Experience the pinnacle of innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This cutting-edge machinery is engineered for precision and efficiency, delivering unparalleled speed and accuracy in processing your carton box printing needs. Its advanced features ensure seamless operations, making it the ultimate choice for businesses seeking to elevate their production capabilities. Transform your printing processes with our high-performance solution, engineered to meet the highest standards of excellence.
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Product Description
Unleash the pinnacle of precision and efficiency with our state-of-the-art Efficient Corrugated Machinery for Customizable Carton Box Printing. This powerhouse of innovation seamlessly executes a myriad of tasks such as multi-color printing, line pressing, slotting, trimming, corner cutting, die-cutting, and punching in a single, streamlined process. Designed with a leading-edge paper feeding system powered by advanced adsorption technology, it ensures flawless operation. The main machine and fan utilize a cutting-edge frequency converter to masterfully control start and stop functions, while a high-power dust removal fan ensures pristine cleanliness of the cardboard surface. Our sophisticated, humanized interface, governed by a PLC programming system, integrates both a primary and side touch screen, granting full control over every aspect of operation with unparalleled accuracy, from paper feeding to seamless operation and discharge. Equipped with a front-end paper output monitoring tool, operators can vigilantly oversee output at all times, enhancing safety during the start and adjustment phases. Every facet of the machinery boasts high-tech enhancements: an electric opening and closing system, a pneumatic locking mechanism, a pneumatic plate lifting system, an automatic ink mixing and monitoring solution, and an ink shortage alarm system-each working in harmony to guarantee seamless operation and exquisite, precision-driven results. Our meticulously crafted transmission shafts have been subjected to dynamic and static balance treatments; coupled with specially processed gears that are carburized, ground to perfection, and achieve an unmatched hardness of HRC52-58 with grade 6 precision. They benefit from spray circulating lubrication, with an easily viewable circulating oil display window to keep track of oil distribution. Experience a robust and secure connection between gears and transmission shafts using a keyless connection ring, ensuring steadfast reliability. This machine epitomizes a high degree of automation, convenience, and ease of maintenance, delivering strikingly vivid color registration, intricate and beautiful printing patterns, and unrivaled production efficiency. Elevate your printing capabilities with machinery engineered for excellence.
Product Parameters
Feeding unit:
- Our cutting-edge paper feeding system incorporates the latest advancements from Taiwan Province, featuring leading-edge paper feeding technology. The wheel shaft is crafted from premium bearing steel for exceptional durability and performance.
- Experience seamless operation with our intuitive 7-inch color touch screen control panel, offering a user-friendly man-machine interface. This sophisticated system facilitates effortless communication across the paper feeding, printing, slotting, and die-cutting sections. Monitor and adjust critical parameters such as machine speed, phase operations, and counting with ease. Benefit from advanced features like automatic plate lifting delay, fine-tuning of the suction and dust removal fans, alignment settings, and dual operating systems-manual and automated-for quick, safe, and straightforward adjustments.
- Optimize your paper feeding process with our adjustable suction fan, tailored to the specific size of each cardboard piece. Powered by a frequency converter-controlled motor, it maximizes efficiency while minimizing energy consumption. Our robust dust removal system features a powerful motor and multiple brushes to eradicate impurities from the cardboard surface, ensuring superior printing quality every time.
- Our leading-edge paper feeding system offers two sophisticated modes: the Standard Type, ideal for a variety of corrugated shapes, assures stability and precision; and the 'Soft Pressing' High Matching Type, which minimizes friction and preserves the structural integrity of corrugated shapes. Both modes are engineered to reduce material waste and enhance efficiency, accommodating E-groove and other challenging cardboard types effortlessly. Choose the mode that best suits your operational needs and achieve optimum results.
- By using the leading edge of the cardboard as a reference point, our system significantly reduces the impact of length errors. As the cardboard reaches the pulley, its speed matches perfectly, ensuring seamless handover without discrepancies caused by speed variations.
- Our cardboard handling system features electrically adjustable left and right stop gauges for precise control. The dragging frame's electric front-back adjustment adapts to varying widths, while the manually synchronized front baffle ensures reliable and straightforward operation.
- Our unit opening and closing mechanism prioritizes operator safety and machinery integrity. Equipped with an alarm bell, it features one-touch positioning and secure closing, with a friction clutch on the transmission shaft to prevent mishaps. The pneumatic interlocking device guarantees firm and precise locking, maintaining gear alignment for uninterrupted production and avoiding waste due to misprints.
- The lower roller of our system is crafted from top-quality seamless steel pipe, expertly ground and electroplated for enhanced friction. The dual-layer rubber feed roller combines elasticity and wear resistance, ensuring longevity and efficiency. With a quick-release structure and worm gear deceleration adjustment mechanism, manual adjustments are swift and precise, as indicated on the adjustment dial.
Printing unit:
Printing plate roller
The printing plate roller, boasting a diameter of < ¢524mm (including plate diameter < ¢536mm), is crafted from premium high-quality steel. It undergoes meticulous surface fine grinding, hard chromium plating, and dynamic balance correction, ensuring a smooth operation perfectly suited for high-speed printing. The roller's shaft offers engravable reference lines in both horizontal and circumferential directions, facilitating easy plate hanging and alignment. It features a ratchet-fixed plate winding shaft equipped with a plate hanging groove, enabling swift plate changes. The printing plate roller presents a 6mm electrically adjustable axial distance for left and right plate displacement, with a comprehensive adjustment range of 12mm. This permits correction of the printing plate while the machine is operational or halted. The roller phase is expertly manipulated by a planetary gear control system.Seamlessly adjustable with a precise 360°circumferential degree control, a 360° computer system enhances the motor operation for adjustments, operable during machine activity or stoppage. The intuitive touch screen displays adjustment data, facilitating automatic calibration upon size input. An innovative automatic zeroing device for the printing plate roller further streamlines the process; simply press the plate hanging position button, and the apparatus autonomously aligns to the optimal position for plate hanging, elevating labor efficiency. A conveniently installed pedal switch allows effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and cleaning.
Impression Roller
- Expertly crafted using high-quality seamless steel pipes, the impression roller ensures stability through stringent dynamic and static balance correction. Enhanced by quenching, tempering, hot charging, and surface refinement processes such as fine grinding and electroplating, this roller is a marvel of precision engineering.
- The gear system incorporates a backlash-free adjustment mechanism, maintaining flawless gear meshing and precise transmission accuracy during adjustments. Offering manual micro-adjustment of the gap between the printing plate roller and the impression roller, a clear scale display provides precise feedback. This system employs a 1:200 double-stage worm gearbox for accurate positioning, adjustable within a 0-12mm range.
Metal Anilox Roller
- The anilox roller, featuring advanced cantilever structure, simplifies installation and maintenance, with the option to add a scraper system. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, the roller is forged from high-quality steel through specialized techniques for longevity, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of honeycomb mesh at 200, 220, 250, or 280 lines/inch, depending on your printing needs.
- The anilox roller and printing plate roller interaction is optimized with pneumatic pressing actions, lifting the plate automatically post-machine stoppage. Electric uniform ink distribution prevents ink drying, synchronized with the start/stop of paper feeding. Each printing unit features independently set inking delay times. A one-way overrunning clutch separates the anilox roller from driving force, enhancing convenience for ink mixing or washing.
- The optional ceramic net roller (with an additional price increase) features a steel pipe surface enveloped in ceramic. Post grinding and laser engraving, the roller offers uniform ink dotting with 200-400 lines/inch, customizable to your preferences.
Rubber Roller
- Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, the rubber roller is constructed from superior seamless steel tubes, undergoing rigorous dynamic and static balance treatment. The outer layer is fortified with high-quality Ding Qing rubber, renowned for its wear and corrosion resistance. Precision CNC grinding ensures the roller's mid-height and accuracy.
- Incorporating a 1:200 double-stage worm gear clearance system, the roller ensures even ink application. Post-adjustment, gravity-based self-locking secures settings, while separating the rubber roller from the anilox roller during cleaning prevents rubber deformation and loss of elasticity.
Scraper System
- Immerse yourself in the cutting-edge world of chamber fluid dynamics with our state-of-the-art closed double scraper system. Designed for optimal ink delivery, this system significantly enhances ink savings. Ingeniously, the pneumatic cylinder adjusts and locks effortlessly, automatically compensating for scraper abrasion. This ensures a flawless fit between the anilox roller and scraper, delivering unparalleled scraping precision. The anti-corrosion and anti-sticking coating within the inner chamber streamlines ink transfer and simplifies cleaning. Our innovative design allows seamless replacement of any old cots or single scraper systems. Fully enclosed for absolute efficiency, it is particularly ideal for volatile solvent units, optimizing solvent use and enhancing the working environment.
- Experience the precision of accurate scraping angles and mechanical excellence with ease. After replacing the scraper, its position remains constant, guaranteeing optimal scraping results. Our sealing system, equipped with adjustable compensation, maintains a complete seal without requiring shutdowns. The adjustable sealing block adheres directly to the engraved surface of the anilox roller, eliminating the need for smooth and engraved bands at the roller's ends. The closed chamber offers easy assembly and disassembly without any auxiliary tools, ensuring convenience and efficiency in every operation.
Revolutionary Ink Supply System
- Our ink pump, a one-way diaphragm pneumatic marvel, ensures seamless recovery of accumulated water within the pump and pipe through its integrated filter and ink circulation system. (Note: A double-acting diaphragm pump enhances the optional scraper ink control system.) The automatic sensing and detecting system meticulously monitors ink quantity, while the ink and wash abnormality alarm issues clear warnings and alerts, safeguarding your operations.
- The transparent ink supply pipe, paired with a high-hanging transparent ink storage cup, offers a crystal-clear view of the ink supply dynamics during production. Our circulating cleaning pipeline and ink roller system promote ease of operation and cleaning, ensuring a stable and efficient ink supply.
Sophisticated Phase Adjustment Mechanism
1. The phase control of the printing plate roller is masterfully handled via a frequency converter, enabling 360-degree phase adjustments whether in motion or at a standstill.
2. The frequency converter expertly regulates motor speed, while the encoder collaborates with the PLC programming system to ensure precision. This synergy ensures phase adjustment accuracy is meticulously controlled within a 0.2mm margin.
Advanced Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism is expertly designed to stabilize machine rotation and secure the original gear position, especially during machine separation or phase adjustments, ensuring uncompromised accuracy and reliability.
- Every printing unit is outfitted with intuitive positive and negative inching control for the main machine, streamlining operations such as plate erasing, plate hanging, and color registration, making them more efficient and reducing labor efforts.
Ingenious Slotting Unit
Touch Screen Operation Control Excellence
Our slotting department's electrical operations are seamlessly managed via a user-friendly touch screen, interfacing with the PLC programming automation system. Simply input dimensions such as 'length * width * height' according to order specifications, and witness the computer system's magic. It automatically arranges orders into precise positions with a single click, while allowing for manual fine-tuning of slotting positions to meet bespoke customer needs.
The vibrant color man-machine interface, coupled with menu storage, ensures automatic compensation and correction of shift distances. The motor, featuring a frequency converter, powers the Delta motor transmission box from Taiwan Province. This system, through frequency conversion adjustments, delivers rapid, stable, and precise lateral cutter head displacement. The encoder, working alongside the PLC control box, facilitates high-profile cutter adjustments. The synchronized adjustment of four cutters dramatically reduces setup times and elevates work efficiency.
Sophisticated Pre-pressing, Line Pressing, and Slotting: Six-axis Full Computer-Controlled Slotting Mastery
- Our innovative single-shaft double-knife slotted structure, combined with the internal tooth design for box height, ensures lubricating oil never contaminates your carton. The slotting unit is equipped with an emergency stop device for your safety and features convenient positive and negative inching of the entire machine, offering unparalleled flexibility and ease of operation.
- Experience unmatched cutting precision with our top-tier grooving knife, boasting a robust 7mm standard thickness. Crafted from superior alloy steel and undergoing meticulous heat treatment, it delivers extraordinary hardness and resilience. The double-blade trimming knife features a razor-sharp edge for unparalleled accuracy. Our 45# seamless steel tube shaft, finely ground and electroplated, ensures silky smooth operation. Our adaptable middle cutter mechanism and trimming device provide exceptional production flexibility. The elastic double-blade trimming knife guarantees sleek trims while optimizing cost-efficiency.
- Embrace cutting-edge linear guide rail technology for unwavering stability and pinpoint accuracy, ensuring precise slotting phases. Our system features a ten-screw automatic adjustment mechanism, alongside synchronous electric adjustments for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is all seamlessly controlled via a user-friendly button and touch screen interface, delivering unparalleled accuracy.
Pre-pressing wheel and line pressing wheel: Engineered for seamless operation and superior performance.
- Our upper and lower shafts are constructed from premium steel, expertly quenched, tempered, and electroplated to achieve dynamic and static balance. With four innovative line pressing wheels, our machinery adeptly prevents cardboard crushing and ensures your lines are impeccably smooth and tidy. Enhanced by prepressing wheels, the slotting process achieves a flawless line shape, minimizing cracking and ensuring perfectly regular boxes.
- Fine-tune your wire pressing wheel with a manual gap dial, offering a versatile adjustment range between 2-12mm. Our gear mechanism features a backlash-free design, ensuring seamless gear engagement and maintaining impeccable transmission accuracy.
Slotted phase adjusting mechanism: Ensures precision and adaptability for a variety of tasks.
- Our advanced planetary gear mechanism incorporates a PLC and electric digital input system for 360-degree slotting phase adjustments, whether the equipment is running or stationary.
Die-cutting unit: Engineered for precision and durability in every cut.
- Crafted from high-quality cast steel, our knife plate roller has an outer diameter < ¢486mm (including a knife template < ¢536mm). With a surface finish of fine grinding and balance correction, along with uniform hole separation and shaft electroplating, this roller enhances operational stability.
- Our die template features bolt holes of 10M, an axial spacing of 100mm, and a radial circumference divided into 18 equal parts. The die cutter stands at a height of 25.4mm. We offer a wooden template thickness of 16mm for three-layer cardboard and 13mm for five-layer cardboard, tailored to your specifications.
Rubber roller (upper roller): Designed for optimal performance and durability.
1. Our rubber pad roller boasts a diameter under ¢536mm, with the rubber pad itself at 554mm. It offers quick-change capabilities, alongside superior wear resistance and an extended service life. Crafted from high-grade cast steel, it is quenched, tempered, and dynamically balanced, with a finely ground surface to enhance running stability.
2. The knife die roller and rubber pad roller gap is electrically adjustable, featuring a stable and reliable air-lock fixing mechanism. Our rubber roller mechanical design incorporates a 50mm transverse traveling device and a speed difference compensation system. This ensures uniform wear across all knife positions, significantly extending the lifespan of the Youli rubber pad.
Grinding repair mechanism: Ensures your equipment remains in top condition for lasting performance.
1. Utilize our electric grinding rubber pad for rapid and efficient correction, significantly extending the service life of the rubber pad.
Phase adjusting device: Provides precise control for optimal adjustments during operation and at rest.
1. Our die-cutting phase is expertly controlled by an electric digital 360 system, allowing for easy adjustments during both operation and equipment stops.
Drive gear: Engineered for seamless performance and enduring precision.
- Our high-precision helical gear transmission system features gears made from 20GrMnTi high-quality alloy steel. After undergoing thorough quenching, tempering, high-frequency quenching, and gear grinding, our gears operate silently and smoothly with a hardness of HRC58-62. This ensures an exceptionally long service life with minimal wear, maintaining printing register accuracy over extended periods.
2. Experience unparalleled reliability with our innovative tensioning connecting sleeve keyless connection, seamlessly linking the shaft and gear. This advanced design ensures zero gaps even under high torque use, providing ease of installation and maintenance. Enjoy consistently high transmission accuracy and impeccable printing registration.
3. Our cutting-edge gear lubrication system utilizes an automatic spray mechanism powered by a gear oil pump, guaranteeing not only optimal transmission accuracy but also significantly extending the service life of the machinery.
Motor part
- The main motor boasts exceptional performance, controlled by the renowned 'Dongli' frequency converter. Experience ultra-smooth operation with minimal vibration and noise. Integrated with the 'Taiwan Province Delta' frequency converter, it delivers outstanding low-speed rated torque output, ensuring a tranquil and stable operation.
- Equipped with Zhongxin fans for both adsorption and dust removal, our system operates seamlessly. The phase motor, sourced from Zhejiang DH, and the ink homogenizing motor from Taiwan Province Taibang, epitomize power efficiency with their low noise and robust stability characteristics.
Bearing part
1. The machine's primary bearings are sourced from the prestigious 'NSK', ensuring unmatched quality. Additional bearings, acquired through Wahalo's agency with domestic industry leaders, meet high standards of precision with ratings of P6, P5, and P4. Their vibration level is maintained at Z1 group or above.
Electrical components
1. Each unit is equipped with its own independent electronic control system, enhancing safety and reliability. Our electrical components, including relays, indicator lights, buttons, and contactors, are crafted by Zhejiang Zhengtai, ensuring quality and durability. With Yadeke pneumatic components like solenoid valves and cylinders, our system operates with flexibility, stability, and resilience.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company information
Zhanzhuo Machinery stands as the pinnacle of professionalism in the manufacturing of high-quality corrugated machinery. Esteemed for our exceptional corrugated cardboard carton machinery, we proudly hold import and export rights. Our premier offerings include: 3-layer/5-layer/7-layer corrugated board production lines, advanced cardboard production lines, innovative carton production lines, cutting-edge intelligent digital printer machines, and automatic high definition, high speed printing, slotting, and die-cutting machines, alongside our state-of-the-art intelligent automatic high speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines. Our portfolio extends to roller paper cutters, precision cardboard flute laminating machines, roller-to-roller film laminating solutions, and efficient partition assembler machines, just to name a few. Our products boast unparalleled safety and stability, paired with superior performance. Garnering over ten national patents, we have proudly achieved ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales services are the epitome of efficiency and reliability, providing bespoke services, expert remote video guidance, and overseas technical support from our team of engineers. We are dedicated to serving you round the clock, 24/7.
With a global outlook, our products reach far and wide, gracing the markets of the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other countries. While we may not offer the lowest prices, we unwaveringly guarantee the highest quality. I would rather justify the price once than apologize for quality forever! This commitment grants us an undeniable edge amidst fierce industry competition.
In global trade, honesty is our cornerstone. Choose Zhanzhuo Machinery as your partner, and you choose reliability that stands unmatched globally. Embark on a world-class journey with us, and let your success set sail from here.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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