Step into the future of industrial innovation with our exceptional High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unparalleled precision and maximum efficiency, this avant-garde machine revolutionizes your production line, significantly enhancing your operational prowess and delivering exceptional quality consistently. Unveil the next generation of carton printing and die-cutting technology, where extraordinary performance seamlessly merges with remarkable speed and unwavering reliability. Elevate your business to new heights with this state-of-the-art machine, designed to ensure flawless operations and superior output every time.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. Behold a versatile masterpiece that seamlessly integrates an array of processes into one streamlined operation-multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching. Experience the pinnacle of advanced technology with an adsorption-powered paper feeding system, while the precision-managed start and stop functions are governed by a sophisticated frequency converter and fan. Equipped with a high-power dust removal fan, this machine guarantees a pristine cardboard surface, primed for immaculate precision printing. The intuitive interface, featuring both a main and side touchscreen, is orchestrated by an advanced PLC programming system, offering a seamless human-machine symphony of control over every phase of operation, from feeding to output. Operational safety and monitoring are enhanced by the real-time paper output monitoring equipment, stationed at the forefront of the main machine, delivering insights into the status of the paper output department during both start and stop phases, thus ensuring operator safety and machine efficiency. Each component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The meticulously engineered transmission shafts undergo dynamic and static balance treatment, while the gears are subjected to specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring fortifies the bond between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Introducing the pinnacle of precision and durability, our paper feeding unit is a testament to innovation, incorporating the renowned Taiwan Province leading edge technology. Meticulously crafted, the paper feeding wheel shaft is constructed from top-tier bearing steel, guaranteeing unparalleled reliability and performance that exceeds expectations.
- Our state-of-the-art control panel, featuring a vibrant 7-inch color touch screen, redefines user experience with its seamless man-machine interface. Effortlessly manage and communicate across the paper feeding, printing, slotting, and die cutting sections in real time. From phase monitoring, machine speed, and counting, to system settings adjustments such as fan speeds and alignment, every function is easily accessible for quick, safe, and efficient operation. The dual operating systems provide the flexibility of both manual and automated controls, precisely catering to your every requirement.
- Revolutionize your paper feeding experience with our innovative suction fan, expertly adapting to various cardboard sizes through a frequency converter-controlled motor. This ensures not just cost-effective power consumption but also elevates printing quality. The dust removal fan, equipped with a robust motor and multiple dust brushes, meticulously cleanses cardboard surfaces, obliterating impurities for pristine results.
- Step into a new era of precision with our leading edge paper feeding, available in a standard type, ideal for all corrugated shapes, delivering unwavering stability and accuracy. The vacuum negative pressure suction flat feeding system ensures high-speed precision. Opt for the 'Soft Pressing' high matching type, offering reduced friction, minimized cardboard damage, and enhanced protection of corrugated strength. This advanced system effortlessly transports E-groove and lower quality cardboards, optimizing time and alleviating congestion.
- Utilizing the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard length are substantially minimized. As the cardboard advances to the pulley, it maintains a synchronized speed, ensuring a flawless transition without the slightest risk of speed variance compromising precision.
- Experience effortless adjustments with our electric left-right stop gauges, allowing for synchronized or independent operation. The cardboard dragging frame adjusts electrically for adaptable width, while the manually lifted front baffle blends reliability with user-friendly functionality.
- Our unit's innovative electric control machine seamlessly manages opening and closing, complete with an alarm system for heightened safety. Features such as a friction clutch transmission shaft and pneumatic interlocking device ensure security and precision. Overload protection safeguards critical components, allowing for a swift resumption of normal production post-adjustments, preventing waste from misaligned printing.
- Crafted from superior seamless steel, our lower roller within the paper feeding system is finely ground and electroplated, maximizing friction for impeccable cardboard movement. The dual-layer rubber feed rollers, designed for elasticity and wear-resistance, feature a quick-release design for rapid operations. Benefit from our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial for seamless manual control.
Printing unit:
Printing plate roller
The printing plate roller is the epitome of precision craftsmanship, boasting a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for flawless high-speed operation. Ingeniously, engraved reference lines on the shaft's horizontal and circumferential planes facilitate effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a convenient plate hanging groove, swift plate changes are a breeze. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a breezy 6mm, easily modified electrically, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear elegantly orchestrates the360°degree circumference adjustment with precision, and the 360° Our sophisticated degree computerized control system orchestrates motor operations with unmatched precision, effortlessly adjusting whether the machine is in motion or at rest. A sleek touch screen elegantly showcases real-time data and auto-adjusts input sizes, enhancing both operational ease and precision. The automatic zeroing mechanism for the printing plate roller, equipped with a dedicated plate hanging position, activates with a simple touch, driving the equipment seamlessly to its optimal state. This innovation not only boosts labor efficiency but revolutionizes user interaction. The inclusion of a pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, significantly simplifying plate changes and maintenance, ensuring every process is a breeze.
Impression roller
- Crafted with meticulous attention to detail, the impression roller is engineered from seamless, high-quality steel pipe, undergoing exquisite fine processing. Its dynamic and static balance corrections ensure steadfast and flawless operation. With processes like quenching, tempering, hot charging, and electroplating, combined with surface fine grinding, this roller delivers unmatched performance, setting a new benchmark in durability and precision.
- Introducing a state-of-the-art, backlash-free gear adjustment mechanism, our system ensures unfaltering meshing during adjustments to guarantee impeccable transmission precision. Experience ultimate control with manual micro-adjustment of the gap between the printing plate roller and the impression roller, facilitated by a scale display for ease of use. Our 1:200 double-stage worm gear box offers precise positioning adjustments with an adjustable range of 0-12mm, delivering exceptional accuracy and reliability.
Metal anilox roller
- Revolutionize your printing with our anilox roller cots that feature an innovative cantilever structure, simplifying both installation and maintenance. With the option to seamlessly integrate a scraper system later, these rollers, manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, embody quality and cutting-edge technology. Crafted from high-quality steel, these rollers promise long-lasting durability, exceptional wear and corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch to perfectly meet the specific demands of your printed products, ensuring every print is a masterpiece.
- Our ingenious pneumatic pressing actions ingeniously adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts. Concurrently, the electric ink uniforming system activates, preventing ink from drying and ensuring consistent quality. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch smartly disconnects from the driving force, allowing for swift and convenient ink mixing or washing, making each task effortlessly efficient.
- Consider elevating your performance with the optional ceramic net roller (additional price applies). This upgrade features a steel pipe surface exquisitely clad in lustrous ceramic, finely refined by grinding and laser engraving to achieve uniformly inked dots ranging from 200-400 lines/inch, promising an unparalleled printing experience.
Rubber roller
- Crafted by the renowned 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are engineered from superior seamless steel pipes, undergoing precise dynamic and static balance treatments. Encased in premium Ding Qing rubber, these rollers boast remarkable wear and corrosion resistance. Precision CNC grinders shape them to perfection, ensuring the impeccable height and accuracy of the cots, setting a new standard in roller performance.
- Experience uniform ink application perfected with our 1:200 double-stage worm gear clearance fine adjustment. Once adjustments are made, gravity-induced self-locking occurs, ensuring reliability and precision. After cleaning, the rubber roller smartly separates from the anilox roller to prevent deformation and maintain its elasticity, guaranteeing consistent, high-quality results every time.
Scraper system
- Welcome to a new era of ink management with our revolutionary chamber fluid dynamics and ink sealing design. Our cutting-edge closed double scraper system provides exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures perfect alignment of the anilox roller and scraper. The anti-corrosion and anti-sticking coating within the inner chamber simplifies ink transfer and cleaning processes. Designed for seamless integration, our system allows easy upgrades from outdated cots or single scraper systems. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and significantly reducing solvent usage, thus making every operation not just efficient but also eco-friendly.
- Achieve precision like never before with our scrupulously designed scraping angle and mechanical precision. Our system guarantees consistent scraper positioning post-replacement, ensuring top-tier scraping results every time. Equipped with an adjustable compensation feature, our sealing system allows for continual operation without the need for shutdowns, providing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends, offering a streamlined and efficient solution. Enjoy effortless assembly and disassembly of the closed chamber with no need for auxiliary tools, making maintenance a breeze.
Ink supply system
- Our revolutionary ink supply system is engineered with a state-of-the-art one-way diaphragm pneumatic pump, meticulously crafted to efficiently recover and recycle accumulated water, thereby optimizing filtration and circulation processes. For enhanced precision in systems featuring optional scraper ink control, a robust double-acting diaphragm pump is integrated. This sophisticated system comes equipped with an automatic sensing and detection feature that meticulously monitors ink levels and promptly alerts you to any anomalies, complete with a comprehensive warning system and alarm bell, ensuring optimal safety and peak functionality at all times.
- The innovative transparent design of our ink supply pipe, coupled with a strategically high-mounted ink storage cup, offers unparalleled visibility of ink levels during production, ensuring seamless operation. Our advanced circulating cleaning pipeline, alongside the ink roller, simplifies maintenance, guaranteeing swift, effective cleaning and a consistent, stable ink supply for uninterrupted productivity and performance excellence.
Phase adjustment mechanism
1. Experience unmatched precision and control with our cutting-edge printing plate roller phase adjustment, expertly managed by a frequency converter. This system allows for seamless 360-degree phase adjustments, effortlessly applicable whether the machine is actively running or in a paused state, ensuring flexibility and accuracy at all times.
2. Elevate your phase adjustment accuracy with our sophisticated frequency converter, which expertly controls motor speed, integrated with a high-precision encoder and an advanced PLC programming system, maintaining an impressive precision within a remarkable 0.2mm, setting new standards in operational efficiency.
Pneumatic interlocking brake positioning device
- Our advanced pneumatic interlocking brake positioning device is ingeniously designed to stabilize machine operations. Whether separating the machine or adjusting the phase, this cutting-edge cylinder brake mechanism ensures precise restriction of rotation, maintaining the original gear position with meticulous accuracy, safeguarding productivity and enhancing operational reliability.
- Effortlessly experience streamlined operations with each printing unit, equipped with intuitive positive and negative inching controls of the main machine. This innovative system simplifies processes such as plate erasing, hanging, and color registration, resulting in enhanced efficiency and reduced labor intensity, empowering operators to achieve more with ease.
Slotting unit
Touch screen operation control
Step into the future of slotting operations with our touch screen interface, providing complete control over the PLC programming automation system within the slotting department. Simply enter the product dimensions ('length * width * height') as per your order, and watch as the computer system effortlessly and automatically positions the order with remarkable ease. For those who desire precision and customization, manual fine-tuning of the slotting position is also available to meet exact customer specifications.
Immerse yourself in a world of unparalleled efficiency with our sophisticated color man-machine interface, offering menu storage and automatic shift distance compensation. Powered by a frequency converter, the motor skillfully controls the motor transmission box from Taiwan Province Delta, delivering swift, stable, and accurate cutter head displacement. The encoder, paired with the advanced PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances perfectly, drastically reducing adjustment time and significantly boosting work efficiency.
Uncover the exceptional capabilities of our pre-pressing, line pressing, and slotting functions, featuring a state-of-the-art six-axis, full computer-controlled slotting part that offers unmatched precision, ease of use, and operational excellence, setting the stage for superior performance and results.
- Our innovative single-shaft, double-knife slotted structure boasts an internal tooth design that ingeniously adjusts box height while preventing lubricant contamination of cartons. Designed with safety in mind, our slotting unit includes an emergency stop device and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation for optimal results.
- Crafted to perfection, our standard grooving knife features an impressive 7mm thickness, forged from robust alloy steel. Undergoing post heat treatment, it commands exceptional hardness and resilience. The precision of the double-blade trimming knife is unmatched, with its razor-sharp edge. The shaft, made from high-quality 45# seamless steel tube, is enhanced by meticulous grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter, alongside versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth and cost-effective trimming, elevating productivity and product quality.
- Incorporating cutting-edge linear guide rail technology, this machine offers unparalleled stability and slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by advanced button and touch screen interfaces, it ensures unmatched precision, elevating your production capabilities to new heights.
Pre-pressing wheel and line pressing wheel
- Expertly crafted for unmatched performance, our machine's upper and lower shafts are built from premium high-quality steel, uniquely quenched, tempered, and electroplated to maintain perfect dynamic and static balance. Equipped with four groups of pioneering line pressing wheels, this machine masterfully prevents cardboard crushing, delivering smooth and pristine line pressing every time. The slotting section is ingeniously enhanced with prepressing wheels to refine line shape, significantly reducing cracking and ensuring immaculate box regularity post dual prepressing and pressing.
- Achieve absolute precision with our manually refined gap dial for the wire pressing wheel, adjustable within a versatile range of 2-12mm. Our innovative backlash-free adjustment mechanism ensures gear alignment remains flawless, delivering impeccable transmission accuracy that truly stands apart.
Slotted Phase Adjusting Mechanism
- Harnessing the power of an advanced planetary gear mechanism, our slotting phase offers unparalleled precision with PLC and electric digital input for a seamless 360-degree adjustment. Whether in motion or at rest, make adjustments effortlessly with supreme accuracy.
Die-Cutting Unit
- Our knife plate roller, with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, is expertly crafted from superior cast steel. Enhanced through surface grinding and balance correction, it ensures optimal operational stability, while shaft electroplating guarantees uniform hole separation.
- Engineered with exceptional precision, the die template bolt holes are meticulously designed at 10M, featuring an axial spacing of 100mm with 18 radially equal parts. The die cutter height is optimally set at 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. The rubber pad roller boasts a diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm. Our innovative quick-change design ensures outstanding wear resistance and longevity. Crafted from superior cast steel, it undergoes quenching, tempering, and surface fine grinding for unparalleled running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with our robust air-lock fixed adjusting mechanism. The 50mm mechanical transverse device provides precise speed difference compensation, ensuring even wear across varied knife positions and effectively extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Our efficient electric grinding procedure for the rubber pad enables rapid and effective corrections, substantially enhancing its service lifespan and ensuring peak performance.
Phase Adjusting Device
1. The die-cutting phase features an electric digital 360-degree adjustment capability, allowing seamless modifications during both operation and equipment rest, ensuring flawless precision.
Drive Gear
- Our high-precision helical gear transmission is a marvel of engineering, crafted from 20GrMnTi high-quality alloy steel. Undergoing meticulous processes like quenching, high-frequency quenching, and gear grinding, it delivers smooth operation, minimized noise, and a robust hardness of HRC58-62. These qualities ensure that printing register accuracy remains consistently high over time, with virtually no wear.
2. Experience flawless performance with our cutting-edge shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for keyless connection. This groundbreaking solution ensures zero gaps even under high-torque demands, facilitating effortless installation and maintenance. Delight in prolonged transmission accuracy, guaranteeing impeccable printing registration every time.
3. Our advanced gear lubrication system is powered by an automatic spray lubrication mechanism driven by a precision gear oil pump. This guarantees unwavering transmission accuracy, thus protecting the longevity and peak performance of your machinery.
Motor Part
- Discover the extraordinary performance of our main motor, expertly managed by the acclaimed 'Dongli' frequency converter. Enjoy an exquisitely smooth operation with minimal vibration and noise. Further, the 'Taiwan Province Delta' frequency converter ensures superior low-speed rated torque output, delivering ultra-quiet and stable operation throughout its lifecycle.
- Our state-of-the-art machinery leverages the innovative Zhongxin fans, which seamlessly perform dual functions: superior adsorption and efficient dust removal. The phase motor, sourced from the esteemed Zhejiang DH, ensures unwavering reliability, while the renowned Taiwan Province Taibang motor expertly handles ink homogenization. This remarkable synergy results in an unparalleled blend of low noise output and consistently stable power performance, making our machine an industry leader.
Bearing Part
1. At the heart of our machine's precision and longevity are the premium 'NSK' main bearings, known for their exceptional quality. These are complemented by additional high-caliber bearings from reputable domestic manufacturers such as Wahalo. Our commitment to excellence ensures product precision at P6, P5, P4 levels, meeting and exceeding the Z1 group vibration standards, establishing a new benchmark for performance and reliability.
Electrical Components
1. Each unit boasts a dedicated electronic control unit, ensuring unprecedented safety and dependability. We utilize top-tier components from Zhejiang Zhengtai for our relays, indicator lights, buttons, and contactors, ensuring the highest standards of performance. The integration of Yadeke pneumatic components, including solenoid valves and cylinders, guarantees a robust, versatile, and enduring operation, perfectly tailored to adapt to varied needs and conditions.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceWe are dedicated to engineering premium-quality corrugated cardboard carton machinery. As holders of the prestigious rights to import and export, our flagship offerings include the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, robust cardboard production lines, and highly efficient carton production lines. Our expertise extends to innovative intelligent digital printer machines and fully automatic high-end solutions.definition, highspeed printing slotting die cutting machines, along with cutting-edge intelligent automatic highspeed folder gluer machines and stitcher machines, as well as versatile gluer and stitcher machines. Our portfolio showcases precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and efficient partition assembler machines. Our products are renowned for their safety, stability, and exceptional performance, backed by over ten national patents and full compliance with the ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services guarantee efficiency and reliability, providing bespoke services and expert remote video guidance. Our commitment includes overseas technical support from our team of skilled engineers, available around-the-clock to ensure seamless assistance.
With a global vision, we proudly export our products to diverse nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading quality worldwide. While we do not boast the lowest price, we guarantee unmatched quality. We prefer to negotiate prices upfront rather than apologize for compromised quality later, sustaining our competitive advantage in the industry.
Global trade with integrity as our foundation. Partner with us to discover a trustworthy global ally. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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