Effortlessly enhance your production efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art piece of machinery is crafted for precision and speed, ensuring seamless operation and high-quality output for your business needs. Elevate your manufacturing process and meet your production targets with confidence.
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Product Description
Introducing the state-of-the-art Innovative High Speed Carton Printing Machine from Dongguang Zhanzhuo Machinery Trade Co., Ltd., a marvel of engineering designed for seamless and precise paperboard processing. This versatile machine effortlessly handles a spectrum of tasks including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in a single pass. Experience the pinnacle of efficiency with its leading-edge paper feeding system, utilizing adsorption for flawless operation. The main machine's frequency converter paired with a powerful dust removal fan guarantees a pristine cardboard surface, enhancing print quality. The advanced PLC programming system integrates dual touchscreens, offering an intuitive human-machine interface for seamless control across the entire process, from paper feeding to discharge. Safety is paramount, thanks to a front-mounted paper output monitoring system that ensures operational security during both startup and adjustments. Each component boasts an electric opening and closing system, pneumatic locking and plate lifting mechanisms, and an automatic ink mixing system complete with an ink shortage alarm, ensuring uninterrupted operation with exquisite print quality and precise color alignment. The machine's robust framework features dynamically and statically balanced transmission shafts and specially engineered gears, carburized and ground to a remarkable HRC52-58, ensuring grade 6 accuracy. The innovative spray circulating lubrication system, equipped with a handy oil display window, allows observation of lubrication levels at a glance. The gear-to-shaft connection is reinforced with a keyless connection ring for unmatched reliability. Revel in the high degree of automation, user-friendly maintenance, stunning printing detail, and superior production efficiency that this machine brings to your production process.
Product Parameters
Feeding Unit:
- Harnessing the pinnacle of Taiwan Province's cutting-edge leading edge paper feeding technology, our paper feeding mechanism is meticulously crafted with bearing steel for the wheel shaft. This ensures unrivaled durability and precision in every feed, making it a cornerstone of our operations.
- The control panel is a technological marvel, featuring a vibrant 7-inch color touch screen that serves as an intuitive man-machine interface. It seamlessly integrates communication across multiple sections: paper feeding, printing, slotting, and die-cutting. Real-time display and control over current phase operations, machine speed, counting, and settings like fan speed adjustments, make this panel indispensable. The dual operating systems allow both man-machine dialogue and manual electric control, ensuring rapid adjustments with unparalleled safety and simplicity.
- Our sophisticated suction fan aids in seamless paper feeding, with adjustable air volume tailored to the cardboard size, powered by a frequency converter controllable motor for optimal power efficiency. Additionally, the dust removal system, also governed by a powerful frequency converter motor, is equipped with multiple brushes to meticulously cleanse the cardboard surface, significantly enhancing the printing quality.
- The leading edge paper feeding is ingeniously categorized into a standard type, ideal for diverse corrugated shapes, delivering stable system performance and impeccable paper feeding precision. Our vacuum negative pressure suction mode guarantees high-speed accuracy. For those seeking enhanced performance, our 'Soft Pressing' high matching type, available at an additional cost, minimizes friction, preserving the cardboard's integrity. It expertly handles E-groove and various cardboard conditions, cutting down on transportation congestion and saving precious time in cardboard production.
- By taking the leading edge of cardboard as a precise positioning benchmark, we dramatically reduce the impact of length errors. Upon reaching the pulley, the cardboard synchronizes in speed, ensuring flawless handover accuracy and eliminating discrepancies that could arise from speed variations.
- Our innovative design features electric adjustment for the left and right stop gauges of the cardboard, providing flexible control, whether independently or symmetrically with contract adjustments. An electric system manages the front-back adjustment of the cardboard dragging frame to match the cardboard's width, complemented by a manually synchronized front baffle for reliable and effortless operation.
- Unit Opening and Closing: With an electric control mechanism, our machine opens and closes with a ringing alarm bell, ensuring continual alerts. One-button positioning facilitates easy opening and closing, while a friction clutch on the transmission shaft guarantees operator safety and machinery protection from mishandling. The pneumatic interlocking system offers firm, precise locking, safeguarding against gear misplacement, upholding consistent production quality even post-separation and grouping, thus minimizing waste due to printing inaccuracies.
- Crafted from premium seamless steel, the lower roller of the paper feeding roller is precision-ground and electroplated to amplify cardboard friction. The dual-layered rubber feed roller features an inner layer of 28 degrees for enhanced elasticity and an outer layer of 45 degrees for superior wear resistance. The innovative quick-release structure enhances user convenience and speed, while the pressure adjustment of the paper feeding cots employs a manual two-stage worm gear deceleration system with a dial indicating adjustment values, ensuring precision at every turn.
Printing Unit:
Printing Plate Roller
The printing plate roller boasts an impressive diameter of < ¢524mm (inclusive of the plate diameter < ¢536mm), crafted from premium-grade steel. Experience precision and durability with surface fine grinding, hard chromium plating, and seamless dynamic balance correction for silky-smooth high-speed printing. Ingeniously designed, the roller features both horizontal and circumferential reference lines for effortless plate hanging and alignment. The ratchet-fixed winding shaft, with its innovative plate hanging groove, allows for swift and easy plate changes. Electrically adjust the axial distance effortlessly between the printing plate roller and the left and right plate pulling displacement, with a seamless 12mm effective range. Whether in motion or still, the printing plate can be accurately corrected. The roller phase planetary gear takes charge of the360°degree circumference adjustment, empowered by 360° degree computer-controlled motor operation. Seamlessly operate during action or on pause, where the intuitive touch screen displays adjustments and auto-adjusts upon size input. An automatic zeroing device streamlines the plate hanging process, boosting labor efficiency. Simply click the plate hanging position button, and the system smoothly transitions to an optimal position for plate hanging. The pedal switch further enhances convenience, allowing forward and backward rotation for effortless plate changes and cleaning.
Impression roller
- This roller is the epitome of fine craftsmanship, fashioned from high-grade seamless steel pipe. Experience unmatched stability through dynamic and static balance corrections, complemented by quenching, tempering, and electroplating for enduring performance. The roller's surface is precisely ground for optimal results.
- Our gear system showcases a backlash-free adjustment mechanism, ensuring flawless gear meshing and transmission accuracy. Enjoy manual micro adjustments for the gap between the printing plate roller and impression roller, with a clear scale display. A robust 1:200 double-stage worm gearbox refines positioning effortlessly, offering a versatile adjustable distance of 0-12mm.
Metal anilox roller
- Crafted with precision, the anilox roller features a modern cantilever structure for simplistic installation and maintenance. Future-ready, it accommodates a scraper system. Produced by 'Haili Roller' in Changzhou, Jiangsu Province, each roller undergoes a specialized process using high-quality steel, ensuring longevity, wear resistance, and superior ink control. Choose from an array of honeycomb mesh counts: 200, 220, 250, or 280 lines/inch, tailored to your printing needs.
- Experience precision with pneumatic touch plate adjustments for the anilox and printing plate rollers. As the machine halts, plates automatically lift, while electric uniform ink engagement prevents drying. Tailor each printing unit's inking delay to your preference. The anilox roller's one-way overrunning clutch separates driving force, ensuring quick and efficient ink mixing or cleaning.
- Choose an optional ceramic net roller to elevate your printing. With additional investment, the steel pipe surface is expertly coated in ceramic, undergoes meticulous grinding and laser engraving, and offers uniform inking across 200-400 lines/inch, customizable to your specifications.
Rubber roller
- Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rollers epitomize excellence, crafted from elite seamless steel tubes. Dynamic and static balance treatments ensure perfection, while the high-grade Ding Qing rubber outer surface resists wear and corrosion. Precision CNC grinding ensures optimal cot height and accuracy.
- Experience precision with a 1:200 double-stage worm gear for meticulous clearance adjustments. Ink is applied evenly, locking securely by gravity post-adjustment. The rubber and anilox rollers separate seamlessly post-cleaning to safeguard against rubber deformation and preserve elasticity.
Scraper system
- Experience unparalleled efficiency with our innovative chamber fluid dynamics and ink sealing design in the closed double scraper system! Delivering outstanding ink transfer, it excels at saving ink while ensuring precision. With pneumatic cylinder adjustments and automatic scraper abrasion compensation, the anilox roller and scraper achieve a flawless fit for optimal scraping effect. The anti-corrosion and anti-sticking coating within the chamber simplifies ink transfer and cleaning. This comprehensive design seamlessly replaces older models, providing a truly enclosed environment ideal for volatile solvents, reducing emissions, and enhancing workplace conditions.
- Attain unmatched accuracy and mechanical precision with our adjustable scraping angle. Even after replacing the scraper, its position remains precisely constant, guaranteeing superior performance. The sealing system features compensation adjustments without requiring shutdowns, ensuring complete ink delivery system sealing. The adaptable sealing block adheres directly to the anilox roller's engraved surface, eliminating the need for bands. Easy assembly and disassembly of the closed chamber without auxiliary tools streamline maintenance, ensuring effortless operation.
Ingenious Ink Supply System
- Our cutting-edge ink pump features a one-way diaphragm pneumatic design, expertly recovering water accumulation in the pump and pipes with an integrated filter and ink circulation system. An optional double-acting diaphragm pump complements the scraper ink control system. With automatic sensing and detection, our system provides real-time ink quantity insights and alerts, including warning alarms and bells for any anomalies, ensuring seamless operation.
- Transparent ink supply piping and a high-hanging transparent ink storage cup offer an intuitive view of the ink supply during production. The circulating cleaning pipeline and ink roller guarantee simple, convenient cleaning and operation, ensuring a steady and reliable ink supply at all times.
Advanced Phase Adjustment Mechanism
1. Powered by a frequency converter, the printing plate roller phase control offers a seamless 360-degree adjustment capability, adaptable to both running and stopping states.
2. With precision in mind, the frequency converter fine-tunes motor speed, while the encoder works in harmony with the PLC programming system. This precision ensures that phase adjustment accuracy remains within an impressive 0.2mm.
Efficient Pneumatic Interlocking Brake Positioning Device
- The cylinder brake mechanism expertly limits machine rotation during separation or phase adjustments, maintaining the original gear position. This ensures stability and precision for your operations.
- Each printing unit boasts positive and negative inching control of the main machine, simplifying tasks like plate erasing, hanging, and color registration, making operations more efficient and less labor-intensive.
Precision Slotting Unit
User-Friendly Touch Screen Operation Control
In the slotting department, electrical operations are managed via a touch screen in conjunction with a PLC programming automation system. By inputting dimensions such as 'length * width * height' for paper products, the computer system intuitively arranges orders with a single button press, allowing for manual slotting position adjustments per customer requirements.
Featuring a vibrant color man-machine interface, this system offers menu storage and automatic shift distance compensation and correction. The Taiwan Province Delta motor transmission box, controlled by a frequency converter, adjusts the motor speed for fast, precise cutter head lateral displacement. The encoder pairs with the PLC control box for high-profile cutter adjustments, synchronizing four cutters for efficient distance management, significantly reducing cutter adjustment time and boosting productivity.
Our pre-pressing, line pressing, and slotting six-axis full computer-controlled slotting part delivers remarkable precision and ease, enhancing your production capabilities.
- Utilizing a single-shaft double-knife slotted structure with an internal tooth mechanism for the box height to prevent lubricating oil contamination, our slotting unit features an emergency stop for unrivaled safety. The entire machine is designed for positive and negative inching, offering convenience and flexibility for optimal operation.
- The standard grooving knife boasts a robust 7mm thickness, constructed from premium alloy steel. This expertly crafted tool undergoes heat treatment for remarkable hardness and resilience. Our double-blade trimming knife offers a razor-sharp edge with exceptional precision. The shaft, made from superior 45# seamless steel tube, is finely ground and electroplated for seamless movement. Its innovative large displacement mechanism in the middle cutter revolutionizes trimming and cutting, showcasing its formidable adaptability. With an elastic double-blade trimming knife, expect smooth, precise trims that save on costs.
- Embrace the future with our linear guide rail technology, ensuring an unwavering stability and precision in slotting phase. Featuring a ten-screw automatic adjustment system, the synchronized electric movement of the pre-pressing wheel, line pressing wheel, and slotting cutter seat offers impeccable control accuracy through a user-friendly button and touch screen interface.
Pre-pressing wheel and line pressing wheel
- Our upper and lower shafts are crafted from top-tier steel, expertly quenched, tempered, and electroplated for dynamic and static equilibrium. Outfitted with four advanced line pressing wheels, our machine effectively guards against cardboard crushing, ensuring smooth and orderly line pressing. The slotting section includes a set of pre-pressing wheels for superior line shape integrity, reducing cracking and ensuring box uniformity.
- Effortlessly adjust the gap dial of the wire pressing wheel with a manual range of 2-12mm. The gear employs a backlash-free adjustment mechanism, maintaining gear meshing integrity and ensuring precision in transmission.
Slotted phase adjusting mechanism
- Our planetary gear mechanism empowers the slotting phase with an advanced PLC and electric digital input system, offering 360-degree adjustment capability, both during operation and at a standstill.
Die-cutting unit
- The knife plate roller, with an outer diameter of <¢486mm (knife template diameter <¢536mm), is engineered from high-grade cast steel. Its surface is precisely ground, balance corrected, with evenly spaced holes, enhancing operational stability and electroplated shaft durability.
- The die template features 10M bolt holes with an axial spacing of 100mm and a radial division into 18 equal parts. The die cutter stands at a height of 25.4mm, while the wooden templates are 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. Our rubber pad roller boasts a diameter of less than ¢536mm, with a rubber pad diameter of 554mm. The quick-change rubber pad is renowned for its wear resistance and extended lifespan. Crafted from high-grade cast steel, it undergoes quenching, tempering, and balance correction, with a finely ground surface to increase operational stability.
2. The gap between the knife die roller and the rubber pad roller is electrically adjustable, with a stable and reliable air-lock fixed adjusting mechanism. The mechanical transverse 50mm traveling device and speed difference compensation system ensure uniform wear, effectively prolonging the life of the Youli rubber pad.
Grinding repair mechanism
1. Experience fast and efficient correction with our electric grinding rubber pad, designed to significantly extend the service life of the rubber pad.
Phase adjusting device
1. Our die-cutting phase is refined by a 360-degree electric digital adjustment, allowing modifications during both equipment operation and downtime.
Drive gear
- Our high-precision helical gear transmission system utilizes 20GrMnTi high-quality alloy steel. After undergoing quenching, tempering, high-frequency quenching, and gear grinding, the gear achieves smooth operation with remarkably low noise. With a hardness of HRC58-62, it promises an extended lifespan and minimal wear, maintaining unparalleled printing register accuracy for the long term.
2. Experience a seamless and robust connection with our high-precision machine! The shaft and gear unite through a tensioning connecting sleeve keyless mechanism, ensuring zero gaps even under high torque. Enjoy ease of installation and maintenance with sustained transmission accuracy, guaranteeing impeccable printing registration every time.
3. Revel in precision and longevity with our advanced gear lubrication system. Featuring an automatic spray lubrication system powered by a gear oil pump, this system ensures unmatched transmission accuracy and extends the service life of your equipment, keeping your production running smoothly.
Motor part
- Discover superior motor performance with the 'Dongli' frequency converter at the helm. Our main motor delivers smooth operations, minimizing vibrations and noise. Coupled with the 'Taiwan Province Delta' frequency converter, it assures low-speed rated torque output, ensuring ultra-quiet and stable performance that enhances productivity and user experience.
- Our machine boasts top-tier ventilation with 'Zhongxin' fans for both adsorption and dust removal, a phase motor from Zhejiang DH, and an ink homogenizing motor from Taiwan Province Taibang. These components guarantee low noise levels and stable power, optimizing operational efficiency.
Bearing part
1. Elevate your machine's reliability with our premium bearings. Our main bearings are high-grade imports from 'NSK,' while additional bearings are sourced from esteemed domestic brand, Wahalo, ensuring high product accuracy with P6 P5 P4 precision and a Z1 group or higher vibration level.
Electrical components
1. Benefit from safety and reliability with independent electronic control units in each machine section. Our components, including relays, indicator lights, buttons, and contactors from Zhejiang Zhengtai, offer top-notch performance. Complemented by Yadeke pneumatic elements, our solenoid valves and cylinders promise flexibility, stability, and durability for consistent operation.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished and professional manufacturer of high-quality corrugated cardboard carton machines. Our commitment to excellence ensures you receive the finest machines for all your packaging needs. With the rights to import and export, our main product offerings include 3-layer, 5-layer, and 7-layer corrugated board production lines; sophisticated cardboard and carton production lines; and intelligent digital printer machines. We also feature an automatic high-definition, high-speed printing, slotting, and die-cutting machine. High-definition, high-speed printing capabilities are further enhanced by our intelligent automatic high-speed folder gluer machines, stitchers, and the versatile gluer and stitcher machines. Additionally, our range includes roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Each product guarantees safety, stability, and superior performance. Our innovations have been recognized with over ten national patents, and have met the rigorous standards of ISO9001 quality management and CE EU certifications. Our pre-sales and after-sales services are both efficient and reliable. We offer tailored services, including professional remote video guidance, and overseas technical support for engineers, ensuring expert assistance is available 24/7. our global reach extends our footprint far beyond domestic borders.
Our products have made a mark around the globe, with exports to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While we might not offer the lowest price, we provide unparalleled quality. We believe in clarifying the value of our products upfront rather than apologizing for quality issues later. Our quality gives us an edge in the fiercely competitive industry.
Globally oriented and honesty-driven, choosing Zhanzhuo Machinery means opting for a partner whose reliability is second to none. Embark on a world-class journey with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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