped with forward and reverse inching control of the main machine, simplifying operations such as plate erasing, plate hanging, and color registration, making them more efficient and saving labor, allowing for effortless mastery.
Slotting Unit
Touch Screen Operation Control
Revolutionize your slotting operations with our sophisticated touch screen control system. The electrical operations within the slotting department are governed by this advanced interface, which, when paired with the PLC programming automation system, empowers you to input specifications like 'length * width * height' of paper products as per the order. With the push of a button, the computer system sequences arrangements to desired positions, while allowing for manual fine-tuning of the slotting position based on specific customer requirements, ensuring precision and satisfaction at every step.
Our vibrant color man-machine interface offers menu storage, automatic compensation, and shift distance corrections, among other seamless operations. The motor, managed by a frequency converter, controls the motor transmission box from Taiwan Province Delta, ensuring rapid, stable, and precise cutter head displacement. The encoder, in conjunction with the PLC control box, adjusts the high-profile cutter, synchronizing the distance of the four cutters, drastically reducing cutter adjustment time and significantly boosting work efficiency.
Pre-pressing, Line Pressing, and Slotting: A six-axis, fully computer-controlled slotting powerhouse that defines the pinnacle of technological advancement.
- Our single-shaft double-knife slotted structure, complemented by an internal tooth box height design, prevents lubricating oil contamination on cartons. The slotting unit is fortified with an emergency stop device to ensure operator safety. It also features positive and negative inching controls across the entire machine, offering convenience and flexibility in operation, setting new benchmarks in safety and efficiency.
- Crafted with precision, the grooving knife boasts a robust 7mm standard thickness, utilizing top-tier alloy steel. Undergoing meticulous heat treatment, it achieves remarkable hardness and resilience. The double-blade trimming knife stands out with its razor-sharp edge and unparalleled accuracy. Constructed from premium 45# seamless steel tube, the shaft is expertly ground and electroplated for flawless movements. Featuring a large displacement mechanism, the middle cutter enhances trimming and cutting capabilities, offering superior production adaptability. The elastic double-blade trimming knife ensures seamless and cost-efficient trimming.
- Revolutionizing precision, our technology integrates linear guide rail systems, achieving unparalleled stability and accuracy in slotting phases. This innovation includes a ten-screw automatic adjustment mechanism with synchronous electric control for precise lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Enjoy intuitive control accuracy through both button and touch screen interfaces, ensuring flawless operation.
Ingenious design of pre-pressing wheel and line pressing wheel.
- Our expertly engineered upper and lower shafts are crafted from superior quality steel, quenched, tempered, and electroplated to achieve dynamic and static equilibrium. Equipped with four innovative line pressing wheel groups, they effectively prevent cardboard damage while delivering smooth, precise line pressing. The slotting section is enhanced with advanced pre-pressing wheels, ensuring impeccable line shapes that are crack-resistant, resulting in perfectly shaped boxes.
- With a user-friendly manual gap adjustment dial, the wire pressing wheel offers a variable range of 2-12mm. Our backlash-free adjusting mechanism ensures seamless gear meshing during adjustment, maintaining optimal transmission accuracy.
Advanced slotted phase adjusting mechanism.
- Utilizing a state-of-the-art planetary gear mechanism, our slotting phase adjustment employs PLC and electric digital input for precision 360-degree adjustments, executable during both operational and idle states.
Innovative die-cutting unit.
- Manufactured with excellence, the knife plate roller boasts an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm. Constructed from high-quality cast steel, it features precision surface grinding, balance correction, uniform hole separation, and shaft electroplating to enhance operational stability.
- The die template's bolt holes are meticulously designed at 10M, with an axial spacing of 100mm and an 18-part radial circumference. The die cutter stands at 25.4mm in height, complemented by a wooden template with thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard.
High-performance rubber roller (upper roller).
1. Featuring a rubber pad roller diameter of less than ¢536mm and a rubber pad diameter of 554mm, our quick-change rubber pad ensures exceptional wear resistance and longevity. Constructed from premium-grade cast steel, it undergoes quenching, tempering, dynamic, and static balancing, with finely ground surfaces to enhance running stability.
2. The knife die roller and rubber pad roller gap is precisely adjusted electrically, reinforced by a stable and reliable air-lock fixed adjusting mechanism. A mechanical transverse 50mm traveling device for the rubber roller, combined with a speed difference compensation system, ensures uniform wear across various knife positions, significantly extending the service life of the Youli rubber pad.
Efficient and precise grinding repair mechanism.
1. Experience rapid and efficient rubber pad correction with our electric grinding technology, significantly extending the rubber pad's service life.
State-of-the-art phase adjusting device.
1. Our die-cutting phase adjustment features an electric digital 360 system, enabling seamless adjustments during both operation and halts, offering unparalleled flexibility and precision.
High-performance drive gear system.
- Our advanced high-precision helical gear transmission system is constructed from elite 20GrMnTi alloy steel. Subjected to quenching, tempering, high-frequency quenching, and gear grinding, it operates with exceptional smoothness and minimal noise. With a hardness range of HRC58-62, it promises a long service life with minimal wear, maintaining precise printing register accuracy over time.
2. The cutting-edge design of our shaft and gear connection employs a tensioning connecting sleeve for a sophisticated keyless connection. This ensures a flawless operation even under high torque, eliminating any gaps during use. Experience the ultimate convenience in installation and maintenance, while enjoying long-term, high-precision transmission. Rest assured, your printing registration will always be perfectly accurate.
3. Our advanced gear lubrication system utilizes an automatic spray lubrication system with a high-performance gear oil pump. This innovative system guarantees exceptional transmission accuracy and extends the service life of your equipment, providing you with outstanding reliability and efficiency.
Motor part
- The primary motor, operated by a "Dongli" frequency converter, is designed for smooth operation with minimal vibration and noise. The precision of the "Taiwan Province Delta" frequency converter ensures ultra-quiet performance. Benefit from low-speed rated torque output for unparalleled stability and serene operation.
- Our machine features Zhongxin fans for both adsorption and dust removal, while the Zhejiang DH motor powers the phase motor. The ink homogenizing motor is the exceptional Taiwan Province Taibang motor, renowned for its low noise and dependable power output, delivering consistent performance.
Bearing part
1. The main bearings of this high-performance machine are top-tier imported "NSK" bearings. Complementing these are bearings from esteemed domestic manufacturers like Wahalo, sourced directly as agents. These components boast product accuracy ratings of P6 P5 P4, with a vibration level of Z1 group or higher, ensuring impeccable precision and longevity.
Electrical components
1. Every unit incorporates an independent electronic control unit for enhanced safety and reliability. Experience the distinction of premium components: relays, indicator lights, and contactors crafted by Zhejiang Zhengtai's original electric appliance electric appliance. Our solenoid valve and cylinder, crafted by Yadeke, promise flexible, stable, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of expertise in the manufacturing realm, recognized for producing high-quality corrugated cardboard carton machines. As a licensed importer and exporter, we proudly offer a diverse array of products. Our main offerings encompass: 3-layer, 5-layer, and 7-layer corrugated board production lines, sophisticated cardboard production systems, and comprehensive carton manufacturing lines. Our innovative intelligent digital printer machines, coupled with cutting-edge automatic high- definition, high- speed printing slotting die-cutting machines, are engineered for precision and efficiency. We also provide intelligent automatic high- speed folder gluer machines, stitcher combinations, roller paper cutters, advanced cardboard flute laminating solutions, roller-to-roller film laminating machines, and partition assemblers. Each product embodies safety, stability, and superior performance, earning us over ten prestigious national patents and certifications like ISO9001 and CE EU. Our pre- sales and post-sales services are designed to be both efficient and dependable, featuring bespoke services, expert remote video guidance, and comprehensiveoverseas technical support from our skilled engineers, available to assist you around the clock, every day.
Our global footprint extends robustly across the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other international markets. Our commitment is not to offer the lowest price, but to guarantee the highest quality. I'd rather explain the premium pricing momentarily than apologize for inferior quality perpetually! This philosophy grants us a decisive edge in the intense competition within our industry.
In the arena of global trade, integrity leads. Choose us for a trustworthy and dependable partnership worldwide. With us, embark on a journey towards world-class excellence, beginning right here.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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