Step into a world of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This masterpiece of engineering is meticulously crafted to deliver unparalleled precision and unmatched efficiency, transforming your production line into a powerhouse of seamless operations. Revel in the superior output quality as our state-of-the-art machine revolutionizes your carton printing and die-cutting processes. Explore the future where remarkable high performance meets exceptional speed and unwavering reliability, ensuring your business stays ahead of the curve.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, while the main machine's frequency converter and fan meticulously manage the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Step into the future with our paper feeding unit, utilizing state-of-the-art leading-edge technology originating from Taiwan Province. Built for precision and longevity, the paper feeding wheel shaft is crafted from top-tier bearing steel, promising unwavering reliability and superior performance.
- Immerse yourself in seamless control with our user-friendly panel, featuring a brilliant 7-inch color touch screen. This intuitive man-machine interface effortlessly bridges communication across the paper feeding, printing, slotting, and die cutting sections, empowering you to manage operations in real-time with absolute ease. From monitoring the current phases and machine speed to counting and adjusting crucial system settings like fan speeds and alignment, every function is conveniently accessible for swift, safe, and smooth operations. Our dual operating systems provide the flexibility of both manual and automated control, addressing every need with unparalleled precision.
- Revolutionize paper feeding with our advanced suction fan, perfectly adapting to diverse cardboard sizes via a frequency converter-controlled motor. This innovation not only cuts down power consumption for ultimate cost efficiency but also elevates printing quality with a powerful dust removal fan and multiple meticulous dust brushes that ensure cardboard surfaces remain spotless and impurity-free.
- Discover unmatched excellence with our leading edge paper feeding, tailored for all corrugated shapes and delivering consistent performance with outstanding precision. The vacuum negative pressure suction flat feeding guarantees exceptional high-speed accuracy. Select the 'Soft Pressing' high matching type for additional advantages: diminished friction, minimized cardboard damage, and preservation of corrugated integrity. This innovative system effortlessly handles even E-groove and lower quality cardboards, optimizing time and reducing congestion for superior efficiency.
- Utilize the leading edge of the cardboard as a precise positioning benchmark, significantly reducing discrepancies in cardboard length. As the cardboard progresses to the pulley, it maintains a synchronized speed, ensuring a flawless transition without any risk of speed variance impacting precision.
- Effortlessly adjust the electric left-right stop gauges, either in synergy or independently. The cardboard dragging frame is equipped with electric width adaptability, while the manually lifted front baffle merges reliability with user-friendly operation.
- Our unit's opening and closing are ingeniously managed with an electric control machine, complemented by an alarm system that enhances safety and prevents mishaps. Features like the friction clutch transmission shaft and pneumatic interlocking device ensure security and precision. Overload protection safeguards critical components, facilitating a swift return to normal production after adjustments, and preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is meticulously crafted from superior seamless steel, expertly ground and electroplated for heightened friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers boast elasticity and wear-resistance layers, paired with a quick-release design for convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, equipped with a detailed adjustment dial, delivers seamless manual control.
Printing unit:
Printing plate roller
Engineered with unrivaled precision, the printing plate roller features a diameter of less than ¢524mm, including the plate diameter under ¢536mm. Constructed from premium-grade steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for flawless performance, making it the ideal choice for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes are engraved with reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are a breeze. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is an easy 6mm, electrically modifiable to offer a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate is expertly corrected. The printing plate roller phase planetary gear magnificently regulates the360°degree circumference adjustment with exquisite finesse, and the 360° Our cutting-edge computerized control system seamlessly orchestrates motor operation adjustments, ensuring exceptional performance whether the machine is running or paused. The elegant touch screen intuitively displays and auto-adjusts the input size, elevating operational ease and precision to new heights. The sophisticated automatic zeroing mechanism for the printing plate roller, equipped with a designated plate hanging position, activates with a simple click, driving the equipment to the optimal position for plate hanging, significantly boosting labor efficiency. The intelligent inclusion of a pedal switch enables facile forward and backward rotation of the printing plate cylinder, enhancing the ease of plate changes and maintenance.
Impression Roller
- Meticulously engineered from premium seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing. Through dynamic and static balance corrections, it ensures steadfast, reliable operation. The roller's unparalleled performance is a result of quenching, tempering, hot charging, and dynamic and static balance, all harmoniously combined with surface fine grinding and electroplating.
- Introducing an advanced backlash-free gear adjustment mechanism, the gear maintains unfaltering meshing during adjustments, guaranteeing impeccable transmission precision. A manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by an intuitive scale display. The utilization of a 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring precision and accuracy with each modification.
Metal Anilox Roller
- The anilox roller cots embrace an innovative cantilever structure, simplifying both installation and maintenance. With an option to incorporate a scraper system later, these rollers are manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province. Crafted using high-quality steel and processed with cutting-edge technology, these rollers ensure long-lasting durability, wear resistance, corrosion resistance, and superior ink control. You can select from mesh numbers of 200, 220, 250, 280 lines/inch to perfectly suit the specific demands of your printed products, ensuring flawless results every time.
- Ingeniously designed pneumatic pressing actions adjust the anilox roller and printing plate roller contact, automatically lifting the plate when the machine halts. Simultaneously, the electric ink uniforming system activates, preventing ink from drying out. Each printing unit's inking delay time is independently configurable, while the anilox roller's one-way overrunning clutch disconnects from the driving force, providing swift, convenient ink mixing or washing.
- For those seeking enhanced performance, consider the optional ceramic net roller (additional price applies). The steel pipe surface is elegantly clad in ceramic, refined by grinding and laser engraving to ensure uniformly inked dots, ranging from 200-400 lines/inch, delivering exceptional printing quality.
Rubber Roller
- Expertly engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, delivering remarkable wear and corrosion resistance. Precision CNC grinders shape them to ensure perfect height and accuracy, offering unparalleled precision for your printing needs.
- By utilizing a 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees uniform ink application. After adjustment, gravity-induced self-locking ensures stability, and the rubber roller separates from the anilox roller post-cleaning, preserving its shape and elasticity for consistent performance.
Scraper System
- Experience a revolution in ink management with our sophisticated chamber fluid dynamics and ink sealing design. Our closed double scraper system delivers exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature ensuring the anilox roller and scraper maintain perfect alignment for optimal scraping. This advanced system, with an anti-corrosion and anti-sticking coating within the inner chamber, simplifies both ink transfer and cleaning processes. Designed for seamless integration, it allows easy upgrades from any outdated cots or single scraper system. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve unmatched precision with our superior scraping angle and mechanical accuracy. The system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results. Equipped with an adjustable compensation feature, the sealing system allows continual operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, no auxiliary tools required, for a seamless user experience.
Ink Supply System
- Prepare to be amazed by our state-of-the-art ink supply system, boasting a sophisticated one-way diaphragm type pneumatic pump. This ingenious design not only recovers accumulated water but also optimizes filtration and circulation, ensuring peak efficiency. For systems featuring optional scraper ink control, our double-acting diaphragm pump is incorporated, adding an extra layer of reliability. Equipped with an automatic sensing and detection system, it meticulously monitors ink levels, providing alerts for any anomalies. The built-in warning system and alarm bell ensure safety and seamless functionality, leaving nothing to chance.
- Our ink supply pipe's transparent design, combined with the strategically high position of the ink storage cup, provides an unobstructed view of ink levels during production. This enables operators to maintain oversight with ease. Complemented by a circulating cleaning pipeline and ink roller, operations are streamlined, ensuring quick and effective cleaning. The result is a stable ink supply that promotes uninterrupted productivity, keeping your production line running smoothly.
Phase adjustment mechanism
1. Delight in the unparalleled control of our printing plate roller phase adjustment, powered by a cutting-edge frequency converter. Experience 360-degree phase adjustments, effortlessly applicable whether the machine is actively running or paused, providing unmatched flexibility and precision.
2. Our advanced system, expertly combining a frequency converter with motor speed management, encoder integration, and a sophisticated PLC programming system, ensures phase adjustment precision is maintained within an extraordinary 0.2mm. Feel the confidence of knowing that precision is consistently upheld.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is engineered to deliver unparalleled stability to machine operations. Whether you are separating the machine or fine-tuning the phase, it guarantees restricted rotation and precision maintenance of the original gear position, ensuring consistent and reliable performance.
- Simplify your workflow with our intuitive system, where each printing unit is equipped with positive and negative inching controls for the main machine. This innovation streamlines processes such as plate erasing, hanging, and color registration, making them more efficient and less labor-intensive, so you can focus on what truly matters.
Slotting unit
Touch screen operation control
Place the power of precision in your hands with our slotting department's touch screen interface, seamlessly controlling the PLC programming automation system. Input product dimensions ('length * width * height') as per the order and watch as the computer system automatically positions the order with incredible ease. Manual fine-tuning is also available to cater to customer specifications, ensuring precision and customization are always within reach.
Immerse yourself in a world of efficiency with our color man-machine interface. It offers menu storage and automatic shift distance compensation, making operations a breeze. The motor, fortified by a frequency converter, harnesses the power of the Taiwan Province Delta motor transmission box for rapid, stable, and accurate cutter head displacement. The encoder, in tandem with the PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize effortlessly, drastically reducing adjustment time and enhancing productivity.
Unveil the precision and ease of our pre-pressing, line pressing, and slotting capabilities with a six-axis, full computer-controlled slotting part. Experience unmatched accuracy and effortless operation, elevating your production process to new heights.
- Our innovative single-shaft, double-knife slotted structure, with an internal tooth design, safeguards box height adjustments from lubricant contamination. The slotting unit is equipped with an emergency stop device for enhanced safety and offers convenient positive and negative inching across the whole machine, ensuring flexible and user-friendly operation.
- Crafted with meticulous attention, our standard grooving knife, boasting a 7mm thickness and made from robust alloy steel, undergoes heat treatment for exceptional hardness and resilience. The double-blade trimming knife delivers precise, razor-sharp cuts. The high-quality 45# seamless steel tube forms the shaft, enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, setting new standards for precision and profitability.
- Harness the power of advanced linear guide rail technology for unmatched stability and precise slotting phase accuracy. Our machine features a sophisticated ten-screw automatic adjustment system, synchronizing the electric adjustment of lateral movements for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. With state-of-the-art button and touch screen interfaces, you are guaranteed unparalleled precision and ease of operation.
Pre-pressing wheel and line pressing wheel
- Crafted with precision and mastery, the Full Automatic High Speed Efficient Carton Printer Machine boasts upper and lower shafts forged from high-grade steel. These shafts undergo quenching, tempering, and electroplating for impeccable dynamic and static balance. With four innovative line pressing wheels, this machine skillfully prevents cardboard damage, delivering smooth and impeccably tidy line pressing. Our slotting section is further enhanced with prepressing wheels, elevating line shape quality, minimizing cracking, and ensuring the box's pristine regularity post dual prepressing and pressing.
- Achieve impeccable transmission precision with our manual gap dial refinement for the wire pressing wheel, offering an adjustable range from 2-12mm. Thanks to a backlash-free adjusting mechanism, gear adjustments occur seamlessly without disrupting gear meshing, ensuring flawless performance every time.
Slotted Phase Adjusting Mechanism
- Our slotting phase adjustment embraces cutting-edge technology with a sophisticated planetary gear mechanism. Utilizing PLC and electric digital input, enjoy precise 360-degree adjustments, effortlessly modifiable whether your equipment is in motion or at rest. Elevate your operation to unparalleled precision.
Die-Cutting Unit
- Experience stability and precision with the knife plate roller, crafted from premium cast steel. With an outer diameter of ¢486mm and a knife template diameter of ¢536mm, its surface undergoes grinding and balance correction. This ensures peak operational stability, while shaft electroplating guarantees uniform hole separation.
- Our die template is meticulously designed with 10M bolt holes, featuring an axial spacing of 100mm and 18 equal radial segments. The die cutter height is set at 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring adaptability and precision.
Rubber Roller (Upper Roller)
1. Engineered for excellence, the rubber pad roller presents a diameter of less than ¢536mm, paired with a 554mm rubber pad diameter. Featuring a quick-change design, it promises outstanding wear resistance and durability. Constructed from superior cast steel, it undergoes quenching, tempering, and meticulous surface grinding, ensuring optimal running stability.
2. Experience effortless adjustments with our electrically operated gap between the knife die roller and rubber pad roller. Using a steadfast air-lock fixed adjusting mechanism, coupled with a 50mm mechanical transverse device, we provide speed difference compensation for even wear across knife positions, significantly extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Embrace efficiency with our electric grinding system for the rubber pad, delivering rapid and effective corrections, and significantly enhancing the service life of your machinery's components.
Phase Adjusting Device
1. Benefit from cutting-edge technology with our die-cutting phase's electric digital 360-degree adjustment. This innovative feature allows for seamless modifications during both operation and halt of equipment, enhancing productivity and precision.
Drive Gear
- Achieve unmatched precision with our high-quality helical gear transmission, utilizing 20GrMnTi alloy steel. It undergoes quenching, high-frequency quenching, and gear grinding, resulting in seamless operation, minimal noise, and enduring hardness of HRC58-62, ensuring consistent printing register accuracy with minimal wear.
2. Relish in seamless performance with our sophisticated shaft and gear assembly, engineered with a tensioning connecting sleeve for a keyless connection. This cutting-edge design guarantees zero gaps during high-torque operations, offering effortless installation and maintenance. Enjoy long-term transmission accuracy, promising immaculate printing registration.
3. Our state-of-the-art gear lubrication system employs an automatic spray mechanism, powered by an advanced precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your sophisticated machinery.
Motor Part
- Discover extraordinary performance with our main motor, expertly controlled by the prestigious 'Dongli' frequency converter. Revel in seamless, smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from outstanding low-speed rated torque output, ensuring ultra-quiet and stable operation throughout your production process.
- Our cutting-edge machinery is engineered to perfection, employing the unparalleled Zhongxin fans for both sophisticated adsorption and efficient dust removal functions. The robust and reliable phase motor is sourced from the esteemed Zhejiang DH motor, known for its unwavering dependability. Meanwhile, the renowned Taiwan Province Taibang motor takes charge of ink homogenization, celebrated for its impeccable performance. Together, these components create a harmonious blend of low operational noise and consistent power output, setting a new standard in machinery excellence.
Bearing Part
1. Engineered with precision, our machine stands unparalleled due to the incorporation of world-class 'NSK' main bearings, which ensure extraordinary accuracy and longevity. To bolster this excellence, additional bearings are meticulously selected from esteemed domestic producers like Wahalo. This strategic choice guarantees that our product maintains superior precision with P6 P5 P4 accuracy levels, achieving the stringent vibration standards of Z1 group or even higher, surpassing industry expectations.
Electrical Components
1. Each unit features its own dedicated electronic control unit, exemplifying both safety and dependability. The system is fortified with top-tier components from Zhejiang Zhengtai, which power our relays, indicator lights, buttons, and contactors with unwavering reliability. Complementing this, the integration of Yadeke pneumatic components-including solenoid valves and cylinders-ensures a seamless operation characterized by flexibility, robustness, and enduring performance, making it a pinnacle of modern engineering.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are committed to producing superior quality corrugated cardboard carton machinery, with the distinguished rights to import and export. Our flagship offerings include the advanced 3-layer/5-layer/7-layer corrugated board production line, the sturdy cardboard production line, and the highly efficient carton production line. We also excel in the creation of the revolutionary intelligent digital printer machine and the completely automatic highdefinition highspeed printing slotting die cutting machine. Additionally, we offer the innovative intelligent automatic highspeed folder gluer machine, the precise stitcher machine, and the multifunctional gluer and stitcher machine. Our catalogue is further enriched with the meticulously crafted roller paper cutter machine, the cutting-edge cardboard flute laminating machine, roller to roller film laminating machine, and the proficient partition assembler machine. Our products distinguish themselves through their safety, stability, and outstanding performance, boasting over ten national patents. They comply rigorously with ISO9001 quality management standards and CE EU certifications. Our unparalleled presales and after-sales services ensure efficiency and reliability, providing customized solutions and expert remote video assistance. We offer overseas technical support through our team of adept engineers, available tirelessly to assist you.
Embracing a global perspective, our products are proudly distributed to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, disseminating excellence worldwide. Although we might not offer the lowest price, we guarantee unrivaled quality. We choose to discuss price upfront rather than make amends for quality later, sustaining a decisive advantage in the competitive arena of our industry.
Global trade with integrity at its core. Partner with us to discover the most reliable ally worldwide. Begin a world-class journey right here with us.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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