Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line

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Customization: Available
After-sales Service: 12 Month
Warranty: 12 Month
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  • Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
  • Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
  • Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
  • Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
  • Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
  • Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
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  • Overview
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  • Product Description
  • Product Parameters
  • Company Profile
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Overview

Basic Info.

Model NO.
DG1800
Condition
New
Certification
RoHS, ISO 9001:2000, ISO 9001:2008, CE
Automation
Automatic
Suitable for
Recycled Material, Wood, Paper
Paper Thickness
Thick Paper
Production Cycle
180 Days
Voltage
Support Customization
Colors
Support Customization
Logo
Support Customization
Size
Support Customization
Transport Package
Film
Origin
Hebei China
HS Code
84413090
Production Capacity
70 Set/Year

Product Description

Introducing our 3-layer, 5-layer, and 7-layer fully automatic corrugated cardboard production line, designed to revolutionize your manufacturing process with seamless efficiency and precision. This state-of-the-art system ensures optimal performance and durability, making it an ideal choice for businesses aiming to excel in the competitive world of corrugated cardboard production. Experience unmatched reliability and production excellence with our cutting-edge technology.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Detailed Photos

 

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production LineEfficient Paperboard Machine for High-Speed Corrugated Cardboard Production LineEfficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Product Description

Introducing our state-of-the-art Corrugated Cardboard Production Line, a paramount solution designed specifically for the efficient creation of premium-quality corrugated cardboard. Our line is adept at manufacturing 3ply, 5ply, 7ply, and multi-functional corrugated board, seamlessly integrating a suite of sophisticated machinery. Key components include the Mill Roll Stand, an innovative surface and core-paper pre-heater, and the advanced Single Facer for unparalleled performance. Experience the precision of our Glue Application Machine, Double Facer, and Rotary Shear. Optimize your production with our Slitter Scorer, Cut-off system, and the comprehensive Conveyer and Stacker arrangement. Steam Heating and Air Compression Systems ensure operational excellence, complemented by our bespoke Glue Making System. Our versatile configurations cater to diverse production needs, offering models with varying specifications for 3ply, 5ply, and 7ply outputs. Embrace cutting-edge technology with production speeds ranging from 150 to 300 meters per minute and paper widths spanning 1800 to 2800mm. Select from premium A/C/B/E flute profiles, crafted in a distinct UV shape, closely resembling the refined V shape. By understanding and integrating the latest advancements from global markets, our company proudly delivers a superior line designed to elevate your production capabilities.

corrugated paperboard production line
1 Effective width 2500mm 2 Design produce speed 250m/min
3 Three layer economic speed 200-230m/min 4 Five layer economic speed 180-230m/min
5 Seven layer economic speed 150-200m/min 6 Maximum order change speed 100m/min
7 Longitudinal separation accuracy ±1mm 8 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/--180g/  Ring crush index(N.m/g)8    (Water containing8-10%)
Core paper index 80g/--160g/  Ring crush index(N.m/g)5.5  (Water containing8-10%)
In paper index 90g/--160g/    Ring crush index(N.m/g)6    (Water containing8-10%)
9 Flute combination  
10 Steam requirement The maximum pressure 16kg/cm2 Common pressure10-12kg/cm2 use4000kg/Hr
11 Electricity demand AC380V 50Hz 3PH Total power350KW Running Power150KW
12 Compressed air The maximum pressure 9kg/cm2 Common pressure4-8kg/cm2 use1m3/min
13 Space Lmin90m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail)
Customer owned section:
1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
Product Parameters

 

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Hydraulic Shaftless Mill Roll Stand
Designed with a robust spindle measuring ¢270mm, the hyperbolic heavy rocker features a toothed chuck and multi-point brake. The hydraulic drive ensures seamless lifting and lateral movement, accompanied by a pneumatic ejector for enhanced efficiency.
Experience seamless paper management with hydraulic drive technology! Effortlessly clamp, loosen, and remove paper, while the hydraulic system enables smooth left-right translations and paper lifting operations.

Equipped with a sophisticated multi-point brake system and gear disc structure, our brake ensures stable tension, extended longevity, and is complete with a cooling fan and high-quality Yadeke pneumatic components.
Engineered for excellence, the large-diameter spindle design and smoothly sliding swing arm are enhanced by high-frequency treated steel guide rails, ensuring superior wear-resistance and durability.
Ingeniously positioned on a twisted shaft, the hydraulic cylinder avoids radial force, making maintenance effortless and efficiency optimized.
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Hydraulic Pressure Paper System
Featuring a double groove width of 10m and a ground-level guide rail, this system offers a dual-position paper design. The hydraulic clamp and push rod streamline paper handling, while the hydraulic motor efficiently guides the feeding trolley.
Designed for dual-position paper handling, the hydraulic clamp and push rod maximize manpower efficiency, with the hydraulic motor effortlessly maneuvering the feeding trolley.
A robust track buried entirely, complemented by the main frame constructed from the 18th channel, and fortified with beam and ¢20mm drawing bar welding.
Efficiently designed, each paper holder car operates from both sides for simultaneous paper handling, increasing productivity and ease of use.
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Automatic Splicer
Our Automatic Splicer ensures uninterrupted operation of the corrugating cardboard assembly line, significantly reducing paper consumption and enhancing productivity. Achieve speeds up to 250m/min!
Capable of handling paper with a maximum diameter of 1500mm, designed to meet high-demand production needs.
Featuring automatic tension control, the original paper holder picks up paper swiftly, ensuring a high success rate even at high speeds.
Innovatively designed for no tail paper receiving, reducing paper usage with minimal overlap (only 40mm width), optimizing resource efficiency.
Effortlessly manage paper with automatic turn-out and vacuum adsorption. The automatic tension control ensures zero turnover during paper receiving, streamlining operations.
Harness the power of PLC automatic control for precision and reliability. This system promises minimal failures and easy maintenance for hassle-free operation.
With automatic alignment, the buffer facilitates easy paper pulling, ensuring smooth operations and reducing disruptions.
Experience superior control with cylinder speed splicers for paper receiving moments, eliminating irregular motor disturbances like rubble and blistering.
Achieve remarkable paper receiving speeds of up to 200 m/min, enhancing operational efficiency and throughput.
 
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Top Paper Preheat Cylinder
Our ¢1000mm roller, certified as a pressure vessel, offers electric wrap angle adjustments. It features dynamic wrap angle adjustments based on vehicle speed, touch screen display, and auto zero reset for easy paper penetration.
Optimally preheat single-sided corrugated and tissue paper to enhance temperature, bonding, moisture control, and smoothness of cardboard.
Each roller undergoes precision grinding and hard chrome plating, offering minimal surface friction and unmatched durability.
Electric adjustment allows 360° rotation to control the preheat area, providing precise temperature management.
Designed with a flat head, the preheating roller meets national Class I pressure vessel standards, ensuring safety and quality.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Core Paper Preheat Cylinder
Immerse yourself in the seamless operation of our Efficient Gluing Machine, featuring a robust Roller ¢1000mm, complete with a pressure vessel certificate for ultimate safety and assurance. Experience the technological marvel of electrically adjustable wrap angles, enabling the heated paper area to be fine-tuned within an extensive 360° range. As the speed of your vehicle shifts, the wrap angle intuitively adapts, with its precise measurement beautifully displayed on the touch screen. Our system ensures that parking is a breeze, automatically resetting to zero for effortless paper penetration.
Designed to perfection, this machine preheats single-sided corrugated and tissue paper with precision. Elevate temperature levels for superior bonding while effectively controlling moisture. The result? Smooth, flawless cardboard that meets the highest quality standards.
Every roller surface is a testament to our commitment to excellence, having undergone precision grinding and enhanced with hard chrome plating. The result? A surface that boasts minimal friction, ensuring durability and prolonged efficiency.
With our state-of-the-art electric adjustment system, effortlessly rotate the angle for optimal preheat area coverage within a full 360° scope. Fine-tune your operations with ease and precision.
Our preheating roller stands as a paragon of engineered design, showcasing a flat head design that aligns with the stringent national standard of Class I pressure vessels. It comes complete with a pressure vessel certificate, ensuring robust safety and credibility.
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Introducing the Multi-cassette positive pressure single facer, revolutionizing corrugated cardboard production with cutting-edge technology and unparalleled efficiency.
The heart of our machine, the Main corrugating roller ¢405mm, is engineered for rapid flute changes thanks to a sophisticated roller group design. It features tungsten carbide spraying treatment, maintenance-free airbag loading, and is orchestrated by a PLC automatic control glue system. The intuitive HMI touch screen ensures seamless operation, while automatic parking relief adds to its user-centric design.
Equipped with a Main corrugating roller ¢405mm (variable according to flute type), this machine also features a pressure roller ¢495mm and a preheat roller ¢420mm, each designed for optimal performance and reliability.
Harness the power of negative pressure design, which significantly reduces heat consumption. This innovation ensures the core paper presses evenly against the corrugated roller's surface, resulting in superior corrugate molding. The even pressure allows for uniform glue application, producing single corrugated paper with impeccable lamination.
Experience unparalleled convenience with our quick-change roller system, allowing for roller replacements in as little as 10 minutes. The electric trolley facilitates seamless loading into the machine, while the air pressure system securely locks and fixes the rollers to the machine base. With just a few button presses, complete the replacement process swiftly and effortlessly.
Crafted from 50CRMO high-quality alloy steel, our corrugated rollers undergo precise heat treatment, followed by tungsten carbide surface enhancement. This meticulous process ensures robust performance and longevity.
Our sophisticated airbag control system is implemented in corrugated and pressure rollers, delivering high stability and providing a buffering effect through barometric pressure control, ensuring optimal operational conditions.
The glue volume is masterfully controlled with electric adjustment. Featuring a rubber septum electric device, the glue system remains operational independently even when the motor halts, preventing glue depletion.
Designed for utmost convenience, the moveable-type glue unit simplifies cleaning and maintenance, making upkeep straightforward and hassle-free.
Our intuitive operation control system, featuring a touch screen interface, transforms complexity into simplicity. With a vivid color display, monitor operating status, select functions, identify faults, and set parameters with ease. This machine epitomizes functionality, ease of operation, and a user-friendly experience.
Incorporate the built-in pre-conditioner with a proportional spraying device, adeptly adjusting the core paper's temperature and moisture for optimal performance.
Our main, vice corrugating, and pressure roller bearings utilize high-temperature grease, ensuring a smooth, enduring operational life.
 
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Featuring an electric hydraulic roller change forklift, our system embodies innovation and efficiency in material handling and operation.
Experience unmatched power and convenience with a large capacity battery, power-assisted walking, hydraulic lift, and centralized control for optimal performance.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Discover the efficiency of our quick-change corrugating roller system, designed for rapid and seamless transitions. This is a Module.
Our robust corrugating roller, with a diameter of 405mm and tungsten carbide treatment, includes comprehensive modules: shaft seat ends, bearings, steam elements, a suction box, and a pneumatic components assembly.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Introducing the Triple Glue Machine, a monumental advancement in corrugated paper production.
The glue roller, with a diameter of 320mm, is driven by a frequency motor and expertly managed by PLC control. The glue quantity is seamlessly adjusted automatically by PCL, all displayed on an intuitive HMI touch screen.
Our double glue machine exemplifies precision, where corrugated paper is expertly conveyed from the flyover, preheated, and meticulously coated with glue. It seamlessly transitions into the double-sided machine, producing impeccable three-layer and five-layer cardboard.
Crafted with a robust frame of cast iron, this gluing machine promises unparalleled stability. Equipped with an upper middle layer preheater of a substantial 400mm diameter, it optimally elevates the paper temperature to enhance glue adhesion. The ingenious double pressure roller design ensures glue is applied with impeccable evenness, while the stainless steel glue groove seamlessly integrates with an automatic circulation glue supply system.
Experience precision and efficiency with our glue roller, whose surface undergoes quenching followed by meticulous hole machining and surface grinding. By engraving anilox pits, we achieve a balanced and even coating with minimal plastic consumption, paving the way for sustainable production.
Our glue unit transmission is expertly driven by a frequency conversion motor, directly connected through a reducer to ensure flawless synchronization with the double-sided machine. The frequency conversion control not only guarantees a match in linear speeds but also allows independent operation. With an advanced angle sensor, PLC, and user-friendly touch screen interface, the system intuitively adjusts the glue quantity based on paper quality and speeds. It also automatically adapts the pressure roller gap according to corrugated shapes, all without error accumulation.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Conveyor Bridge
Boasting sturdy 200mm main beam channels, the bridge features an independent inverter motor drive that expertly manages paper feed pull and adsorption tension. Additional electric correction mechanisms ensure flawless alignment.
This advanced flyover system is engineered to elevate single-sided corrugated paper from the initial production phase, transporting it seamlessly to the glue coating machine. Offering significant paper storage, it allows for paper and order changes without halting production, ensuring a fluid and efficient operational flow.
Safety is paramount with our dual-sided safety barriers and herringbone pedal operation plane, complete with a secure ladder for ease of operation. Staff safety and operational comfort are at the forefront of our design.
Each roller's surface undergoes meticulous grinding before receiving a durable hard chrome plating, enhancing longevity and performance.
The lifting component is independently driven by frequency conversion, employing a high-strength jointless belt that maintains a smooth, corrugation-free conveyance. Its slow, long-distance upper layer conveyance reduces the risk of paper breakage, ensuring seamless operation.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Automatic Correction
Our innovative no-power correction model not only saves energy but offers high precision sheet correction. The system is designed for automatic adaptability, requiring no adjustments for changes in paper width.
Equipped with a full-width infrared detection curtain, our system minimizes paper waste and prevents unnecessary paper edge waste, delivering precision and efficiency.
Benefit from non-contact detection that ensures seamless corrugated alignment.
Engineered for high precision, our system delivers impeccable paper correction.
Adaptable and intuitive, our system requires no adjustments even when the paper width varies, ensuring continuous, hassle-free operation.
Seamlessly operating within a closed-loop control system, enjoy uninterrupted, continuous operation.
Our full-size infrared LED detection promises extensive longevity and precision detection.
Simultaneous correction at the center and edges of the base ensures unparalleled accuracy and consistency.
An advanced bridge tension control system guarantees steady tension for single corrugated paper, enhancing production reliability.
With manual tension control facilitated by a precise regulator, operators can fine-tune settings for optimal performance.
Equipped with an auxiliary threading motor, our system offers swift customer assistance when introducing new paper into the process.
Our paper guidance system features a switch mechanism that intuitively manages tension, cutting it down as needed during joint processing.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Double Facer
Constructed with robust 400mm national standard channel steel, our double facer features an impressive array of 18 chrome-plated hot plates (600mm each). The innovative arc-shaped entrance rapidly warms facial paper, while the complete pressure plate structure is expertly PLC-controlled. With automatic belt deviation correction, temperature display, and frequency conversion motor, our PID temperature control system efficiently manages three-layer and five-layer hot plate temperatures for unparalleled energy savings.
Our double-sided machine seamlessly laminates glued single-sided corrugated and facial paper. The result is perfectly flat cardboard, achieved through precise heating, glue application, and stereotyping.
The hot plate surfaces are expertly ground, measuring a generous 600mm in width. With a total of 20 hot plates, and a cooling stereotype section of 5m, precision is guaranteed.
Our hot plate, crafted from container board, is certified with enclosed pressure container and inspection credentials. Featuring an internal thermal partition isolation structure, s-shaped steam flow, and a distinct steam-water separation function, we maximize steam efficiency.
Experience the pinnacle of efficiency with our advanced hot plate system, featuring a state-of-the-art pneumatic pressure plate structure. The pressure plate's lifting mechanism is ingeniously powered by pneumatics, and the machine is equipped with 14 sets of spring-loaded pneumatic pressure plates as a standard, ensuring seamless and powerful operations.
Our heating plate boasts a sophisticated heat pipe system that precisely controls temperature across multiple sections, providing an unparalleled level of management. The inclusion of a temperature display ensures clear visibility and precise monitoring at all times.
To ensure optimal alignment, the upper cotton webbing employs an automatic centering mechanism through a correcting pneumatic valve. The innovative double cylinder design controls the S-shaped cotton web tensioning device, boasting a substantial amount of tightening capability..
The lower belt showcases a simplistic yet highly practical pneumatic tensioning mechanism. Its design allows for automatic correction and alignment on the conveyor belt's left and right sides, with the flexibility of manual adjustments on both sides, enhancing operational efficiency.
Our gearbox drive unit is crafted with an independent structure, utilizing ZG-500 grade gear steel for sublime strength. The innovative oil-immersed lubrication system ensures gears operate smoothly and efficiently, prolonging their lifecycle..
Our machinery incorporates electrical components from internationally renowned brands, guaranteeing stable, reliable, and long-lasting operation, underscoring our commitment to quality and excellence..
Harness the power of our main drive motor, designed for energy-efficient motoring with low-speed torque and a wide speed range. This reliable motor is engineered for straightforward maintenance, ensuring consistent performance..
Constructed using high-intensity GB profiles, the main backbone of our machine boasts a solid structure and an aesthetically pleasing design, making it perfectly suited for high-speed operational demands..

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
NC thin blade slitter scorer
Crafted from tungsten alloy steel, this system houses seven knives and twelve zero-pressure lines. The servo computer precisely manages knife discharge, and the suction outlet width adjusts automatically, all housed within a climate-controlled electric box with dehumidification.
Our cutting-edge synchronous servo motor orchestrates the precision positioning of knives and wires, with an automatic reset feature for unparalleled accuracy. Order changes happen in a swift 15 seconds, allowing two machines to transition seamlessly without deceleration.
The sophisticated PLC control system integrates a CANopen bus network, equipped with order management capabilities. It features a synchronized signal input interface with the dryer speed for seamless coordination and efficiency.
The HMI features a vibrant 10.4-inch color touch screen, capable of storing up to 999 orders. Order changes are facilitated automatically or manually, with built-in fault alarms for enhanced operational safety.
Versatile pressure line configurations include three forms: Convex against concave (three-layer), convex against concave (five-layer), and convex against flat. These can be effortlessly converted, while computer-controlled crimping rounds ensure linearity and easy bending.
Utilizing thin tungsten alloy steel knives, our system guarantees a sharp blade with a remarkable lifespan of over 8 million meters, exemplifying durability and precision.
Featuring a computerized knife sharpener, the system allows for both automatic and manual sharpening, enhancing cutting edge efficiency and boosting productivity significantly.
Our design incorporates an imported synchronous belt transmission, with the thin blade holder and crimping seat supported by linear bearings. This ensures pinpoint positioning accuracy without cumulative errors.
Cutting and crimping are driven by independent frequency conversion motors, with an automatic suction port positioning system that adjusts with each order change, ensuring precision and adaptability.
Equipped with a gas storage tank and low-pressure protection, our system ensures operational safety and efficiency, reflecting our commitment to superior engineering.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
NC cutter helical knives
The advanced full AC servo control system includes energy storage brakes and a helical blade structure, with oil-immersed gears for smooth operation. It features a 10.4-inch touch screen display and is housed in a climate-controlled electric box.
Capable of storing up to 200 unit orders, our system facilitates rapid and precise cutter specification changes without halting operations, while enabling network connectivity for seamless production management.
Our knife shaft drive gears are crafted from precision-forged steel with induction hardening, ensuring backlash-free transmission. The advanced keyless connection enhances transmission accuracy, reflecting superior engineering.
Featuring an inlaid front steel blade knife spiral structure with serrated edges, our cutting machine offers powerful shear force and extended blade life, emblematic of our commitment to excellence.
The feed rollers ingeniously operate using the sun gear platen method, ensuring smooth delivery and uniform pressure application. This minimizes the risk of crushing board plates or causing blockages, maintaining seamless operation.
This model boasts an advanced braking energy storage system that isn't dynamically braking, resulting in remarkable energy efficiency. It consumes just one-third of the typical electricity used by ordinary NC cutting machines, achieving over 70% power savings and significant cost reductions.
Our precision-adjustable, no-gap gear mechanism guarantees meticulous blade engagement and smooth, balanced operation, enhancing overall machine reliability.
Featuring an independent oil pump and filter, each gear position is lubricated and cooled by dual copper distribution. This ensures optimal performance and longevity.
Crafted from fine quality forged steel, the knife roller offers exceptional balance and superior stability for consistent cutting performance.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Introducing the Automatic Large Gantry Stacker, a marvel of modern engineering.
The Servo Drive Platform Lift provides enhanced precision and control. Four sections of frequency transmission facilitate automatic batching, stacking, and discharge. The system features a high-strength imported belt for seamless output and standard paper transport, ensuring efficiency.
With the Gantry Stacking feature, order changes are swift, taking just 20 seconds, and automatic counting enhances workflow efficiency.
Seamlessly synchronized with the production management system, it provides centralized order management without slowing down for individual tasks, streamlining operations.
Efficiently managing production, the system minimizes waste to less than 700mm per order, optimizing resource utilization.
The crawler stacking platform, equipped with AC servo control, ensures stable and tidy stacking, maintaining orderliness.
The backsplashes feature automatic shifting, accommodating stacking for small orders effortlessly.
Independent sealed control cabinets ensure that electrical equipment operates in a clean environment, enhancing durability and performance.
The vibrant color touch-screen display facilitates easy on-site operation, providing user-friendly interaction and control.
Fully automatic operation control boosts efficiency, reduces labor intensity, and saves manpower, streamlining the workflow.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Production Management System (Complex)
Elevate production line automation with easy operation and reduced consumption. Improve base paper utilization, cut costs, and enhance the production line for stable, high-quality cardboard. Increase average speed and productivity while maintaining control through automatic statistics and streamlined management.
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Glue Station System
The customer-owned pipeline includes a comprehensive glue configuration system with carrier, main, and storage tanks, supported by send and back plastic pumps for efficient glue handling.
Our system excels without the need for stabilizers, offering a paste liquid with strong penetration and remarkable stability, ensuring high-quality results.
The entire system's operation is seamlessly managed through tailored software developed by our company. Designed to meet the unique needs of each carton factory, it ensures stable and reliable performance.
Material addition is orchestrated by advanced program settings and PLC control, ensuring precise and accurate measurements every time.
Equipped with a temperature sensor and display, the system meticulously controls glue temperature to enhance starch solubility and prevent environmental impact on glue quality.
An automatic tank washing program is included, ensuring that after glue delivery, the tank is automatically cleaned, maintaining hygiene and efficiency.
Liquid level sensors in every glue point storage tank monitor levels. When low, the PLC selects the appropriate formula to prepare the paste, ensuring consistency and quality.
The cutting and stirring processes are precisely controlled by PLC through intelligent program settings, ensuring optimal mix and processing times.
Tablets, once alkalized into liquid alkali, are stored in the alkali storage tank. The transfer tank's level is PLC-controlled, auto-refilling from the storage tank as needed, maintaining operation efficiency.
When the starch storage tank's material level dips to the sensor's threshold, our state-of-the-art system will immediately trigger an alert, prompting the necessary material replenishment. This intelligent setup not only sounds an alarm but also activates a gentle vibration to ensure seamless and efficient material addition.
Witness the seamless operation of our glue feeding system, where glue is automatically guided to the storage tank by a robust pneumatic diaphragm pump. This process is masterfully orchestrated by a cutting-edge PLC, ensuring precision and reliability every step of the way.
 
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Gas Source System
The gas source system is tailored for adaptability, allowing it to be prepared with precision by our esteemed customers.

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Steam System
Crafted with excellence, our steam system utilizes premium GB valves, including rotary joints and upper and lower dispensers. With traps and pressure tables integrated seamlessly, this system is designed for customers with their own boilers and piping, ensuring it meets bespoke requirements.
Itprovides unparalleled heating energy, maintaining a stable working temperature across the thermal equipment of the production line, ensuring consistent and high-quality output.
Ingeniously designed, each unit functions as an independent, compact steam supply system. This ensures not only energy savings but also allows for effortless adjustments to meet dynamic production needs.
Every hydrophobic unit is thoughtfully equipped with an empty bypass, facilitating rapid cooling of equipment during production halts, enhancing operational efficiency and safety.
Our floating ball trap is meticulously designed, complete with an emptying device and a stainless steel check valve, offering excellent leak prevention and durability.
For seamless integration, the metal hose provides a flexible connection between the piping system and rotating heating components, significantly extending the service life of the rotating joint, ensuring longevity and reliability.
The machine's steam pipes are crafted from high-grade seamless steel, ensuring unmatched safety and dependability while operating under normal pressure conditions.
 
Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line
Electrical Control Cabinet System
Our electronic control system is the epitome of sophistication, governing components like the fingerless single facer and NC thin blade slitter scorer with precision. Utilizing frequency motors and the renowned Delta frequency control system, operation is intuitive and convenient. Each speed display control cabinet features unit-specific speed displays, unit calls, and an emergency stop function. We pride ourselves on using only top-tier components: main contactors from French elite brands, main motors from SIEMENS, and principal bearings from Japan's NSK. Additionally, our main inverter and PLC are expertly crafted by SIEMENS, ensuring unmatched performance.
 
Company Profile

 

Company Information
At Zhanzhuo Machinery, we pride ourselves as a distinguished and professional manufacturer specializing in high quality corrugated cardboard carton machines. Fully equipped with import and export rights, our signature offerings include: 3-layer/5-layer/7-layer corrugated board production lines, state-of-the-art cardboard production lines, versatile carton production lines, cutting-edge intelligent digital printers, and automatic high definition high speed printing, slotting, and die-cutting machines. Discover our intelligent automatic high speed folder gluer machines, stitcher machines, dual-function gluer and stitcher machines, precision roller paper cutters, innovative cardboard flute laminators, sophisticated roller-to-roller film laminating machines, and efficient partition assemblers. Our products embody safety, stability, and exceptional performance, earning over ten prestigious national patents along with ISO9001 and CE EU certifications. Our pre sales and after-sales services are unparalleled, offering tailored solutions, expert remote video guidance, and overseas technical support from seasoned engineers-all available to you 24 hours a day.
Globally, our products have a strong presence, being exported to dynamic markets such as the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a myriad of other countries. While we may not offer the lowest prices, we assure you of the highest quality; prices may require brief clarification, whereas quality guarantees lifetime satisfaction! This gives us a definitive edge in the fiercely competitive industry.
In global trade, integrity is paramount. Choose us as your trusted partner across the globe. Embark on a world-class journey with us.
Our Advantages

Efficient Paperboard Machine for High-Speed Corrugated Cardboard Production Line

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.

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