Durable Automatic Lead Edge Feeder Printer Machine for Carton Boxes

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Introducing our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, a marvel of modern engineering designed to elevate your carton box production to unparalleled levels. This sophisticated machine seamlessly integrates precision, efficiency, and reliability to provide you with a superior printing and cutting solution. Experience the perfect synergy of advanced technology and user-friendly operation, ensuring your business stays ahead in the competitive market.

Detailed Photos

 

Product Description

 

Introducing the Durable Automatic Lead Edge Feeder Printer Machine for Carton Boxes, a marvel of modern engineering designed to revolutionize your printing process. This state-of-the-art equipment effortlessly performs a plethora of functions, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in one seamless operation. The innovative leading-edge feeding system utilizes advanced adsorption techniques for precision paper handling, while the powerhouse of efficiency, the main machine's frequency converter and fan, expertly manage the start and stop functions. Enhancing the cleanliness of cardboard surfaces, a high-power dust removal fan ensures impeccable results. The user-friendly PLC programming system, accessible through both main and side touch screens, provides a sophisticated human-machine interface empowering you to control every aspect of the machine's performance with ease. From paper feeding to operational commands and paper discharging, the machine guarantees unparalleled printing accuracy. For added safety and convenience, the main machine's front is equipped with paper output monitoring, allowing constant vigilance over the paper output department during operation, ensuring the utmost protection for operators. Each component is seamlessly integrated with an electric opening and closing system, a pneumatic locking mechanism, a pneumatic plate lifting system, and an advanced automatic ink mixing system, including an ink shortage alarm to maintain flawless operation. The precision-crafted transmission shafts undergo dynamic and static balancing, and gears are manufactured with cutting-edge technology, carburized, and ground to achieve an exceptional hardness of HRC52-58 with grade 6 accuracy. These gears, with their innovative spray circulating lubrication system, come with a transparent circulating oil display window for real-time monitoring. Secured by a keyless connection ring, the bond between gear and transmission shaft is robust and reliable, ensuring the machine delivers high automation, ease of use and maintenance, accurate color registration, exquisite printing patterns, and unmatched production efficiency.

Product Parameters

 

Feeding unit:

1. Incorporating cutting-edge Taiwan Province technology, our paper feeding system utilizes exceptional leading edge paper feeding techniques. The choice material for the paper feeding wheel shaft is robust bearing steel, ensuring long-lasting durability and optimal performance.
2. Our sophisticated control panel features an intuitive 7-inch color touch screen with a user-friendly man-machine interface. This advanced system seamlessly integrates communication operations across the entire unit, including the paper feeding section, printing section, slotting section, and die cutting section. Effortlessly manage and display current phase operations, monitor machine speed, and adjust settings such as plate lifting delay, fan speeds, and alignment time. Dual operating systems-man-machine dialogue and manual electric control-offer quick, secure, and straightforward adjustments.
3. Elevate your paper feeding efficiency with our adjustable suction fan. The air volume can be tailored to the size of your cardboard, thanks to a frequency converter controllable motor that minimizes power consumption while cutting costs. Our dust removal fan features a formidable frequency converter motor and multiple dust removal brushes, ensuring a pristine cardboard surface and superior printing quality.
4. Our leading edge paper feeding offers two distinctive types: the Standard Type (see Figure -1) excels with various corrugated shapes, providing stable system performance and precision. The Vacuum Negative Pressure Suction Mode guarantees accuracy at high speeds. Opt for the 'Soft Pressing' High Matching Type (see Figure -2) to minimize friction between cardboard and tabletop, preserving corrugated strength and ensuring smooth transmission. It's a perfect choice for handling corrugated paper, including E-groove (thin) horizontal, curved, and lower quality cardboard, reducing congestion and saving production time.
5. Positioning at the leading edge of the cardboard, this system significantly reduces the impact of length errors. As the cardboard reaches the pulley, synchronized speeds ensure accuracy in handover, undisturbed by speed differences.
6. Our cardboard management system uses an electric adjustment for the left and right stop gauges, allowing synchronized division or independent control. The cardboard dragging frame offers electric front-back adjustments to accommodate varying widths. The front baffle, manually and synchronously lifted, assures reliability and ease of operation.
7. Experience seamless unit opening and closing with electric control, enhanced by an alarm bell for safety. The system provides one-button positioning, and friction clutch transmission shafts ensure operator safety and machine integrity. The pneumatic interlocking device guarantees precise locking, maintaining gear meshing position for uninterrupted production and preventing misplacement wastage.
8. The lower roller of our paper feeding unit boasts high-quality seamless steel pipe construction, finely ground, pressed, and electroplated to boost friction. Rubber feed rollers feature a two-layer coating for elasticity and wear resistance. With a convenient quick-release structure and a manual two-stage worm gear deceleration adjustment mechanism, adjusting the pressure is both swift and precise.
   Printing unit:
   Printing plate roller
   The diameter of the printing plate roller is meticulously crafted to be less than ¢524mm (including the plate diameter < ¢536mm). Forged from premium-grade steel, its surface undergoes precision grinding, hard chromium plating, and dynamic balance correction, ensuring it operates with unparalleled smoothness for high-speed printing excellence. The roller's shaft is ingeniously marked with horizontal and circumferential reference lines, simplifying plate hanging and alignment. A ratchet-fixed plate winding shaft featuring a plate hanging groove facilitates swift plate changes. The axial distance allows for an electronically-adjustable shift of 6mm to the left and right, with a comprehensive adjustment range of 12mm, enabling on-the-go or stopped corrections to the printing plate. The printing plate roller phase's planetary gear is expertly managed by a360°degree adjustment system, flawlessly governing the circumference, while the 360° degree computer precisely controls motor adjustments, effortlessly operable during both active operations and halts. With an intuitive touch screen, the machine automatically displays adjustment values and executes modifications post-size input. A state-of-the-art automatic zeroing device for the printing plate roller, complemented by a designated plate hanging position, allows a simple button press to align the equipment for optimal plate hanging convenience, thereby enhancing labor productivity. The installation of a pedal switch empowers the forward and backward rotation of the printing plate cylinder, significantly easing the processes of plate changing and wiping.

Impression roller

1. Crafted with high-quality seamless steel pipe, these rollers undergo dynamic and static balance correction to ensure stable and reliable operation. The process includes quenching, tempering, hot charging, dynamic and static balancing, followed by fine grinding and electroplating for a flawless finish.
2. The gear system boasts a backlash-free adjustment mechanism, maintaining impeccable gear meshing during adjustments and ensuring precise transmission accuracy. Manual micro-adjustment is provided for the gap between the printing plate roller and the impression roller, visible through a scale display. Employing a 1:200 double-stage worm gear box, positioning adjustments can be made seamlessly over a distance ranging from 0 to 12mm.

Metal anilox roller

1. Anilox roller cots feature an advanced cantilever structure, facilitating effortless installation and maintenance. Future integration of a scraper system is possible. Produced by 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using specialized high-quality steel technology, offering extended service life, superior wear and corrosion resistance, and exceptional ink control. Available in honeycomb mesh sizes of 200, 220, 250, and 280 lines/inch, tailored to your printing needs.
2. The anilox roller and printing plate roller engage in touch plate adjustment through pneumatic pressing actions, automatically lifting the plate post-operation while activating electric uniform inking to avert ink drying. Each printing unit features independently set inking delay times in sync with paper feeding stop/start. The anilox roller's one-way overrunning clutch detaches from the driving force, streamlining the processes for ink mixing or washing with remarkable speed and convenience.
3. An optional ceramic net roller, available with an additional price, features a surface enveloped in ceramic. Post meticulous grinding and laser engraving, the dots achieve uniform inking, available in 200-400 lines/inch variations.

Rubber roller

1. Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these roller cots are fashioned from premium seamless steel tubes, refined through dynamic and static balance treatments. The outer layer is fabricated from top-grade Ding Qing rubber, renowned for its wear and corrosion resistance, then precision-ground and CNC-molded to guarantee optimal cots' height and accuracy.
2. Utilizing a 1:200 double-stage worm gear, the clearance is finely adjusted for even ink application. Post-adjustment, the system self-locks via gravity, and the rubber roller separates from the anilox roller during cleaning to preserve rubber integrity and elasticity.

Scraper system

1. Step into the future of printing with the innovative chamber fluid dynamics and ink sealing design of our closed double scraper system. Experience unparalleled ink delivery efficiency while conserving more ink. The pneumatic cylinder, expertly adjusted and locked, automatically compensates scraper abrasion for a flawlessly fitted anilox roller and scraper, ensuring optimal scraping performance. Our anti-corrosion and anti-sticking inner chamber coating simplifies ink transfer and cleaning, making maintenance a breeze. With comprehensive installation compatibility, this system seamlessly replaces aged cots or single scraper systems. Fully enclosed for superior safety, it is tailor-made for managing volatile solvent units, reducing solvent usage, and elevating your working environment.
2. Embark on a journey of precision with our state-of-the-art scraping system, offering accurate angles and mechanical finesse. Post scraper replacement, maintain a constant position to achieve optimal scraping results. Enjoy a sealing system with convenient compensation adjustments, eliminating downtime for a completely sealed ink delivery. The adjustable sealing block fits snugly against the anilox roller's engraved surface, eliminating the need for smooth end bands. Experience hassle-free assembly and disassembly of the closed chamber, no auxiliary tools required.

Advanced Ink Supply System

1. Harness the power of innovation with our one-way diaphragm pneumatic ink pump, designed to efficiently recover accumulated water via a filter and ink circulation system. For those opting for the scraper ink control system, a double-acting diaphragm pump is included. The system's automatic sensing and ink quantity detection, coupled with wash abnormal alarms, including warning signals and alarm bells, ensure uncompromised operability.
2. Experience transparency at its finest with our clear ink supply pipe and high-mounted ink storage cup, offering intuitive production monitoring. Our circulating cleaning pipeline and ink roller simplify operational cleaning, ensuring a stable, consistent ink supply.

Precision Phase Adjustment Mechanism
1. Experience seamless control with our frequency converter-regulated printing plate roller phase adjustment, offering 360-degree flexibility during both operation and halt states.
2. Our frequency converter expertly manages motor speed, working harmoniously with the encoder and PLC programming system. Motor speed adjusts automatically to fine-tune precision within an impressive 0.2mm range, based on set parameters.
Innovative Pneumatic Interlocking Brake Positioning Device

1. Our cutting-edge cylinder brake mechanism secures the machine's rotation during separation or phase adjustments, preserving the original gear position with pinpoint accuracy.
2. Each printing unit is thoughtfully equipped with main machine positive and negative inching control, simplifying tasks such as plate erasing, hanging, and color registration, making operations more efficient and less labor-intensive.

Advanced Slotting Unit
Intuitive Touch Screen Operation Control
The slotting department's electrical operations are effortlessly managed through a touch screen interface, integrating with the PLC programming automation system. Enter paper product dimensions like "length * width * height" per order, and watch the computer system swiftly arrange and position with a single button. Fine-tune the slotting position manually to meet precise customer specifications.

Our vibrant color man-machine interface, with menu storage and automatic compensation, ensures seamless shift distance correction. Taiwan Province Delta's frequency converter directs the motor transmission box, adjusting motor speed for swift, stable, and precise lateral cutter head displacement. With encoder and PLC box coordination, high-profile cutter adjustments and four synchronized cutter distance settings drastically cut down adjustment times, boosting efficiency.

Revolutionize your process with our fully computer-controlled pre-pressing, line pressing, and slotting six-axis slotting part.

1. Benefit from our single-shaft double-knife slotted structure, featuring an internal tooth design for the box height to keep lubricating oil away from cartons. Safety is paramount with our emergency stop device, while the whole machine's positive and negative inching ensures convenient and flexible operation.
2. The grooving knife boasts a standard thickness of 7mm, crafted from superior alloy steel, which undergoes a precise heat treatment for exceptional hardness and toughness, ensuring longevity and resilience. The double-blade trimming knife features a razor-sharp cutting edge with high precision. The shaft is constructed using premium-grade 45# seamless steel tube, meticulously ground and electroplated for smooth, effortless movement. The middle cutter's large displacement mechanism, along with the robust trimming and cutting devices, offers impressive production adaptability. Additionally, the elastic double-blade trimming knife guarantees smooth trimmings while saving on costs.
3. Our state-of-the-art linear guide rail technology delivers unparalleled stability and accuracy, maintaining impeccable slotting phase precision. Experience seamless automation with the ten-screw automatic adjustment system, allowing synchronous electric adjustment for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This advanced setup enables precise control through an intuitive button and touch screen interface.

Pre-pressing wheel and line pressing wheel

1. Crafted from top-tier steel, the upper and lower shafts undergo quenching, tempering, and electroplating, ensuring dynamic-static balance. Featuring four innovative line pressing wheels, this setup effectively prevents cardboard crushing, delivering smooth and orderly line pressing. The slotting unit includes a set of prepressing wheels, ensuring superior line shaping after two stages of prepressing and pressing, minimizing cracks, and maintaining box regularity.
2. The wire pressing wheel gap is manually adjustable, ranging from 2-12mm. Our sophisticated backlash-free adjusting mechanism prevents gear meshing interference during adjustments, guaranteeing precise transmission accuracy.

Slotted phase adjusting mechanism

1. Our cutting-edge planetary gear mechanism employs a PLC and electric digital input system for 360-degree slotting phase adjustment. Adjustments are possible whether the equipment is running or at a standstill, offering unmatched flexibility.

Die-cutting unit

1. The knife plate roller features an outer diameter of < ¢486mm (with a knife template diameter of < ¢536mm). Fabricated from high-quality cast steel, it boasts a finely ground surface, precision balance correction, evenly spaced holes, enhanced operation stability, and shaft electroplating.
2. The die template bolt holes are sized at 10M, with an axial spacing of 100mm and radial circumference divided into 18 equal parts. The die cutter stands at a height of 25.4mm, with wooden template thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard.

Rubber roller (upper roller)
1. The rubber pad roller diameter is less than ¢536mm, with the rubber pad measuring 554mm. Our quick-change rubber pad offers remarkable wear resistance and longevity. Constructed from high-quality cast steel, it undergoes quenching and tempering, dynamic-static balance, and fine surface grinding for optimal running stability.
2. The gap between the knife die roller and the rubber pad roller is electronically adjustable, utilizing a stable and reliable air-lock fixed adjusting mechanism. The rubber roller's mechanical transverse 50mm traveling device, along with a speed difference compensation system, ensures uniform wear across each knife in varying positions, significantly extending the life of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding rubber pad system provides fast, efficient correction, significantly enhancing the rubber pad's service life.
Phase adjusting device
1. Our die-cutting phase is adjusted through an electric digital 360 system, allowing for adjustments both during equipment operation and downtime.
Drive gear

1. Our drive gear features high-precision helical gear transmission. Crafted from 20GrMnTi high-quality alloy steel, it undergoes quenching, tempering, high-frequency quenching, and gear grinding. This ensures smooth, low-noise operation, with hardness levels of HRC58-62. The gear boasts a long service life with minimal wear, maintaining printing register accuracy over extended periods.

2. Experience seamless precision with our innovative tensioning connecting sleeve keyless connection, linking the shaft and gear flawlessly. This advanced design eliminates any gaps during high-torque operations, ensuring ease of installation and maintenance. Revel in long-term, high transmission accuracy and impeccable printing registration every time.
3. Our cutting-edge automatic spray lubrication system, featuring a gear oil pump, guarantees impeccable gear lubrication. This ensures superior transmission accuracy and significantly extends the service life of your machinery.
Motor part

1. The heart of our machine, the main motor, thrives on the precision of the "Dongli" frequency converter, delivering smooth operations with minimal vibration and noise. It's complemented by the "Taiwan Province Delta" frequency converter, offering consistent low-speed rated torque output for ultra-quiet and stable performance.
2. Our machine's exceptional performance is further enhanced by Zhongxin fans for adsorption and dust removal. The phase motor hails from Zhejiang DH, and the ink homogenizing motor from Taiwan Province's Taibang, all renowned for their low noise and stable power characteristics.

Bearing part
1. We integrate only the best, with the primary bearings sourced from imported "NSK" bearings. Additional bearings are procured directly from esteemed domestic names like Wahalo as agents. These components boast exceptional precision, with product accuracy rated at P6 P5 P4 and vibration levels reaching Z1 group or higher.
Electrical components
1. Each unit is equipped with a dedicated electronic control unit, promising unmatched safety and reliability. Our selection of electrical components includes relays, indicator lights, buttons, and contactors from the esteemed Zhejiang Zhengtai. The solenoid valve and cylinder are crafted from Yadeke's pneumatic components, celebrated for their flexibility, stability, and durability.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery: A Leading Manufacturer of Excellence Renowned for crafting top-tier corrugated cardboard carton machines, Zhanzhuo Machinery proudly holds import and export rights. Our signature products include 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printer machines, and automatic high-performance solutions. definition, high-quality speed printing, slotting, and die-cutting machines that set new standards of precision and efficiency. Our range extends to intelligent automatic high-speed folder gluer machines, stitcher and gluer combinations, roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, and partition assembler machines. Safety, stability, and superior performance define our products, boasting over ten national patents and certifications under ISO9001 and CE EU standards. Our pre- sales and after-sales services are designed to be efficient and reliable, offering tailored solutions and professional remote video guidance. verseas technical support is available round-the-clock, ensuring expert assistance whenever needed.
With a global outlook, our products proudly reach markets in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries around the globe. While we may not promise the lowest price, we steadfastly guarantee unmatched quality. We prefer explaining the investment once rather than apologizing for compromised standards indefinitely. In a competitive industry landscape, our products hold a distinct advantage.
Engaging in global trade with a foundation of honesty, we are the partner you can trust. Opt for us to experience reliability on a global scale. Embark on a world-class journey, starting right here.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.