Experience unparalleled innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Crafted with precision engineering and designed for ultimate efficiency, this state-of-the-art machine revolutionizes your production capabilities, guaranteeing seamless operations and superior output quality. Embark on a journey to the future of carton printing and die-cutting technology, where high performance beautifully harmonizes with exceptional speed and unwavering reliability.
Detailed Photos
Product Description
Introducing the exceptional High Performance Carton Printer Die Cutter Machine for Efficiency-a true marvel of modern engineering, designed to propel your production capabilities to unprecedented heights. This revolutionary machine is a master of versatility, effortlessly executing an array of processes, including brilliant multi-color printing, precise line pressing, expert slotting, seamless trimming, flawless corner cutting, sophisticated die cutting, and efficient punching-all consolidated into one streamlined operation. With advanced leading-edge technology, it harnesses the power of adsorption for impeccable paper feeding, while the main machine's frequency converter and fan meticulously orchestrate start and stop functions, ensuring flawless synchronization. Its high-power dust removal fan elegantly cleans the cardboard surface, priming it for exquisite precision printing. The machine boasts an intuitive user interface, featuring both main and side touch screens, controlled by a sophisticated PLC programming system, which provides seamless human-machine interaction, optimizing every operation aspect from feeding to output. To elevate operational safety and monitoring, the main machine is equipped with paper output monitoring equipment at the front, offering real-time insights into the paper output department's status during both start and stop phases, thereby safeguarding operator safety and ensuring superior machine efficiency. Every component of this state-of-the-art equipment is fitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and flawless color registration. The transmission shafts of the machine are engineered with both dynamic and static balance treatment, while the gears undergo specialized processing-including carburization and grinding-resulting in an extraordinary hardness rating of HRC52-58 and grade 6 precision. These remarkable gears benefit from a cutting-edge spray circulating lubrication system, enhanced by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the linkage between gear and shaft, ensuring unwavering reliability. In essence, this machine epitomizes a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It is truly the ultimate solution for those aspiring to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The feeding unit leverages pioneering technology from Taiwan Province, showcasing a leading edge that guarantees unmatched precision and longevity. The paper feeding wheel shaft, crafted from superior bearing steel, delivers steadfast reliability and exemplary performance, ensuring your operations run smoothly and efficiently.
- Our advanced control panel boasts a striking 7-inch color touch screen, forging a seamless man-machine interface. Effortlessly navigate through the paper feeding, printing, slotting, and die cutting sections with real-time operation management at your fingertips. Monitor current phases, machine speed, and counting, while adjusting essential system settings like fan speeds and alignment with ease. Offering both manual and automated control, the dual operating systems cater to diverse operational needs, ensuring precision and safety in every function.
- The innovative suction fan system elevates paper feeding efficiency by adapting to various cardboard sizes through a frequency converter-controlled motor, optimizing power consumption for enhanced cost-efficiency. Paired with a powerful dust removal fan and multiple dust brushes, it meticulously cleanses cardboard surfaces, enhancing printing quality by removing impurities with precision.
- Discover the exceptional performance of our leading edge paper feeding, engineered for all corrugated forms, delivering unparalleled stability and precision. The vacuum negative pressure suction flat feeding offers high-speed accuracy. Choose the 'Soft Pressing' high matching type for added advantages: reducing friction, minimizing cardboard damage, and safeguarding corrugated strength. This sophisticated system effortlessly handles even E-groove and lower quality cardboards, maximizing efficiency and reducing operational hiccups.
- Utilizing the leading edge of cardboard as a precise positioning reference, this system substantially minimizes discrepancies in cardboard length. As cardboard progresses to the pulley, it maintains synchronized speed, ensuring a flawless transition, safeguarding against any speed variance that might compromise precision.
- The electric left-right stop gauges provide effortless adjustment, whether synchronized or independent. The cardboard dragging frame offers electrical width adaptability, and the manually adjustable front baffle combines user-friendly operation with steadfast reliability, enhancing operational flexibility.
- Our unit's innovative electric control machine, coupled with an alarm system, ensures seamless opening and closing. Featuring a friction clutch transmission shaft and a pneumatic interlocking device, it heightens safety, preventing mishaps. Overload protection safeguards essential components, allowing quick resumption of production post-adjustment, thus mitigating wastage from misaligned printing.
- The lower roller, expertly crafted from premium seamless steel, offers enhanced friction through fine grinding and electroplating for impeccable cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers and a quick-release design, ensure swift and convenient operations. Our precision two-stage worm gear adjustment mechanism, with a detailed adjustment dial, offers smooth manual control for impeccable performance.
Printing unit:
Printing plate roller
Engineered with precision, the printing plate roller features a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Constructed from high-quality steel, it undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction to ensure flawless high-speed printing. Engraved reference lines on the shaft's horizontal and circumferential planes facilitate seamless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are effortlessly swift. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a mere 6mm, easily adjustable electronically, providing a robust 12mm adjustment range. Whether in motion or stationary, the printing plate can be precisely corrected. The printing plate roller phase planetary gear masterfully regulates the360°degree circumference adjustment with unsurpassed finesse, and the 360° Our state-of-the-art degree computerized control system seamlessly orchestrates motor operations, whether in motion or at rest. The elegant touch screen offers an intuitive display and auto-adjusts the input size, enhancing both ease and precision of operation. Enjoy the effortless activation of the automatic zeroing mechanism for the printing plate roller-simply click to drive the equipment to the perfect plate-hanging position, massively boosting labor efficiency. With the addition of a pedal switch, experience the ease of forward and backward rotation for the printing plate cylinder, simplifying plate changes and maintenance to streamline your workflow.
Impression Roller
- Crafted from seamless high-quality steel pipe, the impression roller stands as a testament to exquisite fine processing. Its dynamic and static balance corrections secure steadfast operation. Through a refined process of quenching, tempering, hot charging, and balance adjustments, with surface fine grinding and electroplating, this roller offers performance beyond compare.
- Featuring an advanced backlash-free gear adjustment mechanism, our gear maintains flawless meshing during adjustments, ensuring precision in transmission. Benefit from a manual micro-adjustment of the gap between the printing plate roller and impression roller, visualized with a scale display. Utilizing a 1:200 double-stage worm gear box, it offers positioning adjustments with an adjustable range of 0-12mm, guaranteeing superior accuracy and precision.
Metal Anilox Roller
- Our anilox roller cots boast an innovative cantilever structure, simplifying both installation and maintenance, with an optional scraper system upgrade. Crafted by the esteemed 'Haili Roller' in Changzhou, our high-quality steel roller is processed with cutting-edge technology, promising unmatched durability, wear resistance, and superb ink control. Choose from mesh numbers ranging from 200 to 280 lines/inch to meet the specific demands of your printed products.
- With ingenious pneumatic pressing actions, the anilox roller and printing plate roller adjust contact effortlessly, lifting the plate automatically when the machine stops. Meanwhile, our electric ink uniforming system activates to prevent ink from drying. Customize each printing unit's inking delay time independently, as the anilox roller's one-way overrunning clutch disengages from the drive, facilitating swift ink mixing or washing.
- Consider upgrading to our optional ceramic net roller for enhanced performance (additional cost applies). The steel pipe is elegantly clad in ceramic, refined through grinding and laser engraving, ensuring uniformly inked dots of 200-400 lines/inch.
Rubber Roller
- These superior cots, engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, are crafted from seamless steel pipes, balanced dynamically and statically. Encased in premium Ding Qing rubber, they offer remarkable wear and corrosion resistance. Precision CNC grinding ensures perfect height and accuracy, elevating your printing experience.
- Utilize our 1:200 double-stage worm gear clearance fine adjustment for impeccable ink application. Post-adjustment, enjoy gravity-induced self-locking, as the rubber roller separates from the anilox roller post-cleaning, preserving both elasticity and preventing deformation.
Scraper System
- Revolutionize ink management with our innovative chamber fluid dynamics and ink sealing design. Our closed double scraper system delivers exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures perfect alignment for optimal scraping. Anti-corrosion and anti-sticking coatings within the inner chamber simplify ink transfer and cleaning. Our design allows seamless integration, easily upgrading outdated systems. Perfectly enclosed, it enhances environmental conditions and reduces solvent use, making it ideal for volatile solvent units.
- Achieve unmatched precision with our accurate scraping angle and mechanical precision. The system maintains consistent scraper positioning post-replacement for top-tier results. The sealing system, with an adjustable compensation feature, enables operation without interruptions, ensuring a fully sealed ink delivery system. Our innovative sealing block design affixes directly to the anilox roller's engraved surface, removing the need for smooth bands. Enjoy effortless assembly and disassembly of the chamber, no auxiliary tools required.
Ink supply system
- Revolutionize your printing operations with our state-of-the-art ink supply system. At its core is a one-way diaphragm-type pneumatic pump, meticulously engineered to expertly recover accumulated water, thereby boosting filtration and circulation efficiency to unparalleled levels. For those systems that are equipped with optional scraper ink control, we've integrated a double-acting diaphragm pump for enhanced performance. The system includes an automatic sensing and detection feature, vigilantly monitoring ink levels and promptly alerting you to any anomalies. This is coupled with a robust warning system and alarm bell, ensuring optimal safety and functionality at all times.
- Our transparent ink supply pipe design, paired with a high-mounted ink storage cup, offers an unobstructed view of ink levels during production, ensuring seamless operations. The innovative circulating cleaning pipeline and ink roller are engineered for simplicity, allowing for quick and efficient cleaning while maintaining a stable ink supply, which guarantees uninterrupted productivity.
Phase adjustment mechanism
1. Achieve unmatched precision and control with our revolutionary printing plate roller phase adjustment, managed by an advanced frequency converter. Enjoy the flexibility of 360-degree phase adjustments, effortlessly applicable whether the machine is in operation or paused.
2. Our cutting-edge frequency converter, expertly managing motor speed in tandem with precise encoder integration and a sophisticated PLC programming system, maintains phase adjustment precision within an impeccable 0.2mm, setting a new standard in precision.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is meticulously crafted to stabilize machine operations with unmatched precision. Whether separating the machine or executing phase adjustments, it ensures that rotation is restricted and that the original gear position remains perfectly fixed, offering peace of mind and reliability.
- Experience seamless operation at every step, with each printing unit equipped with intuitive positive and negative inching controls of the main machine. This sophisticated system simplifies processes like plate erasing, hanging, and color registration, making them more efficient, less labor-intensive, and exceptionally user-friendly.
Slotting unit
Touch screen operation control
Empower your slotting operations with our user-friendly touch screen interface that controls the sophisticated PLC programming automation system in the slotting department. Effortlessly input product dimensions ('length * width * height') according to the order, and let the advanced computer system automatically and precisely position the order. For those who demand more, it also allows for manual fine-tuning of the slotting position to meet exact customer specifications, ensuring precision and unparalleled customization.
Immerse yourself in a new era of efficiency with our state-of-the-art color man-machine interface. Enjoy features like menu storage and automatic shift distance compensation, as the motor, powered by a high-performance frequency converter, masterfully controls the Taiwan Province Delta motor transmission box. This enables swift, stable, and precise cutter head displacement. The integration of an encoder with the PLC control box facilitates high-profile cutter adjustments, allowing all four cutters to synchronize seamlessly, dramatically reducing adjustment time and boosting productivity.
Discover the ultimate in pre-pressing, line pressing, and slotting excellence with our six-axis, fully computer-controlled slotting part. It delivers unmatched precision and ease of use that elevates your operations to new heights.
- Our innovative single-shaft, double-knife slotted structure, featuring a unique internal tooth design for effortless box height adjustments, ensures that lubricant contamination of cartons is never a concern. The slotting unit includes an essential emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Crafted with precision, the standard grooving knife impresses with its 7mm thickness and robust alloy steel construction. Following heat treatment, it boasts exceptional hardness and resilience. The double-blade trimming knife delivers precision with a razor-sharp edge. The high-quality 45# seamless steel tube forms the shaft, enhanced by advanced grinding and electroplating techniques for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, setting a new standard in excellence.
- Incorporating groundbreaking linear guide rail technology, our machine ensures unparalleled stability and precise slotting phase accuracy. It features an innovative ten-screw automatic adjustment system, synchronized for the electric adjustment of the lateral movement of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This technology is controlled by cutting-edge button and touch screen interfaces, ensuring unparalleled precision and operational excellence.
Pre-pressing wheel and line pressing wheel
- Expertly constructed, the upper and lower shafts are crafted with the finest high-quality steel, meticulously quenched, tempered, and electroplated to ensure both dynamic and static balance. Our machine boasts four groups of innovative line pressing wheels, ingeniously designed to prevent cardboard crushing, which ensures that line pressing is always smooth and tidy. The slotting part is further enhanced with prepressing wheels, which refine the line shape, significantly reduce cracking, and maintain the box's perfect regularity after undergoing dual prepressing and pressing.
- The gap dial for the wire pressing wheel is manually refined, offering an adjustable range of 2-12mm. With an advanced backlash-free adjusting mechanism, the gear adjustment process remains seamless, ensuring that gear meshing is not disrupted. This guarantees impeccable transmission accuracy, setting a new standard in precision.
Slotted phase adjusting mechanism
- Employing a sophisticated planetary gear mechanism, the slotting phase integrates PLC and electric digital input for an impressively precise 360-degree adjustment. This system allows for seamless modifications, regardless of whether the equipment is in motion or at rest, ensuring uncompromised precision.
Die-cutting unit
- The knife plate roller, with its impressive outer diameter of < ¢486mm and knife template diameter of < ¢536mm, is crafted from premium cast steel. Through surface grinding and balance correction, operational stability is significantly enhanced. The shaft's electroplating ensures consistent hole separation uniformity, promising reliable performance.
- Crafted with utmost precision, the die template bolt holes are meticulously designed at 10M, with an axial spacing of 100mm, divided into 18 equal parts radially. The die cutter height stands at 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, optimizing adaptability and performance.
Rubber roller (upper roller)
1. The rubber pad roller features a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. Its quick-change design ensures outstanding wear resistance and prolonged longevity. Forged from superior cast steel, it undergoes quenching, tempering, and surface fine grinding to deliver optimal running stability.
2. Electrically adjusting the gap between the knife die roller and the rubber pad roller is achieved through a steadfast air-lock fixed adjusting mechanism. A sophisticated 50mm mechanical transverse device provides speed difference compensation, ensuring consistent wear across various knife positions, thus extending the life of the Youli rubber pad remarkably.
Grinding repair mechanism
1. The electric grinding of the rubber pad facilitates rapid and efficient corrections, substantially enhancing its service life, ensuring continuous optimal performance.
Phase adjusting device
1. Experience the advanced die-cutting phase with electric digital 360-degree adjustment, offering flexibility to make modifications during both the operation and stoppage of the equipment, catering to your precise requirements.
Drive gear
- Achieve impeccable high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. These undergo quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, minimal noise, and enduring hardness of HRC58-62, ensuring consistent printing register accuracy with minimal wear.
2. Enjoy seamless performance with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This innovative solution ensures zero gaps during high-torque usage, enabling effortless installation and maintenance, while providing long-term transmission accuracy for impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system employs an automatic spray lubrication system powered by a precision gear oil pump. This ensures unwavering transmission accuracy, while safeguarding the longevity and peak performance of your machinery with every use.
Motor part
- Uncover the unmatched performance of our main motor, meticulously controlled by the esteemed 'Dongli' frequency converter. Revel in a flawlessly smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, delivering ultra-quiet and stable operation throughout every cycle.
- Our exceptional machinery is a testament to engineering brilliance, utilizing the superior Zhongxin fans for unparalleled adsorption and dust removal capabilities. The durable and dependable Zhejiang DH motor drives the phase motor, while the renowned Taiwan Province Taibang motor powers the ink homogenizing system. This remarkable synergy delivers not only low noise but also an unrivaled stability in power provision, setting new benchmarks in performance.
Bearing part
1. Our machine boasts the elite 'NSK' main bearings, which are synonymous with extraordinary precision and longevity. To ensure impeccable accuracy, we incorporate additional bearings sourced from distinguished domestic manufacturers such as Wahalo. This meticulous selection ensures our products achieve extraordinary precision standards of P6 P5 P4 levels and meet or exceed the Z1 group vibration benchmarks.
Electrical components
1. Every unit proudly features its own independent electronic control system, offering unyielding safety and dependability. Our choice of high-end components from Zhejiang Zhengtai powers the essential relays, indicator lights, buttons, and contactors. The seamless integration of Yadeke's pneumatic components, including solenoid valves and cylinders, guarantees performance that is not only flexible and robust but also built to last for years of reliable service.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to the art and precision of crafting premium corrugated cardboard carton machinery, we proudly hold the prestigious rights to both import and export. At the heart of our flagship offerings is the revolutionary 3-layer, 5-layer, and 7-layer corrugated board production line, alongside the unmatched robustness of our cardboard production line and the exceptionally efficient carton production line. We shine brightly with our intelligent digital printer machines and the comprehensive suite of fully automatic high-performance equipment.definition, high-resolution,speed printing slotting die cutting machine. We also offer the groundbreaking intelligent automatic highspeed folder gluer machine, an innovative stitcher machine, and the versatile gluer and stitcher machine. Our extensive portfolio is further enriched with the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, and roller to roller film laminating machine. Not to be overlooked is our efficient partition assembler machine. Our products are renowned for their safety, stability, and exceptional performance, earning the distinction of over ten national patents. They are crafted to align with the rigorous ISO9001 quality management system and CE EU certifications, standing as a testament to our commitment to excellence. With our unmatched pre,sales and after-sales services, we ensure maximum efficiency and reliability, offering bespoke solutions along with expert remote video guidance. We proudly provide comprehensiveoverseas technical support through our dedicated team of skilled engineers, available around the clock to cater to your needs.
Driven by a global vision, our premium-quality products find a home in countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, extending our legacy of excellence across the globe. Though we may not offer the lowest price in the market, we assure you of unrivaled quality. We believe in discussing price now rather than apologizing for quality later, maintaining our formidable edge in the competitive landscape of our industry.
We conduct global trade with unwavering integrity at the forefront. Partner with us, and you'll discover a reliable and trustworthy ally on the world stage. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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