Experience the cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Engineered for precision and efficiency, this state-of-the-art machine elevates your production capabilities, ensuring seamless operations and superior output quality. Discover the future of carton printing and die-cutting technology, where high performance meets exceptional speed and reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, while the main machine's frequency converter and fan meticulously manage the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit showcases cutting-edge Taiwan Province leading edge technology. Crafted for precision and durability, the paper feeding wheel shaft is composed of high-quality bearing steel, ensuring reliability and exceptional performance.
- Our intuitive control panel features a vibrant 7-inch color touch screen, creating an effortless man-machine interface. Seamlessly communicate across the paper feeding, printing, slotting, and die cutting sections, managing operations in real-time. From monitoring current phases, machine speed, and counting to adjusting system settings like fan speeds and alignment, every function is at your fingertips for swift, safe, and straightforward operation. The dual operating systems offer both manual and automated control, catering to every need with precision.
- With the suction fan, paper feeding becomes smoother as it adjusts to the varying cardboard sizes, thanks to the frequency converter-controlled motor. This not only reduces power consumption for cost efficiency but also enhances printing quality with the dust removal fan's powerful motor and multiple dust brushes that meticulously cleanse cardboard surfaces of impurities.
- Experience the superior standard of our leading edge paper feeding, available in a standard type perfect for all corrugated shapes, delivering stable performance and remarkable precision. The vacuum negative pressure suction flat feeding ensures high-speed accuracy. Opt for the 'Soft Pressing' high matching type for added benefits: reduced friction, minimized cardboard damage, and protection of corrugated strength. This advanced system transports even E-groove and lower quality cardboards with ease, optimizing time and reducing congestion.
- By utilizing the leading edge of the cardboard as a positioning benchmark, discrepancies in cardboard length are significantly minimized. As the cardboard advances to the pulley, it maintains synchronized speed, ensuring seamless transition without the risk of speed variance affecting precision.
- The electric left-right stop gauges provide effortless adjustment, either synchronized or independent. The cardboard dragging frame adjusts electrically for width adaptability, while the manually lifted front baffle combines reliability with user-friendly operation.
- Our unit's opening and closing are innovatively managed with an electric control machine accompanied by an alarm system. This setup enhances safety, preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring security and precision. Overload protection safeguards critical components, allowing normal production to resume quickly after adjustments, thus preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is crafted from superior seamless steel, finely ground and electroplated for enhanced friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, with elasticity and wear-resistance layers, paired with a quick-release design, provide convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, delivers seamless manual control.
Printing unit:
Printing plate roller
Crafted with precision, the printing plate roller boasts a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Fashioned from premium steel, its surface experiences meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes feature engraved reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes become effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a breezy 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with finesse, and the 360° degree computerized control system orchestrates motor operation adjustments seamlessly, whether the machine is running or paused. A touch screen elegantly displays and auto-adjusts the input size, enhancing operational ease and precision. The automatic zeroing mechanism for the printing plate roller, equipped with a designated plate hanging position, activates with a simple click, driving the equipment to the optimal position for plate hanging, significantly boosting labor efficiency. The inclusion of a pedal switch enables facile forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance.
Impression roller
- Engineered from seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing. Its dynamic and static balance corrections ensure steadfast operation. Quenching, tempering, hot charging, dynamic and static balance, combined with surface fine grinding and electroplating, contribute to its unparalleled performance.
- Featuring a backlash-free gear adjustment mechanism, the gear maintains unfaltering meshing during adjustments to guarantee transmission precision. A manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by a scale display. The utilization of a 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring precision and accuracy.
Metal anilox roller
- The anilox roller cots embrace an innovative cantilever structure, simplifying both installation and maintenance, with the option to incorporate a scraper system later. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, the roller is crafted using high-quality steel and processed with cutting-edge technology, ensuring long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch to suit the specific demands of your printed products.
- Ingenious pneumatic pressing actions adjust the anilox roller and printing plate roller contact, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system activates, preventing ink from drying. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch disconnects from the driving force, providing swift and convenient ink mixing or washing.
- Consider the optional ceramic net roller for enhanced performance (additional price applies). The steel pipe surface is elegantly clad in ceramic, refined by grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch.
Rubber roller
- Engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders shape them to ensure perfect height and accuracy of the cots.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures uniform ink application. After adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper system
- Experience a revolution in ink management with our innovative chamber fluid dynamics and ink sealing design. Our closed double scraper system boasts exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures the anilox roller and scraper maintain perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Our system is designed for seamless integration, allowing you to easily upgrade from any outdated cots or single scraper system. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve precision like never before with our accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results. The sealing system, equipped with an adjustable compensation feature, allows for continual operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink supply system
- Our cutting-edge ink supply system features a one-way diaphragm type pneumatic pump, expertly designed to recover accumulated water, enhancing filtration and circulation efficiency. For systems with optional scraper ink control, a double-acting diaphragm pump is included. Equipped with an automatic sensing and detection system, it monitors ink levels and issues alerts for anomalies, complete with a warning system and alarm bell for optimal safety and functionality.
- The transparent design of our ink supply pipe and high-mounted ink storage cup offers a clear view of ink levels during production. Our circulating cleaning pipeline and ink roller simplify operations, ensuring quick, effective cleaning and a stable ink supply for uninterrupted productivity.
Phase adjustment mechanism
1. Enjoy unparalleled control with our printing plate roller phase adjustment, managed by a frequency converter. Benefit from 360-degree phase adjustments, seamlessly applicable whether the machine is running or paused.
2. With our advanced frequency converter managing motor speed and encoder integration, in conjunction with a sophisticated PLC programming system, phase adjustment precision is expertly maintained within an impressive 0.2mm.
Pneumatic interlocking brake positioning device
- Our advanced cylinder brake mechanism is designed to stabilize machine operations. Whether separating the machine or adjusting the phase, it ensures the rotation is restricted and maintains the original gear position fixed with precision.
- Experience effortless operation with each printing unit equipped with both positive and negative inching controls of the main machine. This system simplifies plate erasing, hanging, and color registration, making processes more efficient and less labor-intensive.
Slotting unit
Touch screen operation control
Our slotting department's electrical operations are at your fingertips with a touch screen interface controlling the PLC programming automation system. Simply input product dimensions ('length * width * height') as per the order and let the computer system automatically position the order with ease. You can also manually fine-tune the slotting position to meet customer specifications for precision and customization.
Immerse yourself in efficiency with our color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, powered by a frequency converter, controls the motor transmission box from Taiwan Province Delta for swift, stable, and accurate cutter head displacement. The encoder, paired with the PLC control box, facilitates high-profile cutter adjustments, enabling all four cutters to synchronize their distances, drastically reducing adjustment time and boosting work efficiency.
Discover our pre-pressing, line pressing, and slotting prowess with a six-axis, full computer-controlled slotting part, offering unmatched precision and ease.
- Our single-shaft, double-knife slotted structure, featuring an internal tooth design for box height adjustments, prevents lubricant contamination of cartons. Our slotting unit includes an emergency stop device for enhanced safety and offers convenient positive and negative inching across the whole machine for flexible and user-friendly operation.
- Crafted to perfection, the standard grooving knife boasts a 7mm thickness, made from robust alloy steel. Post heat treatment, it exudes exceptional hardness and resilience. The double-blade trimming knife delivers precision with its razor-sharp edge. High-quality 45# seamless steel tube forms the shaft, enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming.
- Incorporating advanced linear guide rail technology, this machine offers stability and precise slotting phase accuracy. It features a ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is controlled by state-of-the-art button and touch screen interfaces, ensuring unparalleled precision.
Pre-pressing wheel and line pressing wheel
- Expertly constructed, the upper and lower shafts use high-quality steel, quenched, tempered, and electroplated for dynamic and static balance. With four groups of innovative line pressing wheels, the machine effectively prevents cardboard crushing, ensuring smooth, tidy line pressing. The slotting part is enhanced with prepressing wheels to improve line shape, reduce cracking, and maintain box regularity after dual prepressing and pressing.
- Manually refine the gap dial for the wire pressing wheel, with an adjustable range of 2-12mm. Utilizing a backlash-free adjusting mechanism, the gear adjustment does not disrupt gear meshing, guaranteeing impeccable transmission accuracy.
Slotted phase adjusting mechanism
- Utilizing a sophisticated planetary gear mechanism, the slotting phase embraces PLC and electric digital input for precise 360-degree adjustment. Adjustments can be made seamlessly, whether the equipment is in motion or at rest.
Die-cutting unit
- The knife plate roller, with an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is crafted from premium cast steel. Surface grinding and balance correction enhance operational stability, while shaft electroplating ensures uniformity in hole separation.
- Designed with precision, the die template bolt holes are 10M, with an axial spacing of 100mm and 18 equal parts radially. The die cutter height is 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller features a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. A quick-change design ensures excellent wear resistance and longevity. Made from superior cast steel, it undergoes quenching, tempering, and surface fine grinding for optimal running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller, utilizing a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across various knife positions, thereby extending the Youli rubber pad's lifespan effectively.
Grinding repair mechanism
1. Electric grinding of the rubber pad offers quick and efficient corrections, significantly enhancing its service life.
Phase adjusting device
1. The die-cutting phase features electric digital 360-degree adjustment, allowing modifications during both operation and stoppage of the equipment.
Drive gear
- Impeccable high-precision helical gear transmission is achieved with gears made from 20GrMnTi high-quality alloy steel. This undergoes quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, subdued noise, and a lasting hardness of HRC58-62. These attributes ensure the printing register accuracy remains consistent over time, with minimal wear.
2. Experience seamless performance with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This innovative solution ensures zero gaps during high-torque usage, granting effortless installation and maintenance. Revel in the brilliance of long-term transmission accuracy, promising impeccable printing registration every time.
3. Our cutting-edge gear lubrication system employs an automatic spray lubrication system powered by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your machinery.
Motor part
- Discover the unparalleled performance of our main motor, meticulously controlled by the renowned 'Dongli' frequency converter. Enjoy a seamlessly smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout.
- Our machinery harnesses the power of Zhongxin fans for both adsorption and dust removal functions. The phase motor is the reliable Zhejiang DH motor, while the ink homogenizing motor is the acclaimed Taiwan Province Taibang motor. Together, they offer an outstanding combination of low noise and stable power performance.
Bearing part
1. Featuring top-of-the-line 'NSK' main bearings, our machine promises unmatched precision and durability. Complementing this, we source additional bearings from esteemed domestic manufacturers like Wahalo, ensuring product accuracy at P6 P5 P4 levels and achieving vibration standards of Z1 group or higher.
Electrical components
1. Each unit is equipped with an independent electronic control unit, delivering safety and reliability. Premium components from Zhejiang Zhengtai power our relays, indicator lights, buttons, and contactors. The integration of Yadeke pneumatic components-encompassing solenoid valves and cylinders-ensures flexible, robust, and lasting performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing Excellence Dedicated to crafting premium quality corrugated cardboard carton machinery, we hold the prestigious rights to import and export. Our flagship products include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. We also specialize in the innovative intelligent digital printer machine and the fully automatic high definition high speed printing slotting die cutting machine, along with the cutting-edge intelligent automatic high speed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio also boasts the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products stand out for their safety, stability, and exceptional performance, earning over ten national patents. They adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled pre sales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available round-the-clock to assist you.
With a global vision, our products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading quality worldwide. While we may not offer the lowest price, we promise unmatched quality. We prefer to discuss price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us and discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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