Experience unparalleled efficiency and precision with our high-speed automatic lead-edge feeder printer slotter die cutter machine. Engineered for excellence, this state-of-the-art equipment redefines the standards of productivity, seamlessly integrating cutting-edge technology to deliver impeccable performance with every use.
Detailed Photos
Product Description
Introducing the cutting-edge Semi Auto Chain Feeder Printer Machine for Efficient Production, meticulously crafted by Dongguang Zhanzhuo Machinery Trade Co., Ltd. This state-of-the-art equipment seamlessly performs an array of sophisticated processes including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching - all in one seamless operation. At its core, the machine utilizes a leading-edge paper feeding system enhanced by precise adsorption techniques. The frequency converter, alongside the main machine and fan, orchestrates a flawless start-stop function, while a high-power dust removal fan meticulously cleanses the cardboard surface, ensuring pristine results. The sophisticated PLC programming system empowers both the main and side touch screens, offering an intuitive human-machine interface for seamless control over every aspect of operation, from paper feeding to discharge. For heightened safety, a monitoring system at the machine's forefront vigilantly oversees paper output during operation, safeguarding operators as they commence and adjust machine settings. Each component is fortified with advanced features: an electric opening and closing system, pneumatic locking and plate lifting systems, a state-of-the-art automatic ink mixing system, and a proactive ink shortage alarm - all working in concert to guarantee flawless machine functionality, exquisite print patterns, and precise color alignment. The integral transmission shafts undergo rigorous dynamic and static balance treatments, with gears crafted using specialized technology for peak performance. These gears, hardened to a robust HRC52-58 and precision-grade 6, are lubricated through an innovative spray circulating system, featuring a transparent oil display window for constant monitoring. The gear-to-transmission shaft connection is fortified with a keyless connection ring, ensuring steadfast reliability. This machine epitomizes high automation, user-friendly operation and maintenance, impeccable color accuracy, stunning print detail, and unparalleled production efficiency.
Product Parameters
Feeding unit:
- Experience unparalleled efficiency with our cutting-edge paper feeding system. Harnessing the finest Taiwan Province leading-edge technology, our paper feeding unit features a robust bearing steel wheel shaft for seamless and reliable operation.
- Immerse yourself in seamless control with our sophisticated 7-inch color touch screen panel. This man-machine interface orchestrates flawless communication and operation across the paper feeding, printing, slotting, and die cutting sections. Witness precise phase operation and modulate settings such as machine speed, count, and system parameters like adsorption fan speed and dust removal. Experience the duality of manual and electric control systems for unmatched operational agility and safety.
- Enhance your workflow with our smart suction fan system, tailored to adapt the air volume to the cardboard size, optimizing power consumption and cost efficiency. Our robust frequency converter motor powers the dust removal fan, equipped with an array of dust extraction brushes, ensuring pristine cardboard surfaces for superior print quality.
- Choose from our specialized leading edge paper feeding options: Standard Type (Fig. -1) for diverse corrugated shapes with exceptional stability and accuracy, or the premium 'Soft Pressing' variant (Fig. -2) designed to preserve the cardboard's integrity, minimize friction, and facilitate flawless transport, even for E-groove and lower quality boards. This innovation reduces transport delays, conserves resources, and optimizes production timelines.
- Our innovative system uses the cardboard's leading edge as a precision benchmark, minimizing errors from length discrepancies. This ensures synchronized handover with the pulley's speed, maintaining exceptional accuracy without speed differential interruptions.
- Our advanced cardboard handling features motorized left-right gauge adjustments and an electric front-back frame, adaptable to various widths. The front baffle, manually synchronized, ensures straightforward, reliable operation.
- Our unit's electric control offers a seamless opening and closing experience, complete with an alert system for operator safety. The friction clutch and pneumatic locking mechanisms safeguard machine integrity while allowing for error-free operation. The split shaft with overload protection ensures durability and flawless gear meshing post-separation for consistent production and minimized waste.
- The lower roller, crafted from premium seamless steel and expertly ground, ensures enhanced cardboard friction. The dual-layer rubber feed roller, with inner elasticity and outer wear resistance, utilizes a quick-release structure for swift maintenance. The two-stage worm gear mechanism allows precise manual pressure adjustment, visible via the adjustment dial.
Printing unit:
Printing plate roller
The printing plate roller boasts a diameter of less than ¢524mm, including the plate diameter which is less than ¢536mm. Crafted from superior-quality steel, the roller undergoes surface fine grinding and hard chromium plating, achieving a stable dynamic balance that ensures seamless high-speed printing. Its shaft, precisely engraved with reference lines in both horizontal and circumferential directions, facilitates convenient plate hanging and alignment. The ratchet fixed plate winding shaft, equipped with a plate hanging groove, enables swift plate changes. Electrically adjustable, the axial distance between the printing plate roller and the lateral plate pulling displacement is 6mm, with a total effective adjustment range of 12mm, allowing for on-the-fly corrections during operations or halts. The phase of the printing plate roller is governed by the planetary gear system, offering unparalleled control.360°degree adjustment of the circumference, ensuring seamless adaptability, while the 360° degree computerized control of motor operations allows for precise adjustments both during operation and at standstill. The intuitive touch screen displays adjustment metrics and automates size-based modifications. An automatic zeroing device for the printing plate roller, complemented by a designated plate hanging position, further elevates labor efficiency. By merely pressing the plate hanging position button, the equipment autonomously navigates to the optimal position for plate hanging. An added pedal switch facilitates forward and backward rotation of the printing plate cylinder, simplifying plate changes and cleanings.
Impression roller
- Immaculately crafted from high-quality seamless steel pipe, the impression roller undergoes meticulous dynamic and static balance corrections for unwavering stability. Subjected to processes like quenching, tempering, hot charging, and surface fine grinding with electroplating, it stands as a testament to durability and precision.
- The gear incorporates a backlash-free adjustment mechanism, preserving gear mesh integrity and ensuring transmission accuracy during adjustments. The gap between the printing plate roller and the impression roller can be manually micro-adjusted, with a visible scale display. A 1:200 double-stage worm gear box refines positioning adjustments, offering a flexible range up to 12mm.
Metal anilox roller
- The anilox roller cots feature a cutting-edge cantilever structure, streamlining installation and maintenance, with an optional scraper system. Produced by 'Haili Roller' in Changzhou, Jiangsu Province, and fashioned using special high-quality steel technologies, the roller delivers exceptional service life, wear, and corrosion resistance, coupled with optimal ink control. Mesh numbers available range from 200 to 280 lines/inch, tailored to specific printing needs.
- For the anilox and printing plate roller, pneumatic pressing action facilitates plate adjustments, with automatic lifting post-machine stop, ensuring continuous electric ink distribution to prevent drying. Each printing unit's ink delay timing is individually configurable, in sync with paper feed stop/start. Additionally, the anilox is equipped with a one-way overrunning clutch, detaching it from the drive force, speeding up ink mixing or cleaning.
- The optional ceramic net roller, available with an additional price, features a steel pipe surface enveloped in ceramic. Laser engravings post-grinding ensure uniform dot inking, with options ranging from 200-400 lines/inch.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, the rubber roller cots are made from high-grade seamless steel tubes. Undergoing dynamic and static balance treatments, the outer surface is coated with top-tier Ding Qing rubber, renowned for its wear and corrosion resistance. Precision-ground by CNC grinders, they guarantee the cots' central height and accuracy.
- The rollers employ a 1:200 double-stage worm gear for meticulous clearance adjustments, ensuring even ink application. Post-adjustment, they auto-lock through gravity and disengage from the anilox roller post-cleaning, safeguarding the rubber's form and elasticity.
Scraper system
- Experience the cutting-edge innovation of Dongguang Zhanzhuo's Semi Auto Chain Feeder Printer Machine, where efficiency meets precision! With our state-of-the-art closed double scraper system, marvel at the superior chamber fluid dynamics and impeccable ink sealing design that ensures exceptional ink delivery. Not only does this innovation save ink, but our pneumatic cylinder adjustment locks seamlessly, offering automatic scraper abrasion compensation. This means that the anilox roller and scraper achieve an unmatched fit for optimal scraping results. Our anti-corrosion and anti-sticking coating within the inner chamber elevates ink transfer and makes cleaning a breeze. Whether you're upgrading from an old cots system or a single scraper system, our versatile installation accommodates all needs. Fully enclosed to perfection, this machine is an exemplary choice for volatile solvent units, reducing solvent usage and enhancing your work environment.
- Precision and accuracy have never been this attainable! Our advanced scraper system boasts an unrivaled mechanical precision with a consistent scraping angle, even post-replacement, guaranteeing premium scraping results. The sealing system, equipped with compensation adjustments that require no shutdown, ensures complete sealing of the ink delivery system. Our ingenious adjustable sealing block adheres directly to the engraved anilox roller surface, eliminating the need for smooth and engraved bands. The closed chamber design allows effortless assembly and disassembly without the need for auxiliary tools, making maintenance a hassle-free experience.
State-of-the-Art Ink Supply System
- Our ink pump, a one-way diaphragm type pneumatic marvel, is engineered to recover accumulated water effortlessly with a filter and ink circulation system. Opt for the scraper ink control system, and you'll benefit from a double-acting diaphragm pump. Our system comes equipped with an automatic sensing mechanism to detect ink quantities, alerting you to any ink or wash irregularities with a built-in warning and alarm feature.
- Observe ink supply with clarity and ease! Our transparent ink supply pipe and elevated transparent ink storage cup offer an intuitive view of the ink flow during production. Experience seamless operation and maintenance with our circulating cleaning pipeline and ink roller, ensuring a stable ink supply at all times.
Phase Adjustment Mechanism
1. Our phase adjustment system, powered by a frequency converter, allows a full 360-degree adjustment of the printing plate roller, whether the machine is running or stopped.
2. Enjoy precision control with our frequency converter, which modulates motor speed via an encoder and PLC programming system. This ensures phase adjustment accuracy within a remarkable 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism is a testament to precision engineering, limiting machine rotation during separation or phase adjustments, thereby maintaining the original gear position for assured stability.
- Each printing unit is equipped for effortless operation with the positive and negative inching control of the main machine, simplifying plate erasing, plate hanging, and achieving precise color registration in a labor-saving manner.
Slotting Unit
Touch Screen Operation Control
Effortlessly control the slotting department with our sophisticated touch screen, which interfaces with the PLC programming automation system. Just input parameters like 'length * width * height' of paper products as per orders, and let our system automatically arrange with a single button click. Fine-tune slotting positions manually to meet any customer-specific requirements with ease.
Our color man-machine interface offers menu storage, automatic compensation, and precise shift distance correction. The motor, controlled by a high-performance frequency converter, ensures rapid, stable, and precise lateral displacement of the cutter head. The encoder and PLC control box work in harmony to adjust the premium-quality cutter, synchronizing the adjustments of four cutters to significantly reduce setup time and boost productivity.
Revolutionize your workflow with our six-axis pre-pressing, line pressing, and slotting unit, entirely under computer-controlled precision.
- Our single-shaft double-knife slotted structure with an internal tooth design prevents lubricating oil contamination of cartons. The slotting unit features an emergency stop for safety and offers positive and negative inching of the entire machine, providing unmatched convenience and flexibility in operation.
- Experience unparalleled precision with our grooving knife, boasting a standard thickness of 7mm. Crafted from premium alloy steel, this tool attains remarkable hardness and toughness through advanced heat treatment. Its double-blade trimming knife exhibits a razor-sharp edge and high precision. The shaft, constructed from top-tier 45# seamless steel tube, features a ground and electroplated surface, ensuring smooth motion. Enhanced by an expansive displacement mechanism, the middle cutter trimming and cutting device showcases robust production adaptability. The elastic double-blade trimming knife guarantees seamless trimming while optimizing cost efficiency.
- Embrace cutting-edge linear guide rail technology, offering stability and accuracy that elevate the slotting phase's precision. The innovative ten-screw automatic adjustment system synchronizes the electric adjustment of lateral movements for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This ensures seamless control accuracy via a user-friendly button and touch screen interface.
Pre-pressing wheel and line pressing wheel
- Crafted from superior steel, our upper and lower shafts undergo quenching, tempering, and electroplating to attain dynamic and static balance. The inclusion of four new line pressing wheel groups prevents cardboard crushing and ensures line pressing remains smooth and tidy. A set of pre-pressing wheels enhances the slotting part, delivering post-pressing lines that boast an improved, crack-resistant line shape and a perfectly regular box form.
- Effortlessly adjust the wire pressing wheel gap dial within a range of 2-12mm. The innovative backlash-free adjusting gear mechanism guarantees seamless gear meshing during adjustments, preserving transmission accuracy with unparalleled precision.
Slotted phase adjusting mechanism
- Our sophisticated planetary gear mechanism enables the slotting phase to utilize a PLC and electric digital input type 360-degree adjustment system, which allows modifications while the equipment is in operation or at rest.
Die-cutting unit
- The knife plate roller boasts an outer diameter of less than ¢486mm, including a knife template diameter under ¢536mm. Meticulously crafted from high-quality cast steel, it undergoes surface grinding, balance correction, and features uniform hole separation, ensuring enhanced operational stability. The shaft is electroplated to fortify its durability.
- Our die template features 10M bolt holes with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter's height is 25.4mm, complemented by wooden templates measuring 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller's diameter is under ¢536mm, while the rubber pad itself measures 554mm in diameter. The quick-change rubber pad is ingeniously designed for wear resistance and an extended service life. Constructed from superior cast steel, it undergoes quenching, tempering, dynamic and static balance, and fine surface grinding to enhance running stability.
2. The knife die roller and rubber pad roller gap is electrically adjusted, with an air-lock fixed mechanism ensuring stable, reliable adjustments. Our rubber roller features a mechanical transverse 50mm traveling device, speed difference compensation system, and uniform wear distribution across each knife position, significantly extending the longevity of the Youli rubber pad.
Grinding repair mechanism
1. Experience swift and efficient correction with our electric grinding rubber pad, designed to significantly enhance the rubber pad's service life.
Phase adjusting device
1. The die-cutting phase adjustment is managed by a sophisticated electric digital 360-degree system, allowing for seamless adjustments during both operation and stoppage of the equipment.
Drive gear
- Our high-precision helical gear transmission system, forged from 20GrMnTi high-quality alloy steel, undergoes quenching, tempering, high-frequency quenching, and gear grinding. This process ensures smooth gear operation, minimal noise, and exceptional hardness rated HRC58-62. The gears' extended service life and minimal wear guarantee that printing register accuracy remains consistent over prolonged periods.
2. Experience unparalleled precision and ease with our innovative shaft and gear connection! Using a tensioning connecting sleeve for keyless linkage, this advanced design guarantees no gaps even under high torque. Enjoy seamless installation and maintenance, high long-term transmission accuracy, and impeccable printing registration.
3. Our machine features an automatic spray lubrication system, powered by a gear oil pump, to ensure exceptional transmission accuracy and extend the service life of your equipment. This meticulous lubrication process enhances performance and durability.
Motor part
- Elevate your production with the main motor controlled by the renowned 'Dongli' frequency converter. Experience smooth operation with minimal vibration and noise. Our system utilizes the 'Taiwan Province Delta' frequency converter, offering low-speed rated torque output for ultra-quiet and stable performance.
- The machine is outfitted with top-tier components: Zhongxin fans for both adsorption and dust removal, Zhejiang DH motors for phase control, and Taiwan Province Taibang motors for ink homogenization. These features collectively provide exceptional low noise levels and consistent power delivery.
Bearing part
1. Our main bearings are premium 'NSK' imports, complemented by high-quality bearings from notable domestic manufacturer Wahalo. Agents supply these with precise accuracy levels at P6, P5, P4 and vibration rated at Z1 group or higher, ensuring flawless performance.
Electrical components
1. Each unit boasts an independent electronic control unit for superior safety and reliability. Featuring original electrical components from Zhejiang Zhengtai, including relays, indicator lights, buttons, and contactors. Pneumatic elements like the solenoid valve and cylinder by Yadeke ensure flexibility, stability, and lasting performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, a beacon of professionalism and excellence in manufacturing, produces high-quality corrugated cardboard carton machines, with rights to import and export. Our flagship products include 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, and automatic high definition printing equipment. Our portfolio features high-speed printing slotting die cutting machines and intelligent automatic high speed folder gluer machines, stitcher machines, gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, partition assembler machines, and more. Our products are celebrated for their safety, stable quality, and exceptional performance. We proudly hold over ten national patents and have achieved ISO9001 quality management system certification along with CE EU certification. Our pre sales and after-sales services are both efficient and dependable, offering customized solutions, professional remote video guidance, andoverseas technical support by skilled engineers, available 24/7 for your convenience.
On a global scale, our products reach the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. We focus on delivering unmatched quality over offering the lowest price; our aim is to justify the price upfront rather than apologizing for subpar quality later. This strategic advantage propels us to the forefront in a competitive industry.
In global trade, integrity leads. Choose us to find the most reliable partner worldwide. Embark on a world-class journey with Zhanzhuo Machinery.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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