Immerse yourself in the pinnacle of technological advancement with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unmatched precision and unparalleled efficiency, this avant-garde machine revolutionizes your production capabilities, guaranteeing seamless operations alongside superior output quality. Embrace the future of carton printing and die-cutting technology, where outstanding performance converges with exceptional speed and steadfast reliability, setting a new standard in modern manufacturing excellence.
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Product Description
Step into the future of carton printing with our High Performance Carton Printer Die Cutter Machine for Efficiency. A true masterpiece of cutting-edge engineering, this machine is your gateway to unrivaled production prowess. Imagine effortlessly executing a spectrum of tasks-multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all harmoniously combined into one seamless operation. The sophisticated technology employs advanced adsorption for flawless paper feeding, while the frequency converter and fan of the main machine orchestrate the meticulous start and stop functions, ensuring unerring synchronization. Enhance your workflow with the high-power dust removal fan which purifies the cardboard surface, setting the stage for flawless precision printing. Navigate with ease using the user-friendly interface, featuring both main and side touch screens controlled by a state-of-the-art PLC programming system. This system enhances human-machine synergy, optimizing every operational facet from feed to output. Elevated safety and monitoring are at your fingertips with paper output monitoring equipment on the main machine's front, offering real-time status insights, safeguarding operators, and enhancing machine efficiency. Every element of this pioneering equipment integrates an electric opening/closing system, pneumatic locking and plate lifting mechanisms, an automatic ink mixing system, and an ink shortage alarm, ensuring smooth operation, outstanding print quality, and impeccable color registration. The transmission shafts, enhanced with dynamic and static balance treatment, and gears crafted with precision carburization and grinding, achieve an exceptional hardness of HRC52-58 and grade 6 accuracy. These gears gain from an innovative spray circulating lubrication system, complemented by a convenient circulating oil display window for constant oversight. The durable keyless connection ring fortifies the bond between gear and shaft, assuring steadfast reliability. This machine epitomizes automation, ease of operation, and maintenance, delivering flawless color registration, exquisite print patterns, and unmatched production efficiency. It's the quintessential answer for visionaries eager to expand the horizons of carton printing and die cutting.
Product Parameters
Feeding Unit: Precision Meets Innovation
- Discover the marvel of our paper feeding unit, an embodiment of cutting-edge Taiwan Province leading edge technology. Engineered with precision, the paper feeding wheel shaft is made from top-tier bearing steel, ensuring not only unmatched reliability but also exceptional performance that stands the test of time.
- Our state-of-the-art control panel, adorned with a vibrant 7-inch color touch screen, offers an intuitive man-machine interface. Effortlessly navigate through paper feeding, printing, slotting, and die-cutting sections while managing operations in real-time. With capabilities to monitor phases, machine speed, and system settings like fan speed and alignment, every function is at your fingertips, ensuring swift, safe, and seamless operations. Dual operating systems provide both manual and automated control, catering to every need with precision.
- The incorporation of a frequency converter-controlled motor in the suction fan ensures smoother paper feeding, adapting effortlessly to various cardboard sizes. This not only cuts down on power consumption for enhanced cost efficiency but also elevates printing quality. The dust removal fan, equipped with a robust motor and multiple dust brushes, meticulously cleanses cardboard surfaces, ensuring print perfection.
- Immerse yourself in the superior standard of leading-edge paper feeding, available in a standard type suitable for all corrugated shapes, delivering stability and precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type for added advantages: reduced friction, minimized damage, and protection of corrugated strength, effortlessly transporting E-groove and lower-quality cardboards, optimizing time, and reducing congestion.
- Utilizing the leading edge of cardboard as a positioning benchmark dramatically minimizes length discrepancies. As cardboard advances to the pulley, synchronized speed is maintained, ensuring a seamless transition without the risk of speed variance affecting precision.
- Effortlessly adjust the electric left-right stop gauges, either synchronously or independently. The cardboard dragging frame is electrically adaptable for width, while the manually lifted front baffle combines reliability with user-friendly operation.
- The unit's opening and closing are adeptly managed by an electric control machine with an accompanying alarm system. This setup enhances safety, preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring security and precision. Overload protection safeguards critical components, allowing swift resumption of normal production after adjustments, thereby minimizing wastage from misaligned printing.
- Our paper feeding system's lower roller is crafted from superior seamless steel, finely ground and electroplated for optimal friction, ensuring flawless cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, along with a quick-release design, provide convenience and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control.
Printing Unit: Where Precision and Perfection Converge
Printing Plate Roller: A Masterpiece of Engineering
Crafted with meticulous precision, the printing plate roller boasts a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Fashioned from premium steel, its surface undergoes fine grinding, hard chromium plating, and dynamic balance correction for seamless high-speed printing operations. Ingeniously engraved reference lines on the shaft's horizontal and circumferential planes facilitate effortless plate hanging and alignment. A ratchet-secured fixed plate winding shaft and plate hanging groove make swift plate changes a breeze. The axial distance adjustment between the printing plate roller and left-right pulling displacement is a breezy 6mm, electrically modifiable, offering a robust 12mm adjustment range. In motion or at rest, expert correction of the printing plate is ensured. The printing plate roller phase's planetary gear majestically regulates the360°degree circumference adjustment with unparalleled finesse, ensuring impeccable alignment and precision, unparalleled in the industry. 360° Our state-of-the-art computerized control system seamlessly orchestrates motor operation adjustments with precision, whether the machine is running or paused. A sophisticated touch screen elegantly displays information and automatically fine-tunes the input size, simplifying operations and enhancing accuracy. The revolutionary automatic zeroing mechanism for the printing plate roller, featuring a dedicated plate hanging position, activates with a mere click, aligning the equipment to the optimal position for plate hanging, massively boosting labor efficiency. A convenient pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, greatly streamlining plate changes and maintenance tasks.
Impression Roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing and meticulous finishing. Dynamic and static balance corrections ensure stable and reliable operation. A suite of treatments including quenching, tempering, hot charging, dynamic and static balance, complemented by surface fine grinding and electroplating, yield an impression roller of unmatched performance and durability.
- Our advanced backlash-free gear adjustment mechanism ensures unfaltering meshing during adjustments, guaranteeing impeccable transmission precision. Manual micro-adjustment of the gap between the printing plate roller and the impression roller is enhanced by a precise scale display. The use of a 1:200 double-stage worm gear box for positioning adjustments provides an adjustable range of 0-12mm, ensuring unmatched precision and accuracy in your operations.
Metal Anilox Roller
- The anilox roller cots boast an innovative cantilever structure that simplifies both installation and maintenance, with the adaptability to incorporate a scraper system in the future. Crafted by the prestigious 'Haili Roller' in Changzhou, Jiangsu Province, this roller is constructed using high-quality steel and processed with cutting-edge technology, ensuring exceptional durability, wear resistance, corrosion resistance, and superior ink control. With mesh numbers available in 200, 220, 250, and 280 lines/inch, it can be tailored to the specific demands of your printed products.
- Our ingenious pneumatic pressing actions precisely adjust the anilox roller and printing plate roller contact, automatically lifting the plate when the machine halts. Simultaneously, the electric ink uniforming system activates to prevent ink drying. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, facilitating swift and convenient ink mixing or washing.
- Consider the optional ceramic net roller for enhanced performance with a slight additional cost. The steel pipe surface is elegantly clad in ceramic, refined by grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch, enhancing printing quality and performance.
Rubber Roller
- Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are expertly crafted from superior seamless steel pipes and undergo dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering unparalleled wear and corrosion resistance. Precision CNC grinders shape them to ensure perfect height and accuracy of the cots, delivering exceptional durability and performance.
- Employing a 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees uniform ink application. After precise adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller post-cleaning to prevent deformation and maintain elasticity, ensuring consistent performance.
Scraper System
- Welcome a new era in ink management with our innovative chamber fluid dynamics and ink sealing design. Our closed double scraper system offers exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature ensuring perfect alignment between the anilox roller and scraper for optimal results. The anti-corrosion and anti-sticking coating within the inner chamber simplifies ink transfer and cleaning processes. Designed for seamless integration, it allows easy upgrades from outdated cots or single scraper systems. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Experience unparalleled precision with our system, which maintains an accurate scraping angle and mechanical precision. Consistent scraper positioning post-replacement ensures top-tier scraping results. The sealing system, equipped with an adjustable compensation feature, allows for uninterrupted operation, ensuring a fully sealed ink delivery system. The innovative sealing block design directly affixes to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber-no auxiliary tools required.
Ink supply system
- Discover the pinnacle of ink management with our state-of-the-art ink supply system. Featuring an innovative one-way diaphragm type pneumatic pump, it skillfully recovers accumulated water to enhance both filtration and circulation efficiency. Systems with optional scraper ink control are further upgraded with a double-acting diaphragm pump. Our automated sensing and detection capabilities vigilantly monitor ink levels, issuing timely alerts for any irregularities. The integrated warning system and alarm bell guarantee optimal safety and uninterrupted functionality.
- Our meticulously crafted ink supply pipe, with its transparent design and strategically positioned high-mounted ink storage cup, grants you an unobstructed view of ink levels throughout production. Our cutting-edge circulating cleaning pipeline and ink roller streamline operations, ensuring quick, effective cleaning and a stable ink supply, empowering you with uninterrupted productivity.
Phase adjustment mechanism
1. Gain unmatched control with our printing plate roller phase adjustment system, powered by a sophisticated frequency converter. Experience seamless, 360-degree phase adjustments, effortlessly applicable whether the machine is in motion or at a standstill.
2. Our advanced frequency converter, combined with motor speed management, encoder integration, and a high-tech PLC programming system, maintains phase adjustment precision within an impressive 0.2mm, ensuring perfection in every detail.
Pneumatic interlocking brake positioning device
- Our cutting-edge cylinder brake mechanism is expertly engineered to stabilize machine operations. Whether you're separating the machine or fine-tuning the phase, it securely restricts rotation and precisely maintains the original gear position, offering unwavering precision and control.
- Experience seamless operations with each printing unit, boasting both positive and negative inching controls. This system simplifies complex tasks like plate erasing, hanging, and color registration, making them more efficient and less labor-intensive, enhancing your overall productivity.
Slotting unit
Touch screen operation control
Our slotting department is revolutionized with an intuitive touch screen interface, placing the control of the PLC programming automation system right at your fingertips. Input product dimensions effortlessly ('length * width * height') per order specifications, and watch as the computer system meticulously positions the order. For added precision and customization, manually fine-tune the slotting position to align perfectly with customer requirements.
Immerse yourself in an era of efficiency with our dynamic color man-machine interface. It offers menu storage and automatic shift distance compensation, empowering swifter, stable, and precise cutter head displacements. The high-quality motor, powered by a frequency converter and Taiwan Province Delta motor transmission box, ensures remarkable reliability. Paired with the PLC control box and encoder, it facilitates seamless high-profile cutter adjustments, enabling synchronization of all four cutters, drastically reducing adjustment time while significantly boosting work efficiency.
Delve into the superior realm of pre-pressing, line pressing, and slotting with our six-axis, full computer-controlled slotting part. It offers unmatched precision and user-friendly ease, setting a new standard in precision and simplicity.
- Our single-shaft, double-knife slotted structure boasts an internal tooth design for box height adjustments, effectively preventing lubricant contamination of cartons. The slotting unit, equipped with an emergency stop device for heightened safety, offers seamless positive and negative inching throughout the machine, providing flexible and user-friendly operation for superior convenience.
- Exquisitely crafted, our standard grooving knife features a robust 7mm thickness, forged from durable alloy steel, and post-heat treatment provides exceptional hardness and resilience. The double-blade trimming knife, engineered for precision, delivers razor-sharp accuracy. Our high-quality 45# seamless steel tube shaft, enhanced through precise grinding and electroplating, assures smooth movement. With a large displacement mechanism for the middle cutter and adaptable trimming and cutting devices, this machine exhibits remarkable production versatility. The elastic double-blade trimming knife ensures a seamless, cost-effective trimming experience.
- Embrace the forefront of technology with our advanced linear guide rail system, offering stability and precise slotting phase accuracy. It features a cutting-edge ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by sleek button and touch screen interfaces, it ensures unparalleled precision in every operation.
Pre-pressing wheel and line pressing wheel
- Meticulously engineered to perfection, our product features upper and lower shafts crafted from the finest high-quality steel. Each shaft undergoes a rigorous process of quenching, tempering, and electroplating, ensuring both dynamic and static balance in any operation. Our machine boasts four groups of cutting-edge line pressing wheels, offering unparalleled protection against cardboard crushing while delivering flawless, tidy line pressing. The slotting section is fortified with state-of-the-art prepressing wheels to significantly enhance line shape, reduce instances of cracking, and ensure the utmost box regularity through the innovative dual prepressing and pressing process.
- Experience effortless precision with our manually refined gap dial, designed specifically for the wire pressing wheel. This allows for an adjustable range between 2-12mm. Our unique backlash-free adjusting mechanism ensures the gear adjustment remains seamless and uninterrupted, maintaining impeccable meshing for unmatched transmission accuracy throughout its operation.
Advanced Slotted Phase Adjusting Mechanism
- Elevate your operations with our sophisticated planetary gear mechanism, enabling the slotting phase to embrace the future of technology with PLC and electric digital input. This allows for precise and seamless 360-degree adjustments, regardless of whether your equipment is in motion or at rest, ensuring optimal efficiency every step of the way.
Premier Die-Cutting Unit
- Crafted to perfection, the knife plate roller boasts an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, made from the highest grade premium cast steel. Our meticulous surface grinding and balance correction ensure unwavering operational stability, while shaft electroplating offers flawless uniformity in hole separation, setting new standards in efficiency.
- With unrivaled precision in mind, our die template bolt holes are crafted to 10M specifications, featuring an axial spacing of 100mm and 18 radially equal parts. The die cutter stands at an impressive height of 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and precision for all tasks.
Upper Roller - Premium Rubber Roller
1. Introducing our state-of-the-art rubber pad roller, with a refined diameter of < ¢536mm and a rubber pad diameter of 554mm. Designed for easy quick-change, it showcases exceptional wear resistance and longevity. Forged from top-tier cast steel, each roller is meticulously quenched, tempered, and surface fine-ground to ensure optimal running stability and precision.
2. Achieve unparalleled precision with our electrically adjustable mechanism, regulating the gap between the knife die roller and the resilient rubber pad roller. Our steadfast air-lock fixed adjusting mechanism, combined with a 50mm mechanical transverse device, provides seamless speed difference compensation, ensuring uniform wear across various knife positions, thereby effectively extending the lifespan of the Youli rubber pad.
Cutting-Edge Grinding Repair Mechanism
1. Revolutionize maintenance with our electric grinding system for rubber pads, offering swift and efficient corrections that significantly enhance service life and durability.
Precision Phase Adjusting Device
1. Experience the future of adjustment technology with our electric digital 360-degree die-cutting phase adjustment feature, allowing seamless modifications during both operation and stoppage, empowering you to achieve perfection at any moment.
Innovative Drive Gear Solution
- Our high-precision helical gear transmission system is a masterpiece crafted from 20GrMnTi high-quality alloy steel. Through quenching, high-frequency quenching, and meticulous gear grinding, we ensure smooth operation, reduced noise, and a lasting hardness of HRC58-62. These features guarantee the consistent accuracy of printing registration over prolonged periods, with minimal wear for maximum efficiency.
2. Experience unparalleled performance with our advanced shaft and gear assembly, expertly designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking innovation eliminates gaps during high-torque operations, allowing for effortless installation and maintenance. Benefit from sustained transmission accuracy, ensuring flawless printing registration with every use.
3. Our pioneering gear lubrication system features an automatic spray lubrication system driven by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding your equipment's longevity and peak performance.
Sophisticated Motor Component
- Discover the unparalleled performance of our main motor, expertly controlled by the prestigious 'Dongli' frequency converter. Enjoy seamless operations with minimal vibration and noise, complemented by the 'Taiwan Province Delta' frequency converter, delivering superior low-speed rated torque output for ultra-quiet, stable operation throughout your production process.
- At the heart of our machinery lies the superior functionality of Zhongxin fans, expertly designed to deliver dual capabilities of adsorption and dust removal. The trusted Zhejiang DH motor powers the phase motor with unmatched dependability, while the renowned Taiwan Province Taibang motor drives the ink homogenizing process with finesse. This dynamic duo creates an extraordinary synergy of low noise, consistent stability, and powerful performance, setting new industry benchmarks.
Bearing part
1. Our machine is equipped with the prestigious 'NSK' main bearings, renowned for their exceptional precision and remarkable durability. Enhancing this are supplementary bearings sourced from reputable domestic manufacturers such as Wahalo, ensuring the machine achieves product accuracy levels of P6, P5, and P4, and adheres to the Z1 group or higher vibration standards. This meticulous attention to bearing quality elevates our machine's precision engineering.
Electrical components
1. Experience unparalleled safety and reliability with each unit's independent electronic control system. This system is powered by top-tier components from Zhejiang Zhengtai, ensuring that our relays, indicator lights, buttons, and contactors operate with premium efficiency. Complementing this are Yadeke pneumatic components, including solenoid valves and cylinders, which guarantee a flexible, robust, and enduring performance, setting the standard for excellence in machine control.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are passionately committed to the art of crafting top-tier corrugated cardboard carton machinery of unparalleled quality. As proud holders of prestigious import and export rights, our flagship offerings boast industry-leading innovations such as the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, the formidable and robust cardboard production line, and the impressively efficient carton production line. Our specialty lies in our trailblazing intelligent digital printer machine and the state-of-the-art fully automatic highdefinition highspeed printing slotting die cutting machine, complemented by our next-generation intelligent automatic highspeed folder gluer machines, advanced stitcher machines, and the highly versatile gluer and stitcher machines. Our distinguished portfolio also includes the precision-crafted roller paper cutter machine, the sophisticated cardboard flute laminating machine, the roller to roller film laminating machine, and the exceptionally efficient partition assembler machine. Our products are lauded for their unmatched safety, unwavering stability, and extraordinary performance, proudly earning over ten national patents. They strictly adhere to the demanding ISO9001 quality management system and boast CE EU certifications. Our exceptional presales and after-sales services guarantee reliability and efficiency, offering tailored bespoke services and expert remote video guidance. We ensure overseas technical support through our dedicated team of expert engineers, on standby 24/7 to serve you.
With a strategic global perspective, our outstanding products are exported with pride to leading nations including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and an expansive list of others, spreading our hallmark of quality across the globe. While we may not always offer the lowest price, we guarantee unrivaled quality. We choose to discuss pricing upfront rather than compromise on quality later, thus maintaining a commanding edge in the fiercely competitive landscape of our industry.
With integrity as our guiding principle, we invite you to partner with us and experience the most trustworthy alliance worldwide. Embark on a journey of world-class excellence that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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