High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line

Product Details
Customization: Available
Warranty: 1 Year
Certification: ISO9001, TUV, GMP, ISO, CE
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  • High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
  • High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
  • High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
  • High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
  • High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
  • High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
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  • Overview
  • Detailed Photos
  • Product Parameters
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
DG1224
Application
Commodity, Machinery & Hardware, Textile, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Dining, Medical, Food
Driven Type
Electric
After-Sales Service Provided
Overseas Service Center Available
Type
Carton Production Line
Automatic Grade
Automatic
Voltage
220V / 380V / 440V
Productive Cycle
30-60 Days
Size
Support Customization
Colors
Support Customization
Logo
Support Customization
Transport Package
Plastic Wrapped Film or Wooden Box Packaging
Trademark
Zhanzhuo
Origin
Hebei China
HS Code
84413090
Production Capacity
100 Set/Year

Packaging & Delivery

Package Size
3000.00cm * 2600.00cm * 18000.00cm
Package Gross Weight
7000.000kg

Product Description

 

Introducing our state-of-the-art high-speed automatic flexo printer, slotter, die cutter, folder, and gluer strapping line! This cutting-edge machinery is designed to revolutionize your production process, delivering unparalleled efficiency and precision. Engineered for excellence, our flexo printer seamlessly integrates with the slotter and die cutter, ensuring flawless performance and superior quality output. Whether you're handling large orders or custom projects, this versatile machine adapts effortlessly to meet your needs. Elevate your production capabilities and stay ahead of the competition with our advanced carton production line solution!

High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
Detailed Photos

 

High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
Product Parameters

 

The box pasting machine integrated with a printing slotting machine, crafted by Dongguang Zhanzhuo Machinery Trade Co., Ltd., is a marvel of engineering. It boasts a straightforward structure, superb box folding precision, and aesthetically pleasing box folds. The electrical systems, bearings, belt chains, and other critical components come from renowned brands in Europe, America, Japan, and Taiwan. This machine shines with a seamless track, minimal noise, impressive efficiency, user-friendly operations, and unparalleled safety and reliability, making it the ideal choice for enterprises seeking prosperity.
1. Folding Box Gluing Machine (Upper Printing Type).
2. The front section of the upper conveyor belt utilizes flexible rollers, while the rear section features a vacuum adsorption system. The gap is expertly adjustable to cater to varying cardboard thicknesses.
3. The lower belt, powered by an independent motor, ensures that cardboard alignment remains precise during entry, effectively minimizing any deviation.
4. The innovative 'sandwich' structure adeptly manages the control of mouth dimensions.
5. For added versatility, an Italian ERO glue spraying device is available for selection.
6. The counting and stacking machine, driven by a servo motor, precisely regulates the sheet count in each bundle, ensuring accuracy and efficiency.

Introduction to the technological process and technical parameters of this superior product is detailed below.
1. Glue
The gluing department features an innovative non-stop gluing system to prevent glue solidification during brief stoppages. The gluing wheel gap is conveniently adjustable, accommodating paper thicknesses from 1-8mm with ease, and allowing precise adjustment of the glue quantity.
2. Paper Folding
A. The synchronized speed of the upper and lower beam belts with the slotting machine ensures smooth paper handling, eliminating grabbing or blocking issues, and enhancing the accuracy of paper reception.
B. Independent adjustments of the upper and lower belt speeds allow for precise synchronization, ensuring operational harmony and efficiency.
C. The origami component, comprising a belt and glue stick, offers effortless angle adjustments, enhancing ease of use and operational simplicity.
3. Preloading
The adjustable pre-pressing system, with configurable gaps between the upper and lower sticks, caters to 1-8mm paper folding boxes. Adjustments are easily made via a dial or directly input on a touch screen for automatic machine adjustments.
4. Counting Stacking
Driven by a servo motor, the fully automated stacking machine ensures precise sheet count control within each bundle, evenly pressing sheets and utilizing computer-controlled counting for accurate discharge.
Parameters of the machine
Maximum box sticking speed 200 /min
Minimum box size of folding box (A*B) Straight:360*300
Counter:320*300(mm)
Maximum box size of folding box (A*B) 1200* 1200(mm)
Total motor power 40KW
Total mechanical volume 25500*4000*3700(mm)
High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
Preliminary Debugging Operation of the Machine
Preliminary debugging is a crucial preparatory step post-installation, impacting the machine's lifespan, production schedule, and product quality. Proper debugging ensures optimal performance. The following steps outline the debugging process for use by crew and debugging personnel. use by crew and debugging personnel.
1. Post-connection of all gas circuits, sources, circuits, and power supplies, the machine is ready for trial operation. Commence by testing movements of the upper and lower beams, sheet piling paper counting unit, blowers, and driving motors at a controlled low speed.
2. Initiate the machine in a gentle, slow motion for a period exceeding 10 minutes, progressively enhancing the speed thereafter. During this phase of gradual motion, attentively monitor each component for any unusual auditory indications like metal clashing or knocking. Subsequently, continue the acceleration (ensure each speed escalation does not surpass 10% of the rated speed) until the machine reaches its optimal rated speed.
3. Securely close the paper pushing and counting sections, then activate the paper feeding, folding, and pre-pressing sections. Conduct a careful assessment to ensure the sections exhibit seamless folding and achieve the desired folding precision. Once confirmed, incrementally increase the speed (note: the machine's operational speed must not exceed its rated speed) after all sections of the folding mechanism are correctly positioned and functional.
4. Gradually start the entire machine, testing functionalities such as paper aligning, counting, and pushing. Aim to achieve the designated operational positions as outlined above (to preserve the machine's longevity, ensure the operating speed remains within the rated limit).
5. Steps 1, 2, 3, and 4 outline the procedure for the initial test run. Following this, should there be a need to modify the box type, only initiate the complete machine and adjust the folding box at a reduced speed to meet the specified size requirements.
Maintenance and Lubrication Procedures for Optimal Machine Performance
Prevention surpasses maintenance, and maintenance outweighs repair. To ensure uninterrupted production and extend the machine's operational life, meticulously adhere to the maintenance protocols detailed in this chapter.
1. Guide Rail Maintenance and Lubrication Protocol
A. Thoroughly cleanse the surface of the moving guide rail and roller from oil and dust, then apply a suitable amount of engine oil (32#). Maintain the guide rail and roller surfaces immaculately clean to avoid direct dry friction devoid of lubrication between the guide rail and roller.
B. Purge oil residues from the traversing chute surface and apply a generous layer of grease (specifically Mobil MP).
C. Ensure replenishment of lubricating oil (Mobil MP) to each bearing periodically.
2. Sprocket and Gear Maintenance and Lubrication
A. Scrub the sprocket and chain surfaces to remove grease and grime, applying grease (Mobil MP) thereafter.
B. Eliminate oil stains from the gears and gear set surfaces, subsequently applying a coat of grease (Mobil MP).
3. Motor and Reducer Maintenance and Lubrication
Regularly replace the drive reducer's lubricating oil (with Mobil DTE629), periodically clean the motor's surface dust, refraining from using damp cloth for wiping.
3. Belt Maintenance Protocol
A. As conveyor belts are susceptible to wear, routinely cleanse the pulley of debris (as debris causes disparate belt speeds, affecting machine performance and hastening belt deterioration).
B. Avoid dripping lubricating oils and similar oily substances on the conveyor belts and pulleys, as they might induce belt slippage and deteriorate machine performance.
4. Miscellaneous Maintenance Measures
A. Regularly cleanse the drive shaft, removing oil and dust transversely from the screw rod surface, applying engine oil (32#).
B. Frequently inspect for any looseness or wear in fastening screws, belts, keys, and other components.
C. Systematically remove dust from each part of the machine's surface (on a daily basis).
Note: The specified cycle pertains to maintenance under standard conditions. Adaptations may be necessary under special conditions, warranting specific attention.
Company Profile

 

Introduction of our company
Zhanzhuo Machinery, professional manufacturer of high-quality corrugated cardboard carton machine, has the right to import and export. Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on. The products are safe and stable in quality and superior in performance. They have won more than ten national patents and passed ISO9001 quality management system certification and CE EU certification. Our pre-sales and after-sales service are efficient and reliable, customized services, professional remote video guidance and engineers' debugging abroad, and we are at your service 24 hours a day.
Looking around the world, products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil and many other countries. I can't give you the lowest price, can only give you the highest quality; I would rather explain the price for a while, don't want to apologize for the quality for a lifetime! It has an absolute advantage in the fierce competition in the same industry.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.

 
Our Advantages
High Quality Corrugated Carton Box Machine for Full Automatic Carton Production LineHigh Quality Corrugated Carton Box Machine for Full Automatic Carton Production LineHigh Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
Certifications
High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
Packaging & Shipping
High Quality Corrugated Carton Box Machine for Full Automatic Carton Production Line
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.

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