Experience unmatched efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Engineered for precision and rapid performance, this state-of-the-art equipment is designed to effortlessly streamline your carton printing and cutting processes. Revolutionize your workflow with top-tier technology that ensures accuracy and speed like never before.
Detailed Photos
Product Description
Introducing the User-Friendly High Speed Carton Printing Machine for Easy Operation by Dongguang Zhanzhuo Machinery Trade Co., Ltd. This state-of-the-art equipment is designed to handle a wide range of functions seamlessly in one go, including multi-color printing, precise line pressing, meticulous slotting, sharp trimming, efficient corner cutting, intricate die cutting, and precise punching of paperboard. At the heart of this machine is a leading-edge paper feeding system that utilizes advanced adsorption techniques, ensuring smooth and swift operations. Powered by a robust frequency converter and a high-performance fan, the main machine's operation is effortlessly controlled, with the dust removal fan ensuring a clean and pristine cardboard surface. The intuitive interface, facilitated by dual touch screens managed through a sophisticated PLC programming system, allows for complete control over every aspect of operation-whether it be paper feeding, operation, or discharging-thereby guaranteeing impeccable printing accuracy. Safety is a paramount concern, and the machine is equipped with a paper output monitoring system, offering real-time observation capabilities of the paper output department, ensuring optimum safety during machine start-up and adjustments. Each machine component is designed for peak performance, featuring an electric opening and closing system, a pneumatic locking and plate lifting system, an automatic ink mixing system, and an ink shortage alarm system, all working in harmony to ensure the machine's seamless operation. The result is exquisite, vibrant printing patterns with unmatched color accuracy. Furthermore, all transmission shafts undergo rigorous dynamic and static balance treatments, and gears are crafted with precision using advanced techniques, ensuring a carburized and ground finish with a grade 6 accuracy and HRC52-58 hardness. An innovative spray circulating lubrication system, complete with a circulating oil display window, allows for constant monitoring of the lubrication process, enhancing durability and reliability. The gear-to-transmission shaft connection is secured with a keyless connection ring for added firmness and dependability. Embodying a high degree of automation, this printing machine stands out for its user-friendly design, ease of maintenance, exceptional production efficiency, and superior print quality.
Product Parameters
Feeding unit:
- Experience the pinnacle of precision with our cutting-edge Taiwan Province leading edge paper feeding technology. Crafted with the utmost excellence, the paper feeding wheel shaft boasts bearing steel material, ensuring unrivaled durability and performance.
- Our advanced control panel, featuring a 7-inch vibrant color touch screen, empowers seamless man-machine interaction. This sophisticated interface facilitates effortless communication and operation among the paper feeding, printing, slotting, and die cutting sections. Enjoy comprehensive control over current phase operations, machine speed, counting, and stoppage features. Optimize settings like adsorption and dust removal fan speeds, alignment timing, continuity control, and more. Dual operating systems offer both man-machine dialogue and manual electric control, promising swift adjustments, supreme safety, and simplicity in operations.
- Maximize efficiency with our innovative suction fan, meticulously designed to enhance paper feeding. Tailor air volume adjustments for each section to the precise size of the cardboard. Our frequency converter-controlled motor slashes power consumption, driving cost savings. A robust dust removal fan, equipped with multiple brushes, meticulously eradicates impurities from cardboard surfaces, elevating printing quality to new heights.
- Our leading edge paper feeding system offers two exemplary options: the standard type (Figure -1) is tailored for diverse corrugated shapes, boasting stable system performance and unmatched feeding accuracy. The vacuum negative pressure suction mode ensures high-speed, accurate paper feeding. Enhance your experience with our 'Soft pressing' high matching type (Figure -2), an optional upgrade that minimizes friction and preserves the corrugated integrity of your cardboard. This ingenious design facilitates smooth transmission, mitigates transport congestion, and optimizes cardboard and paper production time. Effortlessly handle E-groove, horizontal, curved, and lower quality cardboard with grace and precision.
- Our system's design takes the leading edge of cardboard as its positioning benchmark, significantly reducing the impact of cardboard length errors. Experience seamless handover precision as the speed of the cardboard matches the pulley, ensuring impeccable accuracy free from speed differential disruptions.
- Our cardboard stop gauges offer the convenience of electric distance adjustments, allowing synchronized or independent control. The cardboard dragging frame accommodates varying widths through electric front-back adjustments. Enjoy the simplicity and reliability of a manually and synchronously lifted front baffle for effortless operation.
- Our electric control machine opens and closes with an alert, ensuring operator safety. A friction clutch on the transmission shaft and a pneumatic interlocking device enhance security, preventing misoperations and machine damage. An overload protection device safeguards parts, while the pneumatic interlocking shaft mechanism maintains gear meshing positions for uninterrupted production and prevents waste from printing errors.
- Our paper feeding roller's lower roller is precision-engineered from high-quality seamless steel pipe. Finely ground and electroplated, it enhances cardboard friction. The rubber feed roller, characterized by a dual-layer coating, optimizes elasticity and wear resistance with 28 and 45-degree layers, respectively. A quick-release structure ensures convenience and speed, while the two-stage worm gear deceleration mechanism allows manual pressure adjustment with a clear value dial for precision.
Printing unit:
Printing plate roller
The printing plate roller boasts an impressive diameter of < ¢524mm (including the plate diameter < ¢536mm). Crafted from high-quality steel, the roller undergoes surface fine grinding, hard chromium plating, and dynamic balance correction to ensure smooth, high-speed printing. Both horizontal and circumferential shaft directions can be engraved with reference lines, facilitating effortless plate hanging and precise alignment. Featuring a ratchet-fixed plate winding shaft with a plate hanging groove, this mechanism allows for swift plate changes. The printing plate roller's axial distance and left-right plate pulling displacement is electrically adjustable by 6mm, offering an effective adjustment range of 12mm. This feature permits printing plate corrections whether the machine is in motion or at rest. The printing plate roller phase is expertly managed by a planetary gear mechanism that ensures unparalleled control and precision.360° adjustment of the circumference, offeringan exceptional degree of operational flexibility and accuracy. 360° computer control over motor operation adjustment, allowing for seamless operation during both active and paused states. The intuitive touch screen automatically displays adjustment amounts and swiftly recalibrates after specifying size inputs. Enjoy the convenience of an automatic zeroing device for the printing plate roller. With the system equipped for plate hanging positions, simply click the plate hanging position button, and the machinery automatically aligns to the optimal plate hanging position, dramatically enhancing labor efficiency. Additionally, the installation of a pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and cleaning.
Impression roller
- Masterfully crafted from premium seamless steel pipe, the impression roller benefits from dynamic and static balance corrections for unwavering stability. Undergoing quenching and tempering, hot charging, and surface fine grinding, it is finished with electroplating for durability and resilience.
- The gear system features a backlash-free adjustment mechanism, guaranteeing the precision of gear meshing during adjustments and ensuring impeccable transmission accuracy. Manual micro-adjustment of the gap between the printing plate roller and the impression roller is available, displaying the scale for ease of use. A 1:200 double-stage worm gear box facilitates precise positioning, with an adjustable distance ranging from 0-12mm.
Metal anilox roller
- The anilox roller cots feature a state-of-the-art cantilever structure, simplifying installation and maintenance, with the option to install a scraper system later. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, these rollers utilize high-quality steel and undergo specialized processing to ensure a long service life, excellent wear and corrosion resistance, and outstanding ink control. Select from mesh numbers of 200, 220, 250, or 280 lines/inch, tailored to your printing needs.
- The anilox roller and printing plate roller integrate touch plate adjustment with pneumatic pressing action, automatically lifting the plate upon machine stoppage, while activating electric uniform ink to prevent ink drying. As the paper feed starts or stops, the inking delay time for each unit can be individually set. Equipped with a one-way overrunning clutch, the anilox roller separates from the driving force, enhancing convenience and speed for ink mixing or washing.
- The ceramic net roller is an optional enhancement available for an additional investment. Here, the steel pipe's surface is enveloped in ceramic and undergoes grinding and laser engraving. The uniform inking dots range from 200-400 lines/inch, providing exceptional customization for your printing applications.
Rubber roller
- Crafted by "Silver Star Spring Breeze" in Jizhou, Hebei Province, these cots are constructed from premium seamless steel tubes and undergo dynamic and static balance treatment. The outer surface features high-quality Ding Qing rubber, known for its wear resistance and corrosion resistance, and is precisely ground and formed by CNC grinders to ensure optimal height and accuracy.
- The 1:200 double-stage worm gear fine adjustment allows for even ink application. Once set, the rubber roller self-locks by gravity, preventing unintended shifts. After cleaning, the rubber roller and anilox roller are automatically separated to avert rubber deformation and ensure sustained elasticity.
Scraper system
- Experience cutting-edge innovation with our closed double scraper system that boasts a groundbreaking chamber fluid dynamics and ink sealing design. This state-of-the-art system not only ensures excellent ink delivery but also significantly reduces ink usage. The pneumatic cylinder adjusts and locks automatically, compensating for scraper wear, resulting in an enhanced fit between the anilox roller and the scraper for optimal scraping performance. Our anti-corrosion and anti-sticking coating within the inner chamber streamlines ink transfer and simplifies cleaning processes. Thanks to its versatile installation design, this system can replace any outdated cots or single scraper systems, offering true, fully enclosed functionality. Ideal for volatile solvent units, it conserves solvents while greatly improving the working environment.
- Achieve precision like never before with our accurate scraping angle and impeccable mechanical precision. When replacing the scraper, it retains its position to ensure consistently superior scraping results. The adjustable sealing system, featuring compensation capabilities, maintains a complete seal without necessitating shutdowns. The innovative sealing block can be directly attached to the engraved surface of the anilox roller, eliminating the need for smooth and engraved bands at both ends. Our closed chamber design facilitates effortless assembly and disassembly without any auxiliary tools, offering unparalleled convenience.
Ink supply system
- Our ink supply system features a one-way diaphragm type pneumatic pump, adept at reclaiming accumulating water in both the pump and piping through its filter and ink circulation system. In scenarios requiring the optional scraper ink control system, a double-acting diaphragm pump is utilized. This comprehensive system includes automatic sensing and detection of ink quantity, plus alerts for any ink and wash irregularities, supported by an integrated alarm and warning bell.
- The transparent ink supply pipe, alongside a high-hanging transparent ink storage cup, offers an intuitive view of the ink supply status during production. The circulating cleaning pipeline, paired with the ink roller, ensures operations and cleaning are both simple and convenient, while maintaining a stable ink supply.
Phase adjustment mechanism
1. The printing plate roller's phase is expertly managed through a frequency converter, allowing for a seamless 360-degree phase adjustment in both running and stopping states.
2. Our frequency converter meticulously controls the motor speed, while the encoder collaborates with the PLC programming system. The motor speed adjusts automatically according to set values, ensuring phase adjustment precision within an impressive 0.2mm.
Pneumatic interlocking brake positioning device
- Our advanced cylinder brake mechanism effectively limits machine rotation during separation or phase adjustment, preserving the original gear position with utmost precision.
- Each printing unit is equipped with both positive and negative inching controls for the main machine, streamlining tasks such as plate erasing, plate hanging, and color registration, making these processes simpler and more efficient.
Slotting unit
Touch screen operation control
The slotting department's electrical operations are seamlessly managed via a touch screen interface, which governs the PLC programming automation system. By inputting dimensions like 'length * width * height' of paper products based on order specifications, the computer system effortlessly arranges the order into the required position with a single button press. Additionally, manual fine-tuning of the slotting position can be performed to meet specific customer demands.
Our color man-machine interface offers menu storage, automatic compensation, and precise correction of shift distances, streamlining operations. The motor, controlled by a frequency converter, powers Taiwan Province Delta's motor transmission box. Through frequency conversion adjustments, the cutter head's lateral displacement is swift, stable, and precise. The encoder, in combination with the PLC control box, fine-tunes the high-profile cutter, synchronizing the adjustment of all four cutters. This significantly reduces cutter adjustment time and boosts work efficiency.
Experience unparalleled control with our pre-pressing, line pressing, and slotting six-axis full computer-controlled slotting part, engineered for precision and reliability.
- Our single-shaft double-knife slotted structure, featuring an internal tooth design for box height, ensures lubricating oil remains clear of your cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and offers positive and negative inching for the entire machine, delivering unmatched convenience and flexibility.
- Crafted with precision, our grooving knife boasts a standard thickness of 7mm and is forged from premium alloy steel. Undergoing meticulous heat treatment, this knife achieves unparalleled hardness and resilience. The double-blade trimming knife features a razor-sharp edge, ensuring exceptional precision. The shaft, constructed from high-quality 45# seamless steel tube, is expertly ground and electroplated, allowing for effortless and fluid movement. Experience superior production adaptability with the expansive displacement mechanism for the middle cutter, trimming, and cutting device. The elastic double-blade trimming knife provides seamless trimming while optimizing cost efficiency.
- Embrace cutting-edge technology with our linear guide rail system, offering unmatched stability and precision for the slotting phase. The innovative ten-screw automatic adjustment permits synchronized electric adjustments of the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This ensures meticulous control accuracy, facilitated through a sophisticated button and touch screen interface.
Pre-pressing wheel and line pressing wheel: a harmonious duo designed for efficiency.
- Our upper and lower shafts are expertly forged from premium-grade steel, undergoing rigorous quenching, tempering, and electroplating processes, achieving perfect dynamic and static balance. The integration of four new groups of line pressing wheels effectively safeguards cardboard from crushing, delivering smooth and immaculate line pressing. The slotting section incorporates a dedicated set of prepressing wheels, ensuring double prepressing and pressing lines for superior line shape integrity, reducing cracking risks, and delivering perfectly shaped boxes.
- Effortlessly adjust the gap dial of the wire pressing wheel within a versatile range of 2-12mm. The gear incorporates a backlash-free adjusting mechanism, ensuring seamless gear meshing during adjustments, thereby maintaining impeccable transmission accuracy.
Slotted phase adjusting mechanism: designed for precision.
- Our advanced planetary gear mechanism, coupled with the slotting phase, employs a state-of-the-art PLC and electric digital input for 360-degree adjustments, adaptable during both active operation or stoppage of the equipment.
Die-cutting unit: precision engineered for excellence.
- The knife plate roller, with its substantial outer diameter of < ¢486mm (including knife template diameter < ¢536mm), is crafted from high-grade cast steel. The surface undergoes fine grinding, balance correction, and uniform hole separation, optimizing operational stability with electroplated shafts.
- The die template's bolt holes are meticulously spaced at 10M with an axial spacing of 100mm and a radial circumference divided into 18 precise equal parts. The die cutter height reaches 25.4mm, while the wooden template thickness varies: 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller): engineered for unparalleled performance.
1. The rubber pad roller diameter stands impressively at less than ¢536mm with the rubber pad diameter measuring 554mm. Engineered for swift interchangeability, the rubber pad offers exceptional wear resistance and extended longevity. Constructed from premium cast steel, it undergoes quenching, tempering, and fine grinding to achieve dynamic and static balance, significantly enhancing operational stability.
2. Enjoy precise electric adjustments for the gap between the knife die roller and the rubber pad roller, secured by a reliable air-lock fixed adjusting mechanism. The mechanical transverse 50mm traveling device, along with the speed difference compensation system, ensures uniform wear for each knife in varied positions, thus prolonging the service life of the Youli rubber pad.
Grinding repair mechanism: revolutionizing efficiency.
1. Experience rapid, efficient correction with the electric grinding rubber pad, designed to significantly enhance the rubber pad's service life.
Phase adjusting device: engineered for precision and adaptability.
1. With the die-cutting phase adjustable via an advanced electric digital 360 system, operations can be fine-tuned whether the equipment is running or paused.
Drive gear: engineered for smooth precision.
- Our drive gear system features high-precision helical gear transmission, crafted from 20GrMnTi high-quality alloy steel. Following quenching, tempering, and high-frequency quenching, the gears undergo delicate grinding. This ensures smooth, low-noise operation, with hardness rated HRC58-62. Enjoy a durable, long service life with minimal wear, preserving printing register accuracy over time.
2. The advanced design of our machine's shaft and gear showcases an innovative tensioning connecting sleeve keyless connection. This superior mechanism ensures that even under high torque, there is zero gap, guaranteeing seamless operation. Installation and maintenance become remarkably straightforward, and the long-term transmission precision is impeccable, ensuring flawless printing registration every time.
3. Our state-of-the-art gear lubrication system utilizes an automatic spray lubrication system driven by a gear oil pump. This sophisticated setup not only maintains impeccable transmission accuracy but also significantly extends the service life of your machinery, ensuring longevity and reliability.
Motor part
- Experience smooth and efficient operation with our main motor, which is expertly controlled by the 'Dongli' frequency converter, known for significantly reducing vibration and noise. The 'Taiwan Province Delta' frequency conversion controller provides low-speed rated torque output, ensuring ultra-quiet and consistently stable performance, aligning perfectly with your operational needs.
- Our sophisticated ventilation system features Zhongxin fans for both adsorption and dust removal, equipped with phase motors from Zhejiang DH. Complemented by Taiwan Province Taibang motor for ink homogenizing, this system delivers low noise, stable power, and a truly reliable performance that enhances your operational efficiency.
Bearing part
1. Elevate your machinery's performance with our premium bearing selection. The main bearings are precision 'NSK' imported bearings, while additional bearings from reputable domestic manufacturers like Wahalo are secured through direct agency purchase. With product accuracies reaching P6, P5, P4 and vibration levels at Z1 group or higher, ultimate reliability is assured.
Electrical components
1. Each unit boasts an independent electronic control module, ensuring unmatched safety and reliability. Our electric components, including relays, indicator lights, buttons, and contactors, are crafted by Zhejiang Zhengtai, a leader in original electric appliance manufacturing. Equipped with Yadeke's pneumatic solenoid valves and cylinders, our components deliver flexibility, stability, and unparalleled durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, an esteemed leader in the manufacture of high-quality corrugated cardboard carton machines, proudly holds the prestigious rights for import and export. Our signature offerings include 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, advanced carton production lines, state-of-the-art intelligent digital printers, and automatic high- definition, high- speed printing slotting die-cutting machines that redefine efficiency. We also specialize in the creation of intelligent automatic high- speed folder-gluer machines, stitcher machines, combined gluer and stitcher solutions, roller paper cutters, cardboard flute laminators, innovative roller-to-roller film laminators, partition assemblers, and much more. Our products are globally renowned for their safety, unparalleled stability, and outstanding performance. With more than ten national patents and rigorous certifications like ISO9001 quality management system and CE EU certification, our offerings stand as a testament to excellence. Our unparalleled pre- sales and post-sales services offer unmatched efficiency and reliability, tailored solutions, professional remote video consultations, and dedicatedoverseas technical support available from top engineers. We are committed to serving you 24/7.
Our global reach extends across the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and an ever-growing list of countries. While we may not always promise the lowest price, we guarantee unmatched quality. We would prefer to explain our pricing once, rather than apologize for quality endlessly. Our products hold a significant edge in the competitive landscape of our industry.
Global trade with integrity as our cornerstone. Choose us for a partnership rooted in reliability and excellence. Embark on a world-class journey with us as your trusted partner.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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