Unleash the power of next-generation technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for ultimate precision and unparalleled efficiency, this revolutionary machine transforms your production line, offering flawless operations and outstanding output quality. Explore the pinnacle of carton printing and die-cutting innovation - where extraordinary speed converges with unwavering reliability to redefine excellence in your manufacturing process.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering meticulously crafted to elevate your production capabilities to unprecedented heights. This versatile powerhouse effortlessly executes a multitude of processes, seamlessly integrating multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching into a single, streamlined operation. Harnessing the power of advanced leading-edge technology, it utilizes adsorption for precise paper feeding, while its main machine's frequency converter and fan ensure perfect synchronization of start and stop functions. Equipped with a robust high-power dust removal fan, this machine cleanses the cardboard surface with ease, preparing it for precision printing. The intuitive user interface, boasting both a main and a side touch screen, is governed by a sophisticated PLC programming system, offering seamless human-machine interaction and optimizing control over every operational aspect, from feeding to output. For enhanced safety and monitoring, the main machine's front is outfitted with paper output monitoring equipment, providing real-time insights into the paper output department's status during both start and stop phases, ensuring operator safety and machine efficiency. Every component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing flawless operation, exquisite print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are further enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring fortifies the bond between gear and shaft, ensuring unwavering reliability. In essence, this machine epitomizes a high degree of automation, user-friendliness, and low maintenance, delivering precise color registration, stunning printing patterns, and unparalleled production efficiency. It stands as the ultimate solution for those daring to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding Unit:
- The paper feeding unit proudly integrates the forefront of Taiwan Province's leading-edge technology. This unit is designed for unrivaled precision and longevity, featuring a paper feeding wheel shaft meticulously crafted from robust high-quality bearing steel, ensuring unparalleled reliability and exceptional performance.
- Our intuitive control panel is a marvel of engineering, equipped with a vibrant 7-inch color touch screen that transforms the man-machine interface into a seamless experience. Effortlessly oversee operations across the paper feeding, printing, slotting, and die-cutting sections, managing them in real-time with precision. From monitoring the current phases, machine speed, and counting to adjusting system settings such as fan speeds and alignment, everything is at your fingertips for a swift, safe, and straightforward operation. Dual operating systems offer both manual and automated control, precisely catering to every need for optimal efficiency.
- With a state-of-the-art suction fan, the paper feeding process becomes remarkably smoother, accommodating various cardboard sizes, thanks to a frequency converter-controlled motor. This not only optimizes power consumption for cost efficiency but also elevates printing quality. The powerful motor of the dust removal fan, combined with multiple dust brushes, meticulously cleanses cardboard surfaces of impurities, ensuring pristine results.
- Experience the pinnacle of our leading-edge paper feeding technology, available in a standard type that seamlessly accommodates all corrugated shapes, delivering stable performance and outstanding precision. The vacuum negative pressure suction flat feeding assures high-speed accuracy. Opt for the 'Soft Pressing' high matching type to further enhance performance: reducing friction, minimizing cardboard damage, and preserving corrugated strength. This sophisticated system effortlessly transports even E-groove and lower-quality cardboards, optimizing time and reducing congestion.
- By leveraging the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard length are minimized significantly. As the cardboard progresses to the pulley, it maintains synchronized speed, ensuring a smooth transition without the risk of speed variance affecting precision.
- The electric left-right stop gauges provide effortless adjustments, either synchronized or independent. The cardboard dragging frame adjusts electrically, offering width adaptability, while the manually lifted front baffle combines reliability with user-friendly operation, enhancing overall efficiency.
- Our unit's opening and closing mechanisms are innovatively managed with an advanced electric control machine, accompanied by a comprehensive alarm system. This enhances safety by preventing mishaps through features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection safeguards critical components, allowing production to resume swiftly after adjustments, thus preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is a masterpiece of engineering, crafted from superior seamless steel, finely ground and electroplated to enhance friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, along with a quick-release design, provide convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, coupled with a detailed adjustment dial, delivers seamless manual control, elevating operational efficiency.
Printing Unit:
Printing Plate Roller
The printing plate roller is crafted with exceptional precision, boasting a diameter under ¢524mm (inclusive of the plate diameter under ¢536mm). Made from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes feature engraved reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are made effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a breezy 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with finesse, and the 360° Welcome to the future of printing with our state-of-the-art computerized control system that impeccably orchestrates motor operations. Whether in motion or at rest, this system ensures seamless adjustments. The sophisticated touch screen not only displays but also auto-adjusts input sizes, elevating operational ease and precision to new heights. Experience the automatic zeroing mechanism for the printing plate roller, which, with a simple click, positions itself perfectly for plate hanging, dramatically increasing labor efficiency. The addition of a pedal switch facilitates effortless forward and backward rotations of the printing plate cylinder, streamlining plate changes and maintenance like never before.
Impression roller
- Crafted with perfection, our impression roller is made from seamless high-quality steel pipe, undergoing meticulous fine processing. Its dynamic and static balance corrections ensure unwavering stability during operation. Through quenching, tempering, hot charging, and a combination of dynamic and static balance, surface fine grinding, and electroplating, we deliver an impression roller with unmatched performance.
- The innovative backlash-free gear adjustment mechanism is crafted to maintain flawless meshing during adjustments, ensuring transmission precision. The scale display facilitates manual micro-adjustments between the printing plate roller and the impression roller. The use of a 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring precision and accuracy with ease.
Metal anilox roller
- Our anilox roller cots feature an innovative cantilever structure that simplifies installation and maintenance, with the option to add a scraper system. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted from top-tier steel and processed using cutting-edge technology. This ensures durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, and 280 lines/inch to perfectly meet the demands of your printed products.
- Our ingenious pneumatic pressing actions allow for precise adjustment of the anilox roller and printing plate roller contact. Automatically lifting the plate when the machine halts, our electric ink uniforming system prevents ink from drying. With individually configurable inking delay times for each printing unit, the anilox roller's one-way overrunning clutch disconnects from the drive force, allowing for swift and convenient ink mixing or washing.
- For those seeking exceptional performance, consider our optional ceramic net roller (additional price applies). The steel pipe surface is elegantly clad in ceramic. It undergoes fine grinding and laser engraving, ensuring uniformly inked dots ranging from 200-400 lines/inch. Elevate your printing capabilities with this premium addition.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots are engineered from superior seamless steel pipes, treated with dynamic and static balance processes. Encased in premium Ding Qing rubber, they offer remarkable wear and corrosion resistance. Precision CNC grinders shape the cots to ensure impeccable height and accuracy.
- Our roller utilizes a 1:200 double-stage worm gear clearance fine adjustment, ensuring a uniform ink application. Post-adjustment, gravity-induced self-locking occurs, separating the rubber roller from the anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper system
- Experience a new era in ink management with our revolutionary chamber fluid dynamics and ink sealing design. Our closed double scraper system delivers exceptional ink delivery while minimizing waste. Featuring automatic compensation, it ensures perfect alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning processes. Designed for seamless integration, it allows for easy upgrades from outdated systems. Perfect for volatile solvent units, it enhances environmental conditions and reduces solvent usage.
- Achieve precision like never before with our accurate scraping angle and impeccable mechanical precision. The system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results. Equipped with an adjustable compensation feature, our sealing system allows continuous operation without shutdowns. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.
Ink supply system
- Our revolutionary ink supply system boasts a sophisticated one-way diaphragm type pneumatic pump, specially engineered to efficiently reclaim accumulated water, significantly boosting filtration and circulation performance. For those systems opting for the scraper ink control feature, a robust double-acting diaphragm pump is seamlessly integrated. An innovative automatic sensing and detection system vigilantly monitors ink levels, swiftly alerting for any irregularities, and is complemented by a comprehensive warning mechanism and alarm bell, ensuring maximum safety and operational excellence.
- Our transparent ink supply pipe design, paired with a high-mounted ink storage cup, provides an unobstructed view of ink levels throughout the production process. The inclusion of a circulating cleaning pipeline and an ink roller streamlines operations, facilitating rapid, effective cleaning and maintaining a stable ink supply to guarantee seamless productivity.
Phase adjustment mechanism
1. Experience unrivaled control with our printing plate roller phase adjustment, expertly managed via a frequency converter. Achieve effortless 360-degree phase adjustments, applicable both when the machine is in motion or at rest.
2. Our advanced frequency converter, in tandem with motor speed management and encoder integration, alongside a state-of-the-art PLC programming system, ensures phase adjustment precision is maintained at an extraordinary 0.2mm.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is meticulously designed to stabilize machine operations. Whether you're separating the machine or adjusting the phase, it ensures that rotation is perfectly restricted, maintaining the original gear position with unmatched precision.
- Simplify operations with every printing unit equipped with intuitive positive and negative inching controls for the main machine. This innovative system facilitates plate erasing, hanging, and precise color registration, greatly enhancing efficiency and significantly reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department's advanced electrical operations are effortlessly managed with a user-friendly touch screen interface, seamlessly controlling the PLC programming automation system. Simply input the product dimensions as per the order ('length * width * height'), and the computer system automatically positions the order with remarkable ease. Additionally, manual fine-tuning of the slotting position is available to perfectly align with customer precision and customization requirements.
Experience unparalleled efficiency with our interactive color man-machine interface, offering intuitive menu storage and automatic shift distance compensation. The frequency converter-driven motor, paired with a Taiwan Province Delta motor transmission box, ensures swift, stable, and precise cutter head displacement. The encoder, in conjunction with the PLC control box, orchestrates high-profile cutter adjustments, synchronizing all four cutters to streamline distances, drastically minimizing adjustment time and significantly enhancing work efficiency.
Explore our exceptional pre-pressing, line pressing, and slotting capabilities with a six-axis, fully computer-controlled slotting part, delivering unmatched precision and effortless operation.
- Our innovative single-shaft, double-knife slotted structure, featuring an internal tooth design for precise box height adjustments, ensures cartons remain free from lubricant contamination. The slotting unit incorporates an emergency stop device for heightened safety and provides convenient positive and negative inching across the entire machine, offering flexible and user-friendly operation.
- Meticulously crafted, our standard grooving knife, with a robust 7mm thickness and constructed from high-quality alloy steel, undergoes post heat treatment to achieve exceptional hardness and durability. The double-blade trimming knife offers precise cutting with its razor-sharp edge. Constructed from high-grade 45# seamless steel tube, the shaft is enhanced through grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter, along with versatile trimming and cutting devices, this machine showcases remarkable production adaptability, with the elastic double-blade trimming knife ensuring smooth, cost-effective trimming.
- By integrating cutting-edge linear guide rail technology, our machine guarantees stability and precise slotting phase accuracy. It includes a ten-screw automatic adjustment system that seamlessly synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by state-of-the-art button and touch screen interfaces, this system ensures unmatched precision.
Pre-pressing wheel and line pressing wheel
- Expertly constructed with the highest standards, this machine's upper and lower shafts are made from exquisite high-quality steel. They undergo meticulous quenching, tempering, and electroplating to achieve perfect dynamic and static balance. The innovative design incorporates four groups of advanced line pressing wheels, expertly preventing cardboard crushing and ensuring impeccably smooth and tidy line pressing. The slotting part is further refined with precision-engineered prepressing wheels, enhancing line shape, minimizing cracking, and maintaining unparalleled box regularity after dual prepressing and pressing.
- Experience the pinnacle of precision with our manually refined gap dial for the wire pressing wheel, offering an adjustable range of 2-12mm. The inclusion of a backlash-free adjusting mechanism ensures seamless gear adjustment without any disruption to gear meshing, guaranteeing transmission accuracy that is nothing short of impeccable.
Slotted phase adjusting mechanism
- Our sophisticated slotting phase embraces cutting-edge technology with the integration of a planetary gear mechanism. Utilizing PLC and an electric digital input system, it allows for precise 360-degree adjustment. These adjustments can be executed seamlessly, whether the equipment is in motion or at rest, ensuring flawless adaptability at all times.
Die-cutting unit
- This die-cutting unit features a knife plate roller with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, all crafted from premium cast steel. The surface has undergone meticulous grinding and balance correction to enhance operational stability, while shaft electroplating ensures perfect uniformity in hole separation, delivering consistent performance.
- Precision-designed to perfection, the die template bolt holes are 10M, showcasing an axial spacing of 100mm with 18 equal parts radially. The die cutter height is precisely 25.4mm, with the wooden template thicknesses set at 16mm for three-layer and 13mm for five-layer cardboard, catering to diverse die-cutting needs with exceptional accuracy.
Rubber roller (upper roller)
1. The rubber pad roller, boasting a diameter of less than ¢536mm and a complementary rubber pad diameter of 554mm, showcases a quick-change design that ensures outstanding wear resistance and enduring longevity. Crafted from superior cast steel, it undergoes quenching, tempering, and surface fine grinding, guaranteeing optimal running stability at all times.
2. Achieve precise control with our electrically adjustable gap between the knife die roller and rubber pad roller, leveraging a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across various knife positions, thereby significantly extending the Youli rubber pad's lifespan for unmatched durability.
Grinding repair mechanism
1. The electric grinding of the rubber pad offers swift and efficient corrections, drastically enhancing its service life and ensuring consistently high performance.
Phase adjusting device
1. Our cutting-edge die-cutting phase features an electric digital 360-degree adjustment capability, allowing modifications to be made during both operation and stoppage of the equipment. This flexibility ensures continuous, seamless operation with precision.
Drive gear
- Unlock the pinnacle of high-precision performance with our impeccable helical gear transmission system, crafted from 20GrMnTi high-quality alloy steel. Undergoing processes of quenching, high-frequency quenching, and gear grinding, these components ensure smooth operation, subdued noise, and a sustained hardness of HRC58-62. These exceptional attributes consistently uphold printing register accuracy over time with minimal wear.
2. Experience the seamless brilliance of advanced shaft and gear assembly, innovatively designed with a tensioning connecting sleeve for a keyless connection. This revolutionary solution ensures zero gaps during high-torque applications, facilitating effortless installation and maintenance, and promising impeccable long-term transmission accuracy for flawless printing registration.
3. Our state-of-the-art gear lubrication system harnesses the power of an automatic spray lubrication system, driven by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your machinery, and providing unmatched reliability.
Motor part
- Elevate your experience with the unparalleled performance of our main motor, meticulously controlled by the prestigious 'Dongli' frequency converter. Enjoy an operation that is seamlessly smooth, with minimal vibration and noise. Coupled with the 'Taiwan Province Delta' frequency converter, it delivers superior low-speed rated torque output, ensuring ultra-quiet and stable operation throughout, redefining excellence at every turn.
- Our state-of-the-art machinery is equipped with Zhongxin fans that ingeniously serve dual purposes: adsorption and dust removal, ensuring a pristine operation environment. The phase motor in use is the robust and dependable Zhejiang DH motor, perfectly paired with the renowned Taiwan Province Taibang motor for ink homogenization. This dynamic duo guarantees a harmonious blend of low noise levels and unwavering power consistency, setting a new standard in operational excellence.
Bearing Part
1. Our machine's core strength lies in the unparalleled precision and durability provided by the premier 'NSK' main bearings. To further enhance performance, we incorporate high-quality bearings from Wahalo and other trusted domestic suppliers. This meticulous selection ensures product precision at P6 P5 P4 levels, complemented by achieving superior vibration standards of the Z1 group or higher, ensuring longevity and reliability in every aspect.
Electrical Components
1. Each component of our machinery is fortified with an independent electronic control unit, ensuring maximum safety and steadfast reliability. The use of top-notch components from Zhejiang Zhengtai enhances the efficiency of our relays, indicator lights, buttons, and contactors. Moreover, the integration of Yadeke pneumatic components, including solenoid valves and cylinders, assures a performance that is not only flexible but also robust and enduring, providing seamless operation day after day.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Beacon of Manufacturing ExcellenceWith an unwavering dedication to crafting superior corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds acclaimed import and export rights. Our premium products include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, alongside the robust cardboard production line and the extraordinarily efficient carton production line. Our expertise extends to the groundbreaking intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, complemented by the state-of-the-art intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our distinguished portfolio includes the precision-designed roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are renowned for their safety, stability, and exceptional performance, boasting over ten national patents. They are diligently tested to meet the stringent ISO9001 quality management system and CE EU certifications. Our outstanding presales and after-sales services guarantee efficiency and reliability, providing tailored services and expert remote video guidance. We deliver overseas technical support through our team of seasoned engineers, ready and available 24/7 to assist you.
With a global perspective, our products are proudly exported to leading markets such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of others, spreading unmatched quality globally. While we might not always offer the lowest price, we assure incomparable quality. We choose to discuss pricing upfront rather than apologize for quality later, securing a strong advantage in the competitive landscape of our industry.
Driving global trade with integrity at its core. Partner with us and experience the most reliable ally on a global scale. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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