Introducing our high-speed automatic lead edge feeder printer slotter die cutter machine-a remarkable innovation designed to transform your printing experience. This state-of-the-art equipment seamlessly integrates advanced technology with precision engineering to deliver unmatched efficiency and quality. Perfect for businesses that demand fast, reliable, and superior outputs, this machine is your ultimate solution for all your corrugated cardboard printing needs.
Detailed Photos
Product Description
Introducing our state-of-the-art High Speed Corrugated Cardboard Printer Machine for Fast Output, a marvel of engineering designed to revolutionize your production line. This exceptional equipment seamlessly executes multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, punching, and more, all in one streamlined operation. The machine's leading edge utilizes advanced adsorption technology for precise paper feeding. With a sophisticated PLC programming system, dual touch screens offer intuitive control over every function, ensuring flawless human-machine interaction. Observe the meticulous attention to detail as the high-power dust removal fan cleanses each cardboard surface, while the main and side touch screens manage operations with unparalleled precision. Safety is paramount with its innovative paper output monitoring system, ensuring staff protection during machine adjustments. Equipped with electric opening and closing mechanisms, pneumatic locking and plate lifting systems, as well as an automatic ink mixing feature complete with an ink shortage alarm, this machine guarantees uninterrupted, superior performance. Its dynamic and static balanced transmission shafts and specially processed, carburized gears offer an impressive hardness of HRC52-58 and a precision grade of 6, secured by a keyless connection ring for ultimate reliability. Experience a new level of automation, effortless maintenance, and exceptional production efficiency with our High Speed Corrugated Cardboard Printer Machine, promising exquisite printing patterns and impeccable color registration.
Product Parameters
Feeding Unit:
- Experience unparalleled precision with our High Speed Corrugated Cardboard Printer Machine, featuring the cutting-edge leading edge paper feeding technology from Taiwan. The durability is ensured by the use of premium bearing steel for the paper feeding wheel shaft, promising longevity and reliability.
- Seamlessly manage your operations with our intuitive 7-inch color touch screen control panel designed for superior user interaction. This advanced panel allows seamless communication across paper feeding, printing, slotting, and die-cutting sections. It empowers operators to oversee real-time operations, including phase tracking, machine speed adjustments, and system settings like the fine-tuning of adsorption and dust removal fans. With options for both man-machine dialogue and manual electric control, enjoy rapid, safe, and straightforward adjustments, ensuring smooth operations at every stage.
- Optimize your energy efficiency with our adjustable suction fan technology, tailored to the specific dimensions of your cardboard. The frequency converter controlled motors work diligently to minimize power usage, cutting down on operational costs. Equipped with robust dust removal fans and multiple cleaning brushes, this system effectively eliminates surface impurities, significantly enhancing your print quality.
- Our leading-edge paper feeding system offers two exemplary models: The Standard Type (refer to Figure -1) is versatile for all corrugated cardboard types, ensuring stability and precision in feeding. For an elevated experience, opt for the 'Soft Pressing' High Matching Type (refer to Figure -2) that minimizes friction and preserves the integrity of the corrugated structure. This innovative model supports seamless transport of various cardboard qualities, mitigating congestion and boosting production efficiency. Benefit from less damage and reduced production time with our state-of-the-art design.
- Utilizing the leading edge of the cardboard as a positioning reference, our system significantly diminishes the impact of length discrepancies. Upon reaching the pulley, the cardboard matches the pulley speed precisely, guaranteeing flawless handovers unaffected by speed variations.
- Our cardboard left and right stop gauges offer electric adjustment, allowing for synchronized or independent control. The cardboard drag frame features electric front-back adaptability for diverse widths, while the front baffle's manual synchronous lift ensures straightforward, reliable handling.
- The machine's electric control system for unit opening and closing, coupled with an alarm bell, ensures operational security and efficiency. With one-button positioning and a protective friction clutch, operator safety is paramount. The pneumatic interlocking system provides precise locking, maintaining gear alignment for flawless production continuity, effectively preventing waste due to misalignment.
- Constructed from high-quality seamless steel, the lower roller of the paper feeding roller is precision-ground and electroplated to optimize cardboard friction. The rubber feed roller employs a dual-layer coating for enhanced elasticity and wear resistance. Featuring a quick-release structure and a two-stage worm gear pressure adjustment, this design ensures convenience, speed, and precise manual control for seamless operation.
Printing Unit:
Printing Plate Roller
The printing plate roller boasts a diameter of < ¢524mm (inclusive of the plate diameter < ¢536mm), meticulously crafted from high-quality steel. Its surface undergoes fine grinding and hard chromium plating, supplemented by dynamic balance correction to ensure seamless operation, even at high speeds. With expertly engraved reference lines along the shaft's horizontal and circumferential directions, plate hanging and alignment are made effortless. The ratchet-fixed plate winding shaft, featuring a plate hanging groove, facilitates swift plate changes. Electrically adjustable from left to right, with an axial distance of 6mm, the effective adjustment range extends to 12mm, allowing for precise correction of the printing plate during both operation and halts. The printing plate roller phase is ingeniously managed by a planetary gear control system.360°degree adjustment of the circumference ensures precision, while the 360° degree computer system orchestrates motor operation adjustments, seamlessly functioning during both active and paused states. An intuitive touch screen showcases adjustment values and performs automatic recalibration upon size input. The automatic zeroing feature of the printing plate roller is further enhanced by a plate hanging position system; by simply pressing the plate hanging position button, the equipment autonomously moves to an optimal plate hanging locale, significantly boosting labor efficiency. Additionally, a pedal switch enables forward and backward rotation of the printing plate cylinder, streamlining plate changes and cleaning tasks.
Impression roller
- Crafted with precision from high-quality seamless steel pipe, the impression roller undergoes comprehensive processing including dynamic and static balance corrections, ensuring unwavering performance. Through quenching, tempering, hot charging, and electroplating, every detail is perfected.
- The gear system employs an innovative backlash-free adjustment mechanism, maintaining flawless gear meshing and ensuring exceptional transmission precision. A manual micro-adjustment feature allows fine-tuning of the gap between the printing plate roller and the impression roller, with a clear scale display. The positioning is refined using a 1:200 double-stage worm gear box, offering an adjustable range of 0-12mm.
Metal anilox roller
- Anilox roller cots leverage a cutting-edge cantilever structure, simplifying installation and upkeep, with optional scraper system fitting. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, each anilox roller is crafted using a specialized high-quality steel process, promising durability, wear resistance, and superior corrosion protection, with outstanding ink management. Available in mesh numbers: 200, 220, 250, 280 lines/inch, adaptable to your printing needs.
- The anilox roller and printing plate roller incorporate a touch plate adjustment mechanism powered by pneumatic pressing, automatically lifting the plate when the machine halts and initiating electric uniform ink distribution to prevent drying. With the ability to tailor inking delay times per printing unit and a one-way overrunning clutch disengaging drive force, ink mixing or cleaning becomes a breeze.
- The ceramic net roller option, available with a price premium, involves a steel pipe surface cloaked in ceramic, followed by grinding and laser engraving, ensuring uniform dot inking between 200-400 lines/inch, customizable per requirements.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, the cots use high-grade seamless steel tubes, finely tuned through dynamic and static balancing. Coated externally with premium Ding Qing rubber, these cots boast unparalleled wear and corrosion resistance, meticulously ground and shaped by precision CNC grinders to guarantee outstanding mid-height and accuracy.
- Utilizing a 1:200 double-stage worm gear, the clearance fine adjustment ensures even ink application. Post-adjustment, gravity-triggered self-locking separates the rubber roller and anilox roller after cleaning, preserving the rubber's form and elasticity.
Scraper system
- The groundbreaking closed double scraper system, featuring innovative chamber fluid dynamics and state-of-the-art ink sealing technology, delivers exceptional ink conveyance and conserves ink efficiently. Equipped with a pneumatic cylinder for precision adjustment and locking, the system automatically compensates for scraper abrasion, ensuring a perfect fit between the anilox roller and scraper for superior scraping results. The inner chamber boasts a specialized anti-corrosion and anti-sticking coating, simplifying ink transfer and cleaning processes. Its comprehensive installation design allows for the seamless replacement of any existing cots or single scraper systems. Truly fully enclosed, this design is ideal for volatile solvent applications, enhancing solvent conservation and improving workplace conditions.
- Precision is the hallmark of the accurate scraping angle and mechanical finesse in our system. Post scraper replacement, the scraper position remains constant, guaranteeing optimal scraping performance. The adaptable sealing system with compensation negates the need for shutdowns, ensuring complete seal integrity within the ink delivery system. The sealing block easily adheres to the engraved surface of the anilox roller without requiring smooth or engraved bands on the roller's ends. The closed chamber design allows effortless assembly and disassembly, with no need for auxiliary tools.
Ink Supply System
- Our ink supply system features a one-way diaphragm pneumatic pump, adept at reclaiming accumulated water within the pump and pipes, complemented by a filter and ink circulation system. With the optional scraper ink control system, a double-acting diaphragm pump is provided. The system also includes an automatic sensing and detection mechanism for ink quantity, along with an ink and wash abnormality alarm, complete with warning and alert sounds.
- The production process is made transparent and intuitive with our clear ink supply piping and elevated transparent ink storage cup, facilitating easy monitoring. The circulating cleaning pipeline alongside the ink roller ensures straightforward operation and maintenance, delivering reliable and steady ink supply.
Phase Adjustment Mechanism
1. Our state-of-the-art phase adjustment system utilizes a frequency converter for controlling the printing plate roller phase, allowing 360-degree adjustments whether the machine is running or stationary.
2. Harnessing the power of a frequency converter, the motor speed is expertly controlled, with an encoder working in harmony with the PLC programming system. This setup ensures the motor speed adapts automatically to the adjusted value, achieving a phase adjustment precision within a remarkable 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Featuring a robust cylinder brake mechanism, our system retains gear position accuracy. During machine separation or phase adjustments, the brake mechanism restricts machine rotation, maintaining the original gear position fixed point.
- Every printing unit is designed with advanced positive and negative inching control of the main machine, simplifying plate erasing, plate hanging, and color registration tasks, making operations more efficient and reducing labor.
Slotting Unit
Touch Screen Operation Control
Incorporating touch screen controls for electrical operations in the slotting department, our PLC automation system enables data input like 'length * width * height' for paper products per order. The computer system then automates order arrangement to the desired position with a single button, allowing manual fine-tuning of slotting position as per customer requests.
The color man-machine interface supports menu storage, automatic compensation, and shift distance correction. With the motor governed by a frequency converter, our Taiwan Province Delta motor transmission box ensures rapid, stable, and precise cutter head lateral displacement. The encoder, in conjunction with the PLC control box, fine-tunes the high-profile cutter, synchronizing the adjustment across four cutters, significantly reducing cutter adjustment time and boosting work efficiency.
Pre-pressing, line pressing, and slotting are managed by our full computer-controlled, six-axis slotting part, ensuring unmatched precision and control in the process.
- Our slotting unit incorporates a single-shaft double-knife slotted structure with an internal tooth design to prevent lubricating oil contamination of cartons. To guarantee safety, it includes an emergency stop function and provides positive and negative inching for the entire machine, offering users ease and flexibility.
- Experience unparalleled precision with our grooving knife, crafted from formidable 7mm alloy steel that undergoes a meticulous heat treatment process. The result? A tool of extraordinary hardness and resilience. Our double-blade trimming knife stands out with its razor-sharp edge and unmatched accuracy. The shaft, constructed from premium 45# seamless steel tube, is expertly ground and electroplated to ensure effortless movement. The innovative large displacement mechanism of the middle cutter, along with the trimming and cutting device, enhances production efficiency. Our elastic double-blade trimming knife guarantees smooth trimming and cost savings.
- Embrace the cutting-edge with our linear guide rail technology that delivers both stability and precision, safeguarding the exactness of the slotting phase. The state-of-the-art ten-screw automatic adjustment, coupled with the synchronous electric adjustment of the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat, ensures impeccable control accuracy via an intuitive button and touch screen interface.
Pre-pressing wheel and line pressing wheel
- Our upper and lower shafts are built from top-grade steel, undergoing quenching, tempering, and electroplating processes to achieve perfect dynamic and static balance. Featuring four innovative groups of line pressing wheels, our machine effectively prevents cardboard crushing and ensures a smooth, neat pressing line. The slotting part is enriched with prepressing wheels, enabling dual prepressing and pressing lines for enhanced line shape integrity, reduced cracking, and perfectly shaped boxes.
- Achieve precise adjustments with our manually adjustable gap dial for the wire pressing wheel, offering a range of 2-12mm. The gear's backlash-free adjusting mechanism ensures seamless gear meshing during adjustments, preserving transmission accuracy.
Slotted phase adjusting mechanism
- The cutting-edge planetary gear mechanism is complemented by PLC and electric digital input for 360-degree adjustment of the slotting phase. Adjustments can be made seamlessly, whether the equipment is in operation or at a standstill.
Die-cutting unit
- Our knife plate roller boasts an outer diameter of less than ¢486mm, with a knife template diameter of under ¢536mm. Crafted from superior quality cast steel, the roller features surface grinding, balance correction, and uniform hole separation to enhance operational stability, with an electroplated shaft for added durability.
- The die template's bolt holes are designed as 10M with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. Ideal for handling three-layer cardboard, with a die cutter height of 25.4mm and a wooden template thickness of 16mm, and five-layer cardboard with a thickness of 13mm.
Rubber roller (upper roller)
1. With a rubber pad roller diameter of under ¢536mm and a rubber pad diameter of 554mm, our quick-change rubber pad is renowned for its wear resistance and extended lifespan. The roller, made from high-quality cast steel, undergoes quenching, tempering, and surface fine grinding to heighten running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller, supported by a stable and reliable air-lock fixed adjusting mechanism. Our mechanical 50mm transverse traveling device and speed difference compensation system ensure uniform wear, significantly prolonging the Youli rubber pad's service life.
Grinding repair mechanism
1. Our electric grinding rubber pad mechanism offers rapid and efficient correction, substantially enhancing the rubber pad's service life.
Phase adjusting device
1. The die-cutting phase is effortlessly adjusted via an electric digital 360 system, allowing modifications during both operation and stop phases of the equipment.
Drive gear
- Our high-precision helical gear transmission stands as a beacon of excellence, utilizing 20GrMnTi high-quality alloy steel. Subjected to quenching, tempering, high-frequency quenching, and gear grinding, the gear ensures seamless operation with minimal noise. With a hardness of HRC58-62, the gear promises a prolonged life span and minimal wear, maintaining printing register accuracy over time.
2. The shaft and gear are ingeniously joined using a tensioning connecting sleeve with a keyless connection. This innovative design guarantees a seamless experience even under high torque conditions, ensuring no gaps during operation. The ease of installation and maintenance is complemented by exceptional long-term transmission accuracy, providing unmatched reliability in printing registration.
3. Our gear lubrication is enhanced by an automatic spray lubrication system, powered by a sophisticated gear oil pump. This advanced system maintains impeccable transmission accuracy while prolonging the overall service life of the machinery, ensuring that every component operates at peak efficiency.
Motor part
- The main motor is expertly controlled by the renowned "Dongli" frequency converter, allowing for a smooth and efficient operation that minimizes vibration and noise. Additionally, the frequency conversion controller is the esteemed "Taiwan Province Delta" model, offering low-speed rated torque output for ultra-quiet and stable performance.
- Both the adsorption fan and dust removal fan are powered by high-quality Zhongxin fans. The phase motor, crafted by Zhejiang DH, and the ink homogenizing motor, from Taiwan Province Taibang, are designed to deliver low noise alongside stable power output, ensuring a harmonious operational environment.
Bearing part
1. The main bearings of the entire machine feature imported "NSK" bearings, while other bearings are sourced from reputable domestic manufacturers such as Wahalo, purchased directly through agents. These bearings boast product accuracies of P6 P5 P4, and a vibration level of Z1 group or higher, ensuring superior performance and reliability.
Electrical components
1. Each unit is equipped with an independent electronic control unit, providing safety and reliability. Our components are of the highest quality, sourced from Zhejiang Zhengtai's original electric appliances, including relays, indicator lights, buttons, and contactors. The solenoid valve and cylinder are crafted from Yadeke's pneumatic components, renowned for their flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: Your Expert Partner in High-Performance Manufacturing Renowned for our superior quality corrugated cardboard carton machinery, Zhanzhuo Machinery proudly boasts import and export rights. Our primary offerings include a comprehensive range of products like 3-layer, 5-layer, and 7-layer corrugated board production lines, state-of-the-art cardboard production lines, and innovative carton production lines. We also specialize in cutting-edge intelligent digital printer machines and fully automatic high-precision printing slotting die-cutting machines. definition, high speed technology, offering premium solutions with our intelligent automatic high-speed printing slotting die cutting machines. We provide an impressive array of machinery, including our high-speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines. Our portfolio also features roller paper cutters, advanced cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines, among others. These products are engineered for safety, stability, and exceptional performance. Our innovations have garnered over ten national patents and achieved ISO9001 quality management system certification alongside CE EU certification. We are committed to delivering unparalleled pre-sales and after-sales service. Our services are not only efficient and reliable but also include bespoke customization, expert remote video guidance, oand comprehensive overseas technical support from our skilled engineers, available around the clock.
Globally recognized, our products reach diverse markets, including the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more countries. While we may not offer the lowest prices, we guarantee the apex of quality. Our commitment lies in justifying our prices rather than apologizing for our quality. This dedication gives us a distinct edge amidst industry competition.
In the realm of global trade, integrity is paramount. By choosing Zhanzhuo Machinery, you align with a truly reliable partner, setting sail from a leader in world-class innovation.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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