Experience the pinnacle of efficiency and precision with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art machinery is designed to elevate your production process, offering unparalleled speed and accuracy for all your printing and die-cutting needs. Seamlessly integrated for maximum performance, it ensures that every carton box is crafted to perfection, meeting even the most demanding customization requirements with ease.
Detailed Photos
Product Description
Introducing the Advanced Carton Box Slotter Machine for Customization and Speed, a marvel of engineering excellence designed to transform your production line! This state-of-the-art equipment excels in executing multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, punching, and more-all in a single, seamless operation. The machine's leading-edge technology utilizes paper feeding through advanced adsorption methods. With precision control managed by a frequency converter and high-performance fan, it ensures seamless start and stop functions. A robust dust removal fan guarantees pristine cleanliness of the cardboard surface, while the PLC programming system, accessible via both main and side touch screens, provides an intuitive human-machine interface for effortless operation. No matter the task, be it paper feeding, processing, or discharging, this machine guarantees impeccable printing accuracy. Safety is paramount; therefore, the machine comes equipped with paper output monitoring for real-time observation and assurance during operation adjustments. Each component features cutting-edge systems: electric opening/closing, pneumatic locking, plate lifting, automatic ink mixing, and ink shortage alerts-ensuring flawless machine operation, vibrant printing, and precise color registration. Superior craftsmanship is evident in the dynamic and static balance treatment of transmission shafts and the specialized processing of gears. Carburized and ground to an overall hardness of HRC52-58 with grade 6 accuracy, these gears benefit from spray circulating lubrication, complete with a display window for continuous monitoring. The gear-to-shaft connection, secured by a keyless ring, promises unwavering reliability. The machine boasts unmatched automation, user-friendly operation, seamless maintenance, and outstanding production efficiency, all while delivering luxurious printing results that set new standards in the industry.
Product Parameters
Feeding Unit: Ingenious Design for Seamless Operation and Precision.
- Utilizing the cutting-edge technology from Taiwan Province, our paper feeding system incorporates leading edge technology with a robust bearing steel wheel shaft, ensuring unparalleled precision and reliability in handling.
- The control panel is an epitome of modernity, featuring a state-of-the-art 7-inch color touch screen. Through an intuitive man-machine interface, seamless communication is established across the paper feeding, printing, slotting, and die-cutting sections. This interface empowers users to monitor and control phase operations, machine speed, counting, and stopping functions. It offers intricate system settings such as speed adjustments for the adsorption and dust removal fans, alignment timing, as well as options for continuity and separation. The dual operating systems facilitate manual or electric controls, ensuring rapid adjustments for a user-friendly, safe, and efficient operation.
- The suction fan system revolutionizes paper feeding by allowing adjustable air volume tailored to the cardboard size. Powered by a frequency converter controllable motor, it significantly cuts down on energy consumption, leading to cost savings. Additionally, the dust removal fan, a potent frequency converter controllable motor, is equipped with multiple brushes that expertly eliminate surface impurities, thereby enhancing the quality of the print.
- Our leading edge paper feeding comes in two impeccable variants. The standard type (see Figure -1) caters to all corrugated shapes, offering robust system performance and high precision. It employs a vacuum negative pressure suction mode for high-speed, precise paper handling. For those seeking even more, the 'Soft pressing' high matching type (see Figure -2) offers an optional upgrade. It minimizes friction, safeguarding the corrugated integrity and enabling seamless cardboard transfer post-line contact. Ideal for E-groove or lower quality cardboards, it reduces transit congestion and optimizes production time efficiency.
- By using the cardboard's leading edge as a positional reference, the machine dramatically minimizes the impact of length errors. As the cardboard synergizes with the pulley, both maintain consistent speed, ensuring a flawless transition unaffected by any speed discrepancies.
- The cardboard's left and right gauges feature electric distance adjustments, allowing synchronized or independent control. The dragging frame boasts an electric front-back adjustment to accommodate varying cardboard widths, while the manual front baffle lifts in unison, promising a simple, reliable, and user-friendly experience.
- Unit Opening and Closing: Experience unparalleled safety and precision with our electric control system, equipped with a persistent alarm bell during operations. One-touch positioning, combined with a friction clutch on the transmission shaft, safeguards operators and the machinery from mishaps. The pneumatic interlocking device ensures robust, precise locking, preventing damage to other components. The unit's split transmission shaft comes with an overload protection mechanism, while the gears' consistent meshing after separation and regrouping ensures uninterrupted production, preventing waste due to misaligned printing.
- The lower roller of our paper feeding roller is crafted from high-quality seamless steel, finely polished and electroplated to elevate cardboard friction. The dual-layer rubber feed roller and cots, with an inner layer of 28 degrees for elasticity and an outer layer of 45 degrees for durability, enhance wear resistance. The quick-release structure further simplifies handling, while the innovative two-stage worm gear deceleration mechanism allows for manual adjustments, with a dial indicating precise adjustment values.
Printing Unit: Engineered for Perfection and Superior Print Quality.
Printing Plate Roller: The Core of Precision Printing and Seamless Operations.
The diameter of the printing plate roller is < ¢524mm (including the plate diameter < ¢536mm). Crafted from premium steel, its surface undergoes exquisite fine grinding and hard chromium plating, ensuring dynamic balance correction for smooth, high-speed printing. The shaft's horizontal and circumferential directions are engraved with reference lines for easy plate hanging and alignment. A ratchet-fixed plate winding shaft with a plate hanging groove allows for swift plate changes. With an axial distance of 6mm between the printing plate roller and the lateral plate pulling displacement, precise electrical adjustments can be made, offering an effective adjustment range of 12mm, permitting on-the-go or stationary plate correction. The innovative planetary gear system regulates the360°degree circumferential adjustments, while the 360° degree computer system manages the motor operations for seamless adjustments, whether during operation or halt. The touch screen showcases the adjustment metrics and automates settings post input. Featuring an automatic zeroing device, the system conveniently locates the plate hanging position at the touch of a button, significantly boosting labor efficiency. The installation of a pedal switch facilitates forward and backward rotation of the printing plate cylinder, streamlining plate changing and cleaning processes.
Impression roller
- Engineered from high-quality seamless steel pipes, the impression roller boasts fine processing with dynamic and static balance correction for stable performance. Undergoing a series of treatments such as quenching, tempering, and hot charging, its surface is finely ground and electroplated to perfection.
- The gear system incorporates a backlash-free adjustment mechanism that maintains gear meshing integrity during adjustments, ensuring precise transmission accuracy. Manual micro-adjustments of the gap between the printing plate roller and impression roller are supported by a clear scale display. A 1:200 double-stage worm gear box facilitates precise positioning adjustments with a distance range of 0-12mm.
Metal anilox roller
- Employing a sophisticated cantilever structure, the anilox roller cots allow for effortless installation and maintenance, with the option to add a scraper system later. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, the roller is crafted from high-quality steel using specialized techniques, offering durability, wear and corrosion resistance, and excellent ink control. Available in mesh numbers: 200, 220, 250, 280 lines/inch, selectable based on printing needs.
- The anilox and printing plate rollers feature a pneumatic pressing action for touch plate adjustments, automatically lifting the plate upon machine stoppage, with automatic electric ink activation to prevent drying. Each unit's inking delay time is individually adjustable in sync with paper feeding. The anilox roller includes a one-way overrunning clutch for hassle-free mixing or ink washing by disengaging from the driving force.
- Offering an optional ceramic net roller (additional cost applies), the surface of the steel pipe is ceramic-coated and finely ground with laser engraving, capable of uniform inking with 200-400 lines/inch, available as per requirements.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, the rubber roller cots are made from high-quality seamless steel tubes, refined through dynamic and static balance processes. The outer surface features premium Ding Qing rubber, renowned for its wear and corrosion resistance, precisely ground and formed via CNC grinders to ensure peak height and accuracy.
- Utilizing a 1:200 double-stage worm gear for fine clearance adjustments, this mechanism ensures even ink application and locks into place post-adjustment. The rubber and anilox rollers separate after cleaning to prevent rubber deformation and maintain elasticity.
Scraper system
- Experience a revolution in ink management with our Advanced Carton Box Slotter Machine's cutting-edge closed double scraper system! Utilizing innovative chamber fluid dynamics, it ensures exceptional ink delivery while minimizing waste. The pneumatic cylinder allows for precise adjustments, automatically compensating for scraper wear, ensuring an ideal fit with the anilox roller. This results in impeccable scraping quality. Meanwhile, the anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning, making maintenance a breeze. Its all-encompassing design replaces obsolete cots or single scraper systems effortlessly and is perfectly suited for volatile solvent units, improving your workspace and conserving resources.
- Our slotter machine boasts precision in every stroke with its accurate scraping angle and unmatched mechanical precision. Replace scrapers without worry as the system maintains optimal positioning for flawless performance. The sealing system is highly adaptable, allowing in-operation adjustments for a completely sealed ink delivery system. The innovative sealing block attaches directly to the anilox roller's engraved surface, eliminating the need for separate smooth bands. With a closed chamber easily assembled and disassembled, this system requires no auxiliary tools, streamlining your workflow.
Optimized Ink Supply System
- Our ink pump leads the industry with its one-way diaphragm type pneumatic mechanism, featuring a filter and circulation system that efficiently manages accumulated water in the pump and pipes. Optional double-acting diaphragm pump enhances the scraper ink control system. Experience peace of mind with the automatic ink quantity detection system, complete with an abnormal ink and wash alarm, including a warning system and alarm bell to ensure continuous operation.
- Observe ink levels effortlessly with our transparent ink supply pipe and high-hanging transparent ink storage cup, providing clear visibility into production ink status. The system's circulating cleaning pipeline and ink roller offer straightforward operation and maintenance, ensuring a smooth and stable ink supply for consistent print quality.
Sophisticated Phase Adjustment Mechanism
1. The printing plate roller phase control is state-of-the-art, utilizing a frequency converter for seamless 360-degree phase adjustments even while in operation, granting unmatched flexibility and precision.
2. Our system employs a frequency converter to regulate motor speed, with the encoder working in tandem with a PLC programming system. This sophisticated setup allows for motor speed adjustments based on precise values, maintaining phase adjustment accuracy within a tight 0.2mm margin.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism excels by stabilizing the machine during separation or phase adjustments, locking the rotation and securing the gear position to its exact point, ensuring consistent and reliable operation.
- Each unit of our printer is equipped with the intuitive positive and negative inching control, facilitating effortless operations for plate erasing, hanging, and accurate color registration, significantly reducing labor and enhancing efficiency.
Precision Slotting Unit
Touchscreen Operation Control
The slotting department is engineered for seamless automation with a touchscreen that interfaces with a PLC programming system. Input orders with dimensions "length * width * height" and watch as the system autonomously arranges them with a single button. Enjoy the flexibility to fine-tune slotting positions to meet exact customer requirements.
Embrace high-tech interaction with our color man-machine interface, featuring menu storage and automatic shift distance compensation and correction. The motor transmission box, controlled by a Taiwan Province Delta frequency converter, ensures rapid, stable, and precise cutter movement. With synchronized adjustments of all four high-profile cutter heads, save significant adjustment time and boost work efficiency.
Pre-pressing, line pressing, and slotting are accomplished with our six-axis, fully computer-controlled slotting part, delivering unparalleled precision.
- Our machine features a single-shaft double-knife slotted structure with an internal tooth design to prevent lubricating oil from contaminating your cartons. The slotting unit includes an emergency stop for safety and provides complete machine inching control, offering unmatched convenience and flexibility.
- Discover the unparalleled craftsmanship of our Advanced Carton Box Slotter Machine, featuring a grooving knife with a standard thickness of 7mm, meticulously crafted from premium alloy steel. This knife undergoes a specialized heat treatment to achieve exceptional hardness and toughness. The double-blade trimming knife boasts a razor-sharp edge, ensuring high precision. Our machine is equipped with a shaft made from top-grade 45# seamless steel tube, finished with surface grinding and electroplating for smooth, seamless movement. The large displacement mechanism of the middle cutter, along with trimming and cutting devices, showcases robust production adaptability. Experience cost-saving, smooth trimming with our elastic double-blade trimming knife.
- Embrace the future of precision and stability with our cutting-edge linear guide rail technology. Our slotting phase maintains remarkable accuracy, courtesy of the ten-screw automatic adjustment system. The synchronous electric adjustment of the pre-pressing wheel's lateral movement, line pressing wheel, and slotting cutter seat is controlled with pinpoint accuracy via an intuitive button and touch screen interface.
Pre-pressing wheel and line pressing wheel
- Our machine's upper and lower shafts are forged from high-quality steel that is expertly quenched, tempered, and electroplated, achieving dynamic and static balance. With four groups of innovative line pressing wheels, your cardboard is safeguarded against crushing, and the line pressing process remains flawlessly smooth and tidy. The slotting part boasts a dedicated set of pre-pressing wheels. After dual pre-pressing and line pressing, expect superior line shape, minimized cracking, and perfectly regular boxes.
- Effortlessly adjust the wire pressing wheel gap with our manual dial, offering a versatile range from 2-12mm. Our gear features a backlash-free adjusting mechanism, ensuring seamless gear meshing during adjustment and maintaining impeccable transmission accuracy.
Slotted phase adjusting mechanism
- Harness the power of a sophisticated planetary gear mechanism with our machine's slotting phase, which employs a PLC and electric digital input for 360-degree adjustment, effortlessly adaptable whether the equipment is running or stopped.
Die-cutting unit
- Crafted from high-quality cast steel, our knife plate roller boasts an outer diameter of < ¢486mm (including the diameter of the knife template < ¢536mm). Its surface undergoes precision grinding and balance correction, with uniform hole separation to enhance operational stability, complemented by shaft electroplating.
- Our die template features meticulously designed bolt holes (10M) with an axial spacing of 100mm, and radial circumference divided into 18 equal parts. The die cutter stands at a height of 25.4mm, and the wooden template measures 16mm thick for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller, with a diameter of less than ¢536mm and a rubber pad diameter of 554mm, features a quick-change mechanism for the pad, offering remarkable wear resistance and extended service life. Constructed from high-quality cast steel, it undergoes quenching and tempering, supplemented by dynamic and static balance, and surface fine grinding, enhancing running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller. Our air-lock fixed adjusting mechanism guarantees stability and reliability. The rubber roller's mechanical transverse traveling device (50mm) and speed difference compensation system ensure uniform wear and extended service life for the Youli rubber pad, with each knife engaged in diverse positions.
Grinding repair mechanism
1, Experience swift and efficient correction with our electric grinding rubber pad, significantly enhancing the rubber pad's service life.
Phase adjusting device
1. Our advanced die-cutting phase adjusts using electric digital 360 technology, allowing adjustments while the equipment operates or pauses, ensuring seamless operation.
Drive gear
- Enjoy the flawless performance of our high-precision helical gear transmission. Our transmission gear, crafted from 20GrMnTi high-quality alloy steel, undergoes quenching and tempering, high-frequency quenching, and gear grinding. This results in smooth operation with minimal noise, hardness of HRC58-62, and long-lasting durability with minimal wear, ensuring consistent printing register accuracy over time.
2. Revel in the seamless excellence of our tensioning connecting sleeve, which ensures a keyless and gapless connection between the shaft and gear. Experience the power of high torque without the hassle, as installation and maintenance become a breeze. Our precision engineering guarantees unmatched long-term transmission accuracy and flawless printing registration.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication mechanism powered by a robust gear oil pump. This cutting-edge system not only extends the service life but also ensures unparalleled transmission accuracy, delivering consistent and reliable performance every time.
Motor part
- Discover the smooth and tranquil operation of our main motor, expertly controlled by the renowned 'Dongli' frequency converter. With minimal vibration and noise, this motor ensures a serene working environment. The esteemed 'Taiwan Province Delta' frequency converter offers low-speed rated torque output, promising ultra-quiet and stable performance. Elevate your production with this whisper-quiet powerhouse.
- Experience the perfect harmony of power and silence with our Zhongxin adsorption and dust removal fans. Coupled with the precision-engineered Zhejiang DH phase motor and Taiwan Province Taibang ink homogenizing motor, our system delivers low noise and unwavering stability, ensuring an efficient and peaceful production atmosphere.
Bearing part
1. Our machine's main bearings are sourced from the illustrious 'NSK', ensuring top-tier quality and performance. Complemented by bearings from esteemed domestic manufacturers like Wahalo, our components boast product accuracy ratings of P6, P5, and P4, with a superior vibration level of Z1 group or higher, guaranteeing exceptional reliability.
Electrical components
1. Each unit is fortified with an independent electronic control unit, prioritizing safety and reliability. Featuring premier components such as relays, indicator lights, buttons, and contactors crafted by Zhejiang Zhengtai, along with pneumatic components from Yadeke, our system offers flexibility, stability, and long-lasting durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery is a leading, professional enterprise dedicated to the innovation and manufacture of high-quality corrugated cardboard carton machines, boasting the rights to import and export. Our flagship offerings include the 3-layer, 5-layer, and 7-layer corrugated board production lines, as well as advanced cardboard and carton production lines. We also excel in intelligent digital printer machines and the highly efficient, automatic high-speed printing slotting die-cutting machines. definition high speed printing slotting die-cutting machine, intelligent automatic high speed folder gluer machines, stitcher machines, and innovative gluer and stitcher combo machines. We also provide roller paper cutter machines, top-tier cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Our products are renowned for their safety, stability, and superior performance, having been awarded over ten national patents and proudly bearing the ISO9001 quality management system certification as well as the esteemed CE EU certification. Our pre-sales and after-sales services are second to none, offering efficient and reliable solutions, including tailored services and professional remote video guidance. our dedicated team provides unwavering technical support for engineers overseas, ensuring we are at your service 24/7.
With a global perspective, our products are successfully exported to prestigious markets such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many other countries worldwide. We promise the highest quality over the lowest price. Our commitment is to value, and we believe in explaining the price once rather than apologizing for quality eternally. This dedication gives us an absolute edge in this highly competitive industry.
In global trade, integrity leads. By choosing us, you select the most dependable partner worldwide. Experience unparalleled excellence, setting sail from here to a world of opportunities.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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