Experience unparalleled efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This cutting-edge apparatus is meticulously engineered to provide precision and speed in one seamless operation, revolutionizing the way you handle corrugated carton processing. Trust in its robust capabilities to elevate your production line to new heights.
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Product Description
Introducing our cutting-edge Reliable Printer Machine for Corrugated Carton with Die Cutting - an exceptional powerhouse designed to revolutionize your corrugated carton production process. This remarkable equipment seamlessly performs a multitude of tasks in one go: multi-color printing, line pressing, precise slotting, intricate trimming, corner cutting, die cutting, and punching, all refined to perfection. The innovation begins with its leading-edge paper feeding system, which utilizes advanced adsorption for impeccable precision. The main machine's operations are smoothly governed by a sophisticated frequency converter and fan system, ensuring seamless start and stop operations. The high-power dust removal fan efficiently cleanses the cardboard surface, maintaining an immaculate workspace. The intuitive human-machine interface, masterfully controlled via a PLC programming system, offers a dual touch screen setup - main and side - granting complete control over every operation. This ensures flawless printing accuracy across the entire process, from paper feeding to the ultimate paper discharge. Safety and efficiency are prioritized with our built-in paper output monitoring equipment, providing real-time observation and ensuring the utmost safety for operators during machine adjustments and startups. Each operational component is fortified with electric opening and closing systems, pneumatic locking and plate lifting mechanisms, alongside a state-of-the-art automatic ink mixing system and ink shortage alarm, guaranteeing smooth and continuous operation. Crafted for excellence, all transmission shafts undergo both dynamic and static balance treatment, while gears are meticulously processed using cutting-edge technology. With gears carburized and ground to an impressive hardness of HRC52-58, and precision rated at grade 6, they're ensured to perform flawlessly. Equipped with a spray circulating lubrication system, complete with a circulating oil display window, you can effortlessly monitor oiling conditions, enhancing reliability. Our innovative keyless connection ring firmly secures the gear and transmission shaft connection, providing unyielding reliability. This machine stands as a beacon of high automation, user-friendly maintenance, precise color registration, exquisite printing, and unmatched production efficiency, making it an indispensable asset to any production line.
Product Parameters
Feeding unit:
- Experience the pinnacle of precision with our paper feeding system, which integrates the cutting-edge technology of leading-edge paper feeding from Taiwan Province. The choice of bearing steel for the wheel shaft ensures unmatched durability and performance consistency.
- Our state-of-the-art control panel, featuring a vibrant 7-inch color touch screen and an intuitive man-machine interface, offers seamless operational control across the paper feeding, printing, slotting, and die cutting sections. Easily monitor and adjust phase operations, machine speed, counting and stopping, and system preferences such as fan speed adjustments for both adsorption and dust removal. The dual operating systems provide effortless, rapid adjustments, ensuring safety and simplicity in every operation.
- Enhance efficiency with our suction fan-assisted paper feeding, where adjustable air volume adapts to cardboard size effortlessly. The frequency-converter controllable motor optimizes power usage, cutting costs effectively. Meanwhile, the dust removal fan, a powerhouse with frequency control, teams with multiple brushes to eliminate surface impurities, guaranteeing superior print quality.
- Choose from our versatile standard type leading edge paper feeding system, ideal for various corrugated forms, delivering stable performance and precision. Experience the optional 'Soft Pressing' variant, designed to minimize friction and preserve the integrity of your corrugated cardboard, thus ensuring unhindered transport without compromising the original strength. Perfect for E-groove and lower-grade cardboards, it promises reduced congestion and enhanced productivity.
- Achieve exceptional accuracy by using the leading edge of the cardboard as your reference point. This approach significantly mitigates errors due to cardboard length discrepancies. As the cardboard approaches the pulley, it seamlessly matches its speed, ensuring flawless handover unaffected by speed variations.
- With electric adjustments, the left and right stop gauges of the cardboard provide flexible control, allowing for synchronized or independent operations. The cardboard dragging frame's electric adjustments cater to varying widths, while the manually synced front baffle ensures reliability and simplicity in operation.
- Our electric control machine boasts secure unit opening and closing, complete with an alert system to prevent operator errors. The one-button positioning feature, friction clutch on the transmission shaft, and pneumatic interlocking device collectively ensure operator safety and machine integrity, while preventing misplacement and waste during production.
- The paper feeding roller's lower roller, crafted from top-grade seamless steel pipe, is precision-engineered and electroplated for enhanced cardboard friction. The two-layered rubber feed roller, featuring varying degrees of hardness, combines elasticity with exceptional wear resistance, facilitated by a quick-release structure for rapid and easy adjustments. Manual pressure adjustments are made effortless with the worm gear deceleration mechanism, complete with a dial for precise calibration.
Printing unit:
Printing plate roller
The printing plate roller is engineered with a diameter of < ¢524mm, accommodating a plate diameter of < ¢536mm. Crafted from premium-quality steel, it boasts a finely ground surface, hard chromium plating, and precision dynamic balance correction, ensuring seamless operation at high speeds. The shaft's horizontal and circumferential directions are engraved with reference lines, facilitating effortless plate hanging and alignment. Equipped with a ratchet-fixed plate winding shaft featuring a plate hanging groove, it allows rapid plate changes. Electric adjustment of the axial distance between the printing plate roller and left-right plate pulling displacement spans 6mm, offering an effective range of 12mm. This ensures precise plate alignment during operation or standstill. The innovative planetary gear system precisely governs the phase adjustments of the printing plate roller.360°circumferential adjustment, coupled with a 360° computerized motor control system, enables seamless adjustments whether the machine is operational or paused. A user-friendly touch screen displays adjustment data and executes automatic adjustments upon inputting dimensions. The automatic zeroing device further streamlines operations by positioning the printing plate roller optimally for plate hanging, significantly enhancing labor efficiency. The addition of a pedal switch allows smooth forward and reverse rotation of the printing plate cylinder, simplifying both plate changing and cleaning.
Impression roller
- Meticulously processed using high-quality seamless steel pipes, the impression roller is dynamically and statically balanced, ensuring stable operation. It undergoes quenching and tempering, coupled with hot charging and electroplating, for a durable and resilient finish.
- The gear system features a backlash-free adjustment mechanism, maintaining precise gear meshing and transmission accuracy. Manual micro-adjustment allows for fine-tuning of the gap between the printing plate roller and the impression roller, with a visible scale display. A 1:200 double-stage worm gear box facilitates precise positioning adjustments, with a range of 0-12mm.
Metal anilox roller
- The anilox roller cots incorporate an advanced cantilever structure for easy installation and maintenance, with optional scraper system installation. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, these rollers are crafted from high-quality steel using a specialized process, offering exceptional longevity, wear resistance, and corrosion resistance, alongside superior ink control. Mesh options range from 200 to 280 lines per inch, tailored to specific printing requirements.
- Pneumatically actuated, the anilox roller and printing plate roller engage in precise plate adjustments, automatically lifting the plate upon machine stoppage while activating electric ink uniformity to prevent ink drying. Individual inking delay times are configurable for each printing unit, aligned with paper feeding stop/start cycles. The anilox roller incorporates a one-way overrunning clutch, decoupling from the driving force for effortless and expedient ink mixing or cleaning.
- An optional ceramic net roller, available with an additional price, features a steel pipe surface coated with ceramic, followed by grinding and laser engraving. This process ensures uniform ink application across 200-400 lines per inch, customizable to specific needs.
Rubber roller
- Manufactured by "Silver Star Spring Breeze" in Jizhou, Hebei Province, the rubber roller cots are constructed from high-quality seamless steel tubes, refined through dynamic and static balancing. The exterior is clad in premium Ding Qing rubber, renowned for its wear and corrosion resistance, meticulously ground by a precision CNC grinder to guarantee optimal cot height and precision.
- Featuring a 1:200 double-stage worm gear system for fine clearance adjustments, the rubber roller ensures even ink distribution, locking securely by gravity post-adjustment. Post-cleaning, the rubber and anilox rollers are separated to prevent deformation and elasticity loss.
Scraper system
- Introducing a revolutionary advancement in ink management: our closed double scraper system is designed with cutting-edge chamber fluid dynamics and ink sealing, promising an exceptional ink delivery effect while conserving ink resources. The adjustable pneumatic cylinder, integrated with an automatic scraper abrasion compensation feature, ensures a perfect fit between the anilox roller and the scraper for optimal scraping performance. Inside the chamber, an anti-corrosion and anti-sticking coating effortlessly facilitates ink transfer and simplifies cleaning. Our all-encompassing installation design allows for seamless replacement of any outdated cots or single scraper systems. Truly hermetic in nature, this system is particularly ideal for units utilizing volatile solvents, significantly reducing solvent consumption and enhancing the working environment.
- Precision meets practicality with our innovative scraping system. The precise scraping angle and mechanical accuracy guarantee an unwavering scraping effect, even after replacing the scraper. Without halting operations, the compensatory sealing system can be finely tuned to maintain a completely sealed ink delivery system. The sealing block, adjustable to perfection, attaches directly to the engraved surface of the anilox roller without needing smooth or engraved bands on either end. Our closed chamber, designed for utmost convenience, disassembles and reassembles effortlessly, requiring no additional tools.
Ink Supply System
- Our ink supply system features a one-way diaphragm pneumatic pump that efficiently recaptures any accumulated moisture within the pump and pipes, enhanced by a filter and ink circulation system. For those opting for the scraper ink control system, a double-acting diaphragm pump is available. The system includes an automatic ink quantity sensing and detection feature, alongside an ink and wash anomaly alarm, complete with a warning and alarm bell for ultimate assurance.
- Experience unparalleled visibility and convenience with our transparent ink supply system. The high-positioned transparent ink storage cup provides a clear view of the ink supply status during production. Coupled with a circulating cleaning pipeline and ink roller, this system ensures effortless operation and cleaning, maintaining a stable ink supply throughout.
Phase Adjustment Mechanism
1. Our phase adjustment mechanism, governed by a frequency converter, enables 360-degree phase adjustments that are applicable in both operational and stationary states, providing unmatched versatility.
2. By harnessing the power of a frequency converter synchronized with a motor speed control system, the encoder and PLC programming system work in harmony to automatically adjust motor speeds based on set values, achieving phase adjustment precision within an impressive 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism is engineered to perfection; when separating the machine or adjusting the phase, this brake mechanism restricts machine rotation, preserving the original gear position with unparalleled precision.
- Each printing unit boasts positive and negative inching control of the main machine, simplifying operations such as plate erasing, plate hanging, and color registration, making them more efficient and less labor-intensive.
Slotting Unit
Touch Screen Operation Control
Our slotting department's electrical operations are mastered through a state-of-the-art touch screen control system linked to the PLC programming automation system. By entering product dimensions like "length * width * height" based on orders, the computer system efficiently organizes the order with a single button press, while manual fine-tuning of the slotting position caters to specific customer needs.
With a vibrant color man-machine interface, menu storage, and automatic shift distance compensation and correction, operations are simplified. The motor, controlled by a frequency converter, drives the transmission box from Taiwan Province Delta, allowing for rapid, stable, and precise lateral displacement of the cutter head. Synchronizing the adjustment of the four cutters simultaneously, thanks to the encoder and PLC control box, dramatically reduces cutter adjustment time and boosts work efficiency.
Our pre-pressing, line pressing, and slotting unit features a six-axis full computer-controlled slotting mechanism, promising unmatched precision and efficiency.
- The single-shaft double-knife slotted structure, complemented by an internal tooth design for box height, ensures the lubricating oil remains free from contamination. Equipped with an emergency stop device for safety, alongside positive and negative inching for the entire machine, the slotting unit is as convenient and flexible as it is safe.
- Discover the unrivaled precision of our grooving knife, boasting a standard thickness of 7mm crafted from high-grade alloy steel. Following meticulous heat treatment, it delivers exceptional hardness and toughness. With its sharp-edge double-blade trimming knife, precision is assured. Our shafts, constructed from premium 45# seamless steel tubes, are expertly ground and electroplated for smooth operation. The middle cutter's large displacement mechanism, alongside a robust trimming and cutting device, ensures adaptability in production. Experience seamless trimming and cost-efficiency with our elastic double-blade trimming knife.
- Immerse yourself in the stability and precision afforded by our cutting-edge linear guide rail technology. This ensures unparalleled accuracy in the slotting phase. Our ten-screw automatic adjustment system enables synchronous electric adjustment for the left and right lateral movement of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Enjoy precise control with both button and touch screen interfaces.
Pre-pressing wheel and line pressing wheel
- Our upper and lower shafts are forged from superior steel, then quenched, tempered, and electroplated with dynamic and static balance for resilience and durability. The innovative design with four groups of new line pressing wheels prevents crushing of the cardboard, ensuring smooth, tidy line pressing. Equipped with a comprehensive prepressing wheel set, the slotting part secures flawless lines after dual prepressing and pressing processes, resulting in a neat, crack-resistant box shape.
- Fine-tune the gap dial of the wire pressing wheel manually, with an adjustment range of 2-12mm. Our advanced backlash-free adjusting mechanism ensures that gear meshing remains unaffected during adjustments, maintaining remarkable transmission accuracy.
Slotted phase adjusting mechanism
- Our sophisticated planetary gear mechanism, combined with PLC and electric digital input, provides 360-degree adjustment for the slotting phase. This system allows for seamless adjustments, whether the equipment is operating or stationary.
Die-cutting unit
- Our knife plate roller is engineered with a robust outer diameter of < ¢486mm, inclusive of the knife template diameter < ¢536mm. Crafted from premium cast steel, it undergoes surface grinding and balance correction for enhanced stability, with uniform hole spacing and electroplated shafts.
- Featuring bolt holes of 10M with 100mm axial spacing and 18 equal radial parts, the die template supports die cutter heights of 25.4mm. With wooden templates designed for both three-layer (16mm) and five-layer (13mm) cardboard, our system accommodates diverse production needs.
Rubber roller (upper roller)
1. Our rubber pad roller features a diameter under ¢536mm, with the rubber pad diameter at 554mm. Enjoy the ease of quick-change rubber pads, renowned for their wear resistance and extended lifespan. Constructed from high-quality cast steel, subjected to quenching, tempering, and fine surface grinding, it ensures dynamic and static balance, thus enhancing operational stability.
2. The electrically adjustable gap between the knife die roller and rubber pad roller, coupled with a stable air-lock fixed adjusting mechanism, guarantees reliability. Our rubber roller's mechanical transverse movement (50mm) and speed difference compensation system ensure uniform wear, significantly extending the life of the Youli rubber pad.
Grinding repair mechanism
1. Experience rapid and efficient correction with our electric grinding rubber pad, designed to significantly enhance rubber pad longevity.
Phase adjusting device
1. Enjoy the convenience of electric digital 360-degree adjustments for the die-cutting phase, allowing modifications during both operation and halt.
Drive gear
- Our high-precision helical gear transmission, made from 20GrMnTi high-quality alloy steel, undergoes quenching, tempering, high-frequency quenching, and gear grinding. This guarantees smooth operation, low noise, and extended longevity with minimal wear, ensuring that printing register accuracy remains consistently reliable over time.
2. The innovative tensioning connecting sleeve enables a seamless keyless connection between the shaft and the gear, eliminating any gaps even when operating under high torque. This ensures incredibly convenient installation and maintenance. Experience unwavering long-term transmission accuracy with guaranteed printing registration, setting a new standard for reliability.
3. Our cutting-edge automatic spray lubrication system uses a gear oil pump, optimizing gear lubrication to ensure unparalleled transmission accuracy and extending service life. This advanced technology keeps your machinery running smoothly and efficiently, enhancing operational longevity.
Motor part
- The superior 'Dongli' frequency converter powers the main motor, delivering exceptionally smooth operation with minimal vibration and noise. Equipped with the renowned 'Taiwan Province Delta' frequency converter, it provides outstanding low-speed rated torque output, maintaining ultra-quiet and stable performance throughout its use.
- Our system features the Zhongxin fans for both adsorption and dust removal, complemented by the Zhejiang DH phase motor and the Taiwan Province Taibang ink homogenizing motor. These components come together to offer low noise levels and unwavering stable power, ensuring a quiet and efficient working environment.
Bearing part
1. The main bearings are premium-quality imported 'NSK' bearings, while additional bearings are sourced directly from renowned domestic manufacturers (Wahalo) as authorized agents. These bearings boast product accuracy levels of P6, P5, and P4, with vibration levels in the superior Z1 group or higher, ensuring peak performance and reliability.
Electrical components
1. Each unit boasts a cutting-edge independent electronic control system, ensuring utmost safety and reliability. The relays, indicator lights, buttons, and contactors originate from Zhejiang Zhengtai, renowned for their original electric appliance excellence. Coupled with Yadeke's pneumatic components, solenoid valves, and cylinders, the system offers matchless flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, a distinguished professional manufacturer renowned for its high quality corrugated cardboard carton machinery, proudly holds import and export rights. Our main offerings include: 3-layer/5-layer/7-layer corrugated board production lines, comprehensive cardboard production lines, advanced carton production lines, state-of-the-art intelligent digital printer machines, and automatic high definition high speed printing slotting die cutting machines, alongside intelligent automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, precise roller paper cutter machines, innovative cardboard flute laminating machines, efficient roller to roller film laminating machines, and versatile partition assembler machines. Our products are celebrated for their safety, stable quality, and exceptional performance. Awarded with over ten national patents, we are certified with the ISO9001 quality management system and CE EU certification. Our pre sales and after-sales support is both efficient and reliable, offering tailored services, expert remote video guidance, and overseas technical support for engineers, available 24/7 at your service.
Extending our reach worldwide, our products are exported to numerous countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, among many others. While I may not promise you the lowest price, I guarantee the utmost quality. I'd rather explain the cost once than apologize for quality forever! Our products maintain a definitive edge in the intense competition of the industry.
With a commitment to honest global trade, we are your most dependable partner in the world. Embark on a world-class journey with us, starting here.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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