Step into a world of cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for precision and unparalleled efficiency, this state-of-the-art marvel redefines your production capabilities, ensuring seamless operations and delivering superior output quality. Embrace the future of carton printing and die-cutting technology, where high performance harmoniously converges with exceptional speed and unwavering reliability. Propel your business to new heights with a machine designed to meet and exceed the demands of modern production landscapes.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. Embark on a journey of innovation with this versatile machine, which seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, ensuring an unmatched level of precision. The main machine's frequency converter and fan meticulously coordinate the start and stop functions, guaranteeing flawless synchronization. Outfitted with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, preparing it for immaculate, precision printing. The intuitive user interface, featuring both a main and a side touch screen, is driven by an advanced PLC programming system, providing seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This ensures operator safety and machine efficiency at every turn. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are crafted with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an outstanding hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability and durability. In essence, this machine embodies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It stands as the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting. Let your production soar to new heights with this extraordinary machine, where excellence and reliability converge to redefine your industrial capabilities.
Product Parameters
Feeding unit:
- Unveiling the paper feeding unit with its state-of-the-art Taiwan Province leading edge technology-built meticulously for precision and durability. The paper feeding wheel shaft, made of top-quality bearing steel, guarantees unrivaled reliability and performance excellence.
- Discover the ease of our highly intuitive control panel, enhanced with a vibrant 7-inch color touch screen. It offers a seamless interaction with the paper feeding, printing, slotting, and die-cutting processes, all in real-time. Gain full control over current phases, machine speed, and counting, while effortlessly adjusting system configurations such as fan speeds and alignment. Every function is conveniently accessible at your fingertips for a smooth, safe, and straightforward operation. Our dual operating systems provide both manual and automated control, precisely tailored to meet every operational need.
- Streamline your paper feeding with our advanced suction fan, adept at adapting to various cardboard sizes through a frequency converter-controlled motor. This innovation not only curtails power usage for greater cost efficiency but also elevates printing quality. Partnered with a robust dust removal fan motor and multiple dust brushes, it ensures thorough cleansing of cardboard surfaces, eliminating impurities effectively.
- Embrace the excellence of our leading-edge paper feeding system available in a standard type, ideal for all corrugated forms, ensuring stable performance and unmatched precision. The vacuum negative pressure suction flat feeding system offers high-speed accuracy. Opt for the 'Soft Pressing' high-matching type for additional advantages: reduced friction, minimized cardboard damage, and preserved corrugated strength. This cutting-edge system adeptly transports even E-groove and lower-quality cardboards, optimizing operational time while reducing congestion.
- Utilizing the leading edge of the cardboard as a positioning guide, any discrepancies in cardboard length are substantially minimized. As the cardboard advances towards the pulley, it maintains a synchronized speed, ensuring a seamless transition without the risk of precision-compromising speed variance.
- Our electric left-right stop gauges allow for effortless, synchronized, or independent adjustments. The cardboard dragging frame adapts electrically for width flexibility, while the manually liftable front baffle is a testament to reliability paired with user-friendly design.
- Revolutionize your production with our unit's innovative electric control machine for opening and closing, complemented by an alarm system for enhanced safety. Prevent mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection guards critical components, enabling quick resumption of normal production after adjustments, significantly reducing wastage from misaligned printing.
- Our paper feeding system's lower roller is built from premium seamless steel, meticulously ground and electroplated for superior friction, ensuring impeccable cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistant layers, combined with a quick-release design, facilitate swift and convenient operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, ensures effortless manual control.
Printing unit:
Printing plate roller
Experience unmatched precision with our printing plate roller, boasting a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Crafted from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction to ensure seamless operation, making it perfect for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are etched with reference lines, allowing for effortless plate hanging and alignment. The ratchet-secured fixed plate winding shaft and plate hanging groove facilitate swift plate changes with ease. Benefit from the axial distance adjustment between the printing plate roller and the left and right pulling displacement, which is effortlessly adjustable within a robust 12mm range, electrically modifiable. Even while in motion or stationary, the printing plate can be expertly corrected. The printing plate roller phase planetary gear masterfully regulates the360°degree circumference adjustment with unparalleled finesse, and the 360° Our state-of-the-art computerized control system meticulously coordinates motor operation adjustments, ensuring seamless transitions whether in motion or at rest. The touch screen, a pinnacle of design, not only displays but auto-calibrates the input size, offering unmatched operational ease and precision. The innovative automatic zeroing function for the printing plate roller, featuring a specialized plate hanging position, is activated with a mere click, propelling the equipment to its ideal plate-hanging position, substantially enhancing labor efficiency. The integration of a pedal switch facilitates effortless forward and backward movements of the printing plate cylinder, revolutionizing plate changes and maintenance.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller is subjected to exquisite fine processing. With dynamic and static balance corrections, it guarantees unwavering performance. Through quenching, tempering, hot charging, combined with meticulous surface fine grinding and electroplating, it achieves unmatched operational excellence.
- The sophisticated backlash-free gear adjustment mechanism maintains flawless meshing during alterations, ensuring transmission precision. A manual micro-adjustment of the gap between the printing plate roller and the impression roller is enabled by a precise scale display. Employing a 1:200 double-stage worm gear box for positioning adjustments, it provides an adjustable range of 0-12mm, assuring precision and accuracy in every task.
Metal anilox roller
- Our anilox roller cots, boasting an innovative cantilever structure, streamline both installation and maintenance, with the flexibility to incorporate a scraper system in the future. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, it is constructed using premium steel and processed with advanced technology, ensuring exceptional durability, wear and corrosion resistance, and superior ink management. Available in mesh numbers of 200, 220, 250, and 280 lines/inch, it caters to the specific demands of your printed products.
- With brilliant pneumatic pressing actions, the anilox roller and printing plate roller contact is finely adjusted, lifting the plate automatically when the machine halts. As the electric ink uniforming system engages, it effectively prevents ink from drying. Each printing unit's inking delay time is independently adjustable, and the anilox roller's one-way overrunning clutch disengages from the driving force, allowing swift and easy ink mixing or washing.
- For enhanced performance, consider the optional ceramic net roller (additional cost applies). The steel pipe is elegantly coated in ceramic, refined through grinding and laser engraving, ensuring uniformly inked dots from 200-400 lines/inch.
Rubber roller
- Engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing precise dynamic and static balance treatments. The exterior is enveloped in premium Ding Qing rubber, offering exceptional wear and corrosion resistance. Utilizing precision CNC grinders, they are meticulously shaped to guarantee perfect height and accuracy.
- Leveraging a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures flawless ink application. Once adjusted, gravity-induced self-locking occurs, and the rubber roller detaches from the anilox roller post-cleaning, preserving its shape and resilience.
Scraper system
- Revolutionize your ink management with our groundbreaking chamber fluid dynamics and ink sealing design. Our fully enclosed double scraper system delivers superior ink delivery while minimizing waste, thanks to an automatic compensation feature that maintains perfect alignment for optimal scraping between the anilox roller and scraper. The anti-corrosion and anti-sticking coating within the chamber simplifies ink transfer and cleaning. Seamlessly integrate this system to replace outdated cots or single scraper systems. Ideal for volatile solvent units, it enhances working conditions and reduces solvent usage.
- Experience unprecedented precision with our accurate scraping angle and mechanical precision. Our system ensures consistent scraper positioning post-replacement, delivering superior scraping results. The sealing system, equipped with an adjustable compensation feature, allows continuous operation without halting, guaranteeing a fully sealed ink delivery system. Our innovative sealing block design affixes directly to the anilox roller's engraved surface, negating the need for smooth end bands. Enjoy the effortless assembly and disassembly of the closed chamber, with no auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system incorporates a sophisticated one-way diaphragm pneumatic pump, meticulously crafted to recover accumulated water, thereby significantly boosting filtration and circulation efficacy. For systems incorporating optional scraper ink control, a superior double-acting diaphragm pump is seamlessly integrated. This system is further enhanced by an advanced automatic sensing and detection mechanism, continuously monitoring ink levels and promptly issuing alerts for any detected anomalies. Coupled with a robust warning system and alarm bell, this ensures optimal safety and unparalleled functionality at all times.
- The innovative transparent design of our ink supply pipe, coupled with a strategically high-mounted ink storage cup, provides an unobstructed view of ink levels during production, enhancing monitoring ease. Our expertly engineered circulating cleaning pipeline and ink roller streamline operations, ensuring quick, thorough cleaning and a consistent ink supply, thereby promoting seamless and uninterrupted productivity.
Phase adjustment mechanism
1. Experience unmatched precision with our printing plate roller phase adjustment, controlled by a high-performance frequency converter. Revel in the luxury of 360-degree phase adjustments, flawlessly applicable whether the machine is in operation or paused, offering unrivaled control and adaptability.
2. Our cutting-edge frequency converter, expertly managing motor speed and integrated with a high-precision encoder, works in harmony with an advanced PLC programming system. This ensures phase adjustment precision is impeccably maintained within an impressive 0.2mm, setting a new standard for accuracy.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is meticulously designed to stabilize machine operations with precision. Whether separating the machine or fine-tuning the phase, it guarantees rotational restriction, maintaining the original gear position immaculately fixed, thereby ensuring consistency and reliability.
- Experience effortless operation with our cutting-edge system, as each printing unit is equipped with intuitive positive and negative inching controls of the main machine. This user-friendly system simplifies processes such as plate erasing, hanging, and color registration, drastically enhancing efficiency while reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting unit revolutionizes electrical operations with its intuitive touch screen interface, seamlessly controlling the PLC programming automation system. Simply enter product dimensions ('length * width * height') as per the order, and the intelligent computer system automatically positions the order with precision. Additionally, you have the flexibility to manually fine-tune the slotting position to perfectly align with customer specifications, ensuring precision and customization at its finest.
Immerse yourself in streamlined efficiency with our user-friendly color man-machine interface, featuring convenient menu storage and automatic shift distance compensation. The motor, driven by a high-performance frequency converter, expertly controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and accurate cutter head displacement. The sophisticated encoder, in tandem with the advanced PLC control box, facilitates high-precision cutter adjustments, allowing all four cutters to synchronize their distances effortlessly, significantly reducing adjustment time and elevating work efficiency to new heights.
Discover our exceptional pre-pressing, line pressing, and slotting capabilities, powered by a six-axis, full computer-controlled slotting part. This setup offers unmatched precision and ease, setting a new benchmark for operational excellence.
- Our innovative single-shaft, double-knife slotted structure, boasting an internal tooth design for seamless box height adjustments, effectively prevents lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and offers versatile positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Crafted to perfection, the standard grooving knife, with its substantial 7mm thickness, is meticulously forged from robust alloy steel. Following heat treatment, it exudes exceptional hardness and resilience. The precision double-blade trimming knife, with its razor-sharp edge, delivers unmatched accuracy. The high-quality 45# seamless steel tube forms the shaft, enhanced by precision grinding and electroplating, ensuring smooth, flawless movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming, solidifying its reputation as a leader in the industry.
- Incorporating cutting-edge linear guide rail technology, this machine ensures unparalleled stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system, which synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. All functions are effortlessly controlled by state-of-the-art button and touch screen interfaces, ensuring unmatched precision and ease of use.
Pre-pressing wheel and line pressing wheel
- Engineered to perfection, our carton die cutter boasts expertly crafted upper and lower shafts made from high-quality steel, meticulously quenched, tempered, and electroplated for unparalleled dynamic and static balance. Featuring four sets of avant-garde line pressing wheels, this machine prevents cardboard crushing and ensures impeccably smooth and tidy line pressing. The slotting component is enhanced with innovative prepressing wheels that refine line shape, minimize cracking, and preserve box integrity following dual prepressing and pressing. This ensures that your cartons not only look professional but also maintain their structural regularity.
- Achieve precision with our manually refined gap dial for the wire pressing wheel, which offers an adjustable range of 2-12mm. Our advanced backlash-free adjusting mechanism ensures flawless gear adjustment without disrupting gear meshing, guaranteeing impeccable transmission accuracy and seamless operation.
Slotted phase adjusting mechanism
- Embrace precision with our slotting phase, which utilizes a sophisticated planetary gear mechanism integrated with PLC and electric digital input for accurate 360-degree adjustments. Experience smooth and precise modifications whether your equipment is in motion or at rest, ensuring consistent high-quality results every time.
Die-cutting unit
- Our knife plate roller, featuring an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is crafted from exceptional cast steel. Enhanced with meticulous surface grinding and balance correction, it offers operational stability, while shaft electroplating ensures uniformity in hole separation, leading to superior performance and precision.
- Engineered with accuracy in mind, the die template bolt holes are 10M, with an axial spacing of 100mm and 18 equal parts radially. The die cutter height is precisely 25.4mm, and the wooden template thicknesses are tailored to 16mm for three-layer and 13mm for five-layer cardboard, providing versatility and precision for diverse applications.
Rubber roller (upper roller)
1. The rubber pad roller showcases a diameter of less than ¢536mm, accompanied by a rubber pad diameter of 554mm. Its quick-change design ensures remarkable wear resistance and longevity. Made from superior cast steel, it is perfected through quenching, tempering, and surface fine grinding for optimal running stability and extended service life.
2. Effortlessly adjust the gap between the knife die roller and the rubber pad roller with our reliable air-lock fixed adjusting mechanism. A robust 50mm mechanical transverse device ensures speed difference compensation, guaranteeing uniform wear across diverse knife positions. This extends the lifespan of the Youli rubber pad, ensuring consistent quality and performance.
Grinding repair mechanism
1. Experience swift and efficient corrections with our electric grinding of the rubber pad, significantly boosting its service life and maintaining superior functionality.
Phase adjusting device
1. Our die-cutting phase offers electric digital 360-degree adjustment, allowing for seamless modifications whether the equipment is in operation or stationary, ensuring uninterrupted precision and superior results.
Drive gear
- Achieve flawless high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. These undergo rigorous quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, reduced noise, and enduring hardness of HRC58-62. These features guarantee consistent printing register accuracy over time with minimal wear.
2. Experience seamless performance with our advanced shaft and gear assembly, featuring a unique tensioning connecting sleeve for a keyless connection. This innovative design ensures zero gaps during high-torque applications, facilitating effortless installation and maintenance, and ensuring long-term transmission accuracy for impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system employs an automatic spray lubrication system powered by a precision gear oil pump. This ensures unwavering transmission accuracy, preserving the longevity and peak performance of your machinery, and safeguarding your investment.
Motor part
- Discover unparalleled performance with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Enjoy seamless operation with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter provides superior low-speed rated torque output, ensuring ultra-quiet, stable operation, and enhancing productivity while maintaining peace and efficiency.
- Experience the unparalleled power and efficiency of our machinery, powered by the prestigious Zhongxin fans, expertly engineered to perform dual functions of adsorption and dust removal. At the heart of our operation is the dependable Zhejiang DH motor, seamlessly working in harmony with the celebrated Taiwan Province Taibang motor for ink homogenization. This dynamic duo delivers exceptional low-noise operation and unwavering power stability, setting new standards in machinery performance.
Bearing Part
1. Engineered for excellence, our machine features the elite 'NSK' main bearings, a beacon of unmatched precision and longevity. Augmenting this, additional bearings are meticulously sourced from top-tier domestic giants like Wahalo, achieving extraordinary product precision with P6 P5 P4 standards, while surpassing vibration benchmarks with Z1 group or higher. This ensures unmatched accuracy and performance in every operation.
Electrical Components
1. Designed for safety and reliability, each unit boasts an autonomous electronic control unit. The heart of our electrical system is powered by superior components from Zhejiang Zhengtai, including relays, indicator lights, buttons, and contactors crafted for excellence. To ensure flexibility and endurance, we employ Yadeke pneumatic components, featuring solenoid valves and cylinders, which provide robust, adaptable, and enduring performance across all applications.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are passionately dedicated to the creation of superior quality corrugated cardboard carton machinery. Holding the esteemed rights to import and export, our signature offerings include the cutting-edge 3-layer/5-layer/7-layer corrugated board production lines, durable cardboard production lines, and the remarkably efficient carton production lines. We further excel in the realm of innovative technology with our intelligent digital printer machines and fully automated high-performance solutions.definition highspeed printing slotting die cutting machines, alongside our pioneering intelligent automatic highspeed folder gluer machines, stitcher machines, and the adaptable gluer and stitcher machines. Our extensive portfolio further includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, and sophisticated roller to roller film laminating machines, as well as the efficient partition assembler machines. Our products are renowned for their unparalleled safety, steadfast stability, and superior performance, having secured over ten national patents. All products conform to the stringent ISO9001 quality management system and possess CE EU certifications. Our exceptional presales and after-sales services guarantee efficiency and reliability, offering customized services along with expert remote video guidance. We ensure overseas technical support through our dedicated team of skilled engineers, available round-the-clock to provide assistance whenever needed.
With a keen global perspective, our high-quality products are proudly exported to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous others, extending our reach across the world. While we may not offer the lowest price, we assure you of unmatched quality. We believe in discussing price at the outset rather than apologizing for quality later, thereby maintaining a formidable advantage in the competitive landscape of our industry.
We uphold integrity as the cornerstone of global trade. Partner with us to discover the most reliable ally you could have worldwide, and embark on a world-class journey that begins right here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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