Step into a world of unparalleled innovation with our Durable Reliable High Speed Automatic Corrugated Carton Machine with Customization. This High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine is meticulously engineered for unmatched precision and operational efficiency. Elevate your production capabilities to new heights, guaranteeing smooth, seamless operations and a superior quality output that surpasses expectations. Embrace the future of carton printing and die-cutting technology, where extraordinary performance seamlessly aligns with exceptional speed and unwavering reliability.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency-a true masterpiece of modern engineering designed to catapult your production capabilities to unprecedented levels. This versatile marvel effortlessly orchestrates a myriad of functions in a single, seamless operation, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching. Leveraging advanced leading-edge technology, this machine utilizes the power of adsorption for flawless paper feeding, while the main machine's frequency converter and fan ensure impeccable synchronization with precise start and stop management. The high-power dust removal fan efficiently cleans the cardboard surface, setting the stage for precision printing perfection. The intuitive interface, featuring dual touch screens, is powered by an advanced PLC programming system, enabling a seamless human-machine interaction that optimizes control from feeding to output. For heightened safety and monitoring, the main machine's front is equipped with paper output monitoring equipment, providing real-time insights into the operational status of the paper output department during both start and stop phases, ensuring operator safety and machine efficiency. Each component of this cutting-edge equipment features an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm, ensuring smooth operation, pristine print quality, and impeccable color registration. The machine's transmission shafts are meticulously engineered with dynamic and static balance treatment, while its gears undergo specialized carburization and grinding processes, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are further enhanced by a state-of-the-art spray circulating lubrication system, featuring a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring solidifies the bond between gear and shaft, ensuring steadfast reliability. In essence, this machine epitomizes a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It stands as the ultimate solution for those daring to redefine the possibilities in carton printing and die cutting.
Product Parameters
Feeding unit:
- Delve into the future of paper handling with our innovative paper feeding unit, distinguished by the state-of-the-art Taiwan Province leading edge technology. This marvel of engineering features a wheel shaft forged from premium bearing steel, ensuring reliability and exceptional performance that stands the test of time.
- Immerse yourself in the future of operational ease with our vibrant 7-inch color touch screen control panel, designed to offer a seamless man-machine interface. This intuitive setup allows for real-time management across the paper feeding, printing, slotting, and die-cutting sections. Effortlessly monitor phases, machine speed, and count, while making system adjustments for fan speeds and alignment. Dual operating systems provide the flexibility of both manual and automated control, prioritizing precision and simplicity for every operational need.
- Experience the evolution of paper feeding with our suction fan system. This remarkable feature adapts to varying cardboard sizes through a frequency converter-controlled motor, optimizing power consumption for cost-effective operations while delivering superior printing quality. The dust removal fan, powered by a high-performance motor and supported by multiple dust brushes, ensures cardboard surfaces remain pristine and free of impurities.
- Step into the realm of excellence with our leading edge paper feeding technology, tailored for all corrugated shapes. Offering stable performance and unmatched precision, our vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Choose the 'Soft Pressing' high matching type for reduced friction, minimized cardboard damage, and enhanced corrugated strength, ensuring effortless transportation of even the most challenging E-groove and lower quality cardboards, optimizing your workflow and reducing congestion.
- Utilizing the cardboard's leading edge as a benchmark, our system significantly minimizes length discrepancies. As the cardboard progresses to the pulley, it maintains a synchronized speed, ensuring a seamless transition that prevents speed variance, thus preserving precision and consistency throughout the process.
- Achieve effortless adaptability with our electric left-right stop gauges, designed for synchronized or independent adjustments. The cardboard dragging frame is electrically adjustable for width versatility, while the manually lifted front baffle combines reliability with intuitive user operation, enhancing overall efficiency and ease.
- Our unit's innovative opening and closing mechanisms, managed by an electric control machine with an alarm system, place safety at the forefront. Enhanced with a friction clutch transmission shaft and a pneumatic interlocking device, the system ensures security and precision. Overload protection shields essential components, allowing rapid resumption of normal production after adjustments, effectively minimizing wastage from misaligned printing.
- The lower roller of our paper feeding system, crafted from top-grade seamless steel, is finely ground and electroplated to boost friction, ensuring flawless cardboard movement. Featuring dual-layer rubber feed rollers with elasticity and wear-resistance layers, and a quick-release design for convenient operations. Our precision two-stage worm gear adjustment mechanism, supplemented by a detailed adjustment dial, provides impeccable manual control for optimal results.
Printing unit:
Printing plate roller
Our meticulously crafted printing plate roller, with a diameter of less than ¢524mm (including the plate diameter under ¢536mm), represents the pinnacle of precision engineering. Constructed from premium steel, its surface is finely ground, hard chromium plated, and dynamically balanced for flawless high-speed printing. The shaft's horizontal and circumferential planes boast engraved reference lines, simplifying plate hanging and alignment. Equipped with a ratchet-secured fixed plate winding shaft and a plate hanging groove, the system allows swift plate changes. The axial distance adjustment offers an effortless 6mm electric modifiable range, and a robust 12mm adjustment range ensures corrections can be made on the move or stationary. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with precision, ensuring unparalleled operational smoothness across the 360° Our advanced degree computerized control system orchestrates motor operation adjustments with perfect harmony, whether the machine is running or paused. A sophisticated touch screen gracefully displays and auto-adjusts the input size, enhancing operational ease and precision like never before. Augmenting efficiency, the automatic zeroing mechanism for the printing plate roller, equipped with a designated plate hanging position, activates with a single effortless click, driving the equipment to the optimal position for plate hanging, significantly elevating labor efficiency. The inclusion of a pedal switch empowers seamless forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance with unmatched simplicity.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing, ensuring remarkable durability and flawless performance. Thanks to meticulous dynamic and static balance corrections, it operates with steadfast precision. The roller's quenching, tempering, hot charging, along with dynamic and static balance treatments, paired with surface fine grinding and electroplating, contribute to its unparalleled performance, establishing it as the epitome of excellence in its category.
- Our backlash-free gear adjustment mechanism boasts a design that maintains unfaltering meshing during adjustments, guaranteeing transmission precision. Enjoy seamless manual micro-adjustments of the gap between the printing plate roller and the impression roller, facilitated by a scale display. The incorporation of a 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring precision and accuracy at its finest.
Metal anilox roller
- Embrace innovation with the anilox roller cots, featuring an inventive cantilever structure that simplifies both installation and maintenance. Enjoy the option to incorporate a sophisticated scraper system later. Proudly manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted using superior high-quality steel and processed with cutting-edge technology, ensuring long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, and 280 lines/inch to perfectly match the specific demands of your printed products, achieving exceptional results every time.
- Experience the ingenuity of pneumatic pressing actions that adjust the anilox roller and printing plate roller contact, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system activates, preventing ink from drying out. Each printing unit's inking delay time is independently configurable, while the anilox roller's one-way overrunning clutch disconnects from the driving force, offering swift and convenient ink mixing or washing, ensuring superior efficiency throughout your operations.
- Consider enhancing performance with our optional ceramic net roller (additional price applies). The surface of the steel pipe is elegantly clad in ceramic, refined through grinding and precision laser engraving, ensuring uniformly inked dots ranging from 200-400 lines/inch, offering exceptional quality and performance for your printing needs.
Rubber roller
- Engineered by the illustrious 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing dynamic and static balance treatments to ensure top-notch performance. The exterior is encased in premium Ding Qing rubber, boasting remarkable wear and corrosion resistance. Precision CNC grinders meticulously shape them, ensuring perfect height and accuracy of the cots, providing consistency and reliability in every operation.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment, this roller ensures uniform ink application, meeting the highest standards of precision. Following adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller post-cleaning, preventing deformation and maintaining elasticity, thereby ensuring longevity and peak performance.
Scraper system
- Revolutionize ink management with our groundbreaking chamber fluid dynamics and ink sealing design. Our closed double scraper system boasts exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures the anilox roller and scraper stay in perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, our system allows easy upgrades from outdated cots or single scraper systems. Fully enclosed, it is particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage, ensuring sustainability and efficiency.
- Achieve precision like never before with our accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring consistently superior scraping results. The innovative sealing system with an adjustable compensation feature allows for continual operation without shutdowns, guaranteeing a fully sealed ink delivery system. The ingenious sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber without requiring any auxiliary tools, making maintenance a breeze.
Ink supply system
- Unveiling our state-of-the-art ink supply system, which boasts a pioneering one-way diaphragm pneumatic pump. This ingenious design efficiently recovers accumulated water, elevating filtration and circulation to new heights. For systems equipped with optional scraper ink control, we include a robust double-acting diaphragm pump. The system is meticulously equipped with an automated sensing and detection configuration, constantly monitoring ink levels and sounding alerts for any anomalies. A comprehensive warning system coupled with an alarm bell ensures optimal safety and seamless functionality, setting new standards in operational excellence.
- Experience clarity in production with our transparent ink supply pipe and strategically elevated ink storage cup, offering an unobstructed view of ink levels. Our innovative circulating cleaning pipeline and ink roller are engineered to streamline operations, facilitating quick and effective cleaning. This guarantees a stable ink supply, ensuring uninterrupted productivity and efficiency like never before.
Phase adjustment mechanism
1. Revel in unprecedented control with our advanced printing plate roller phase adjustment, expertly managed by a high-precision frequency converter. Enjoy the flexibility of 360-degree phase adjustments, effortlessly applicable whether the machine is active or at rest, delivering unmatched accuracy and convenience.
2. Our cutting-edge frequency converter, coupled with motor speed management and encoder integration within a sophisticated PLC programming system, ensures phase adjustment precision is maintained at an exceptional 0.2mm, setting a new benchmark for excellence.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is crafted to stabilize machine operations to perfection. Whether separating the machine or adjusting the phase, it locks the rotation precisely, ensuring the original gear position remains fixed with unmatched precision, safeguarding operational integrity.
- Enjoy seamless operation with our printing units, furnished with both forward and reverse inching controls for the main machine. This innovative system simplifies plate erasing, hanging, and color registration, significantly enhancing process efficiency and reducing labor intensity for a smoother workflow.
Slotting unit
Touch screen operation control
Our slotting department redefines convenience, offering an intuitive touch screen interface to manage electrical operations through a PLC programming automation system. Simply input product dimensions ('length * width * height') as per order requirements, and watch as the computer system effortlessly positions the order. Manual fine-tuning of slotting positions is available to meet exact customer specifications, offering precision and customization with ease.
Step into a realm of efficiency with our dynamic color man-machine interface, featuring menu storage and automatic shift distance compensation. Driven by a frequency converter, the motor controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and accurate cutter head displacement. The encoder, in harmony with the PLC control box, orchestrates high-profile cutter adjustments, allowing all four cutters to synchronize seamlessly. This drastically reduces adjustment time and propels work efficiency to new heights.
Unleash precision with our six-axis, fully computer-controlled slotting component, offering unmatched accuracy and effortless operational ease in pre-pressing, line pressing, and slotting.
- Our single-shaft, double-knife slotted structure shines with an internal tooth design, facilitating box height adjustments while preventing lubricant contamination of cartons. Our slotting unit is equipped with an emergency stop device for enhanced safety and offers effortless positive and negative inching across the entire machine, promoting flexible and user-friendly operation.
- Engineered to perfection, our standard grooving knife features a robust 7mm thickness, crafted from resilient alloy steel. Following heat treatment, it boasts remarkable hardness and durability. The double-blade trimming knife is precision-engineered with razor-sharp edges. A high-quality 45# seamless steel tube forms the shaft, meticulously enhanced through grinding and electroplating for smooth operation. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine demonstrates extraordinary production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, standing as a paragon of performance.
- Harnessing advanced linear guide rail technology, this machine offers unparalleled stability and precise slotting phase accuracy. It incorporates a cutting-edge ten-screw automatic adjustment system, synchronizing the electric adjustment of lateral movements for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Control is at your fingertips with state-of-the-art button and touch screen interfaces, ensuring precision beyond expectation.
Pre-pressing wheel and line pressing wheel
- Expertly crafted for excellence, the upper and lower shafts of our machine are constructed from the finest quality steel, meticulously quenched, tempered, and electroplated to achieve perfect dynamic and static balance. Equipped with four groups of revolutionary line pressing wheels, this machine effectively prevents cardboard crushing, ensuring that your line pressing is consistently smooth and neat. The slotting part is ingeniously enhanced with prepressing wheels, significantly improving line shape, minimizing cracking, and maintaining box regularity with dual prepressing and pressing, making it a champion of precision and durability.
- Refine your processes manually with our gap dial tailored for the wire pressing wheel, offering an adjustable range of 2-12mm. Our unique backlash-free adjusting mechanism ensures that gear adjustments do not interfere with gear meshing, guaranteeing flawless transmission accuracy every time, bringing reliability and precision to a new level.
Slotted phase adjusting mechanism
- Harnessing the power of an advanced planetary gear mechanism, our slotting phase utilizes cutting-edge PLC and electric digital input to deliver precise 360-degree adjustments. Whether your machine is in motion or at rest, adjustments can be made with unparalleled ease and accuracy, ensuring your operations are always in sync with your needs.
Die-cutting unit
- Engineered for precision, the knife plate roller boasts an outer diameter of less than ¢486mm with a knife template diameter of less than ¢536mm, constructed using premium cast steel. The surface undergoes meticulous grinding and balance correction, enhancing operational stability, while shaft electroplating ensures consistent hole separation, promising a flawless die-cutting experience.
- Crafted with precision, the die template bolt holes are strategically designed with 10M, incorporating an axial spacing of 100mm and 18 equal parts radially. The die cutter height is precisely 25.4mm, featuring wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring tailored accuracy for diverse requirements.
Rubber roller (upper roller)
1. Our rubber pad roller, with a diameter under ¢536mm and a rubber pad diameter of 554mm, features a quick-change design for unmatched wear resistance and longevity. Fabricated from high-grade cast steel, it undergoes a meticulous process of quenching, tempering, and surface fine grinding, resulting in optimal running stability and enduring performance.
2. Precision is at your fingertips with the electric adjustment of the gap between the knife die roller and the rubber pad roller. Utilizing a steadfast air-lock fixed adjusting mechanism, complemented by a 50mm mechanical transverse device, it provides speed difference compensation, ensuring uniform wear across different knife positions, thereby significantly extending the life of the Youli rubber pad.
Grinding repair mechanism
1. Experience the convenience of electric grinding for the rubber pad, offering quick and efficient corrections that dramatically enhance its service life, providing a reliable and long-lasting component in your operations.
Phase adjusting device
1. Enjoy the power of precision with our die-cutting phase's electric digital 360-degree adjustment, enabling seamless modifications whether the equipment is in operation or at a standstill, ensuring your processes are always perfectly aligned with your production demands.
Drive gear
- Achieve flawless high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. The gears undergo a meticulous process of quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, minimal noise, and enduring hardness of HRC58-62. These superior qualities ensure that the printing register accuracy remains consistently reliable over time, with minimal wear.
2. Elevate your operations with our sophisticated shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This cutting-edge solution ensures zero gaps during high-torque usage, allowing for effortless installation and maintenance. Experience the brilliance of long-term transmission accuracy, guaranteeing flawless printing registration with every use.
3. Our state-of-the-art gear lubrication system is powered by an automatic spray lubrication system driven by a precision gear oil pump. This innovative system ensures consistent transmission accuracy, safeguarding the longevity and peak performance of your machinery, allowing you to maintain excellence effortlessly.
Motor part
- Unleash the potential of our main motor, precisely controlled by the prestigious 'Dongli' frequency converter. Revel in a seamlessly smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout, bringing you the ultimate in performance and efficiency.
- Our cutting-edge machinery seamlessly integrates the powerful Zhongxin fans for superior adsorption and efficient dust removal functions. The trusted Zhejiang DH motor serves as our dependable phase motor, ensuring consistent performance. Paired with the renowned Taiwan Province Taibang motor as the ink homogenizing motor, this dynamic combination guarantees a harmonious blend of low noise and stable power. Experience the outstanding synergy of these exceptional components.
Bearing part
1. Setting a new standard in precision and durability, our machine is equipped with premium 'NSK' main bearings. This ensures flawless performance over time. We further enhance this with bearings sourced from respected domestic manufacturers like Wahalo. Together, they ensure our products consistently achieve remarkable accuracy at P6 P5 P4 levels, meeting and surpassing vibration standards of Z1 group or higher.
Electrical components
1. Our units feature state-of-the-art, independent electronic control units that emphasize safety and reliability. We choose only the finest components from Zhejiang Zhengtai for our relays, indicator lights, buttons, and contactors. Additionally, the inclusion of Yadeke pneumatic components, including solenoid valves and cylinders, guarantees performance that is not only flexible and robust but also enduring. Experience the ultimate in electronic and pneumatic engineering excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds prestigious import and export rights. Our comprehensive range of flagship products features the cutting-edge 3-layer/5-layer/7-layer corrugated board production lines, robust cardboard production lines, and highly efficient carton production lines. Specializing in innovation, we also offer intelligent digital printer machines and fully automatic highdefinition highspeed printing slotting die cutting machines, along with the trailblazing intelligent automatic highspeed folder gluer machines, stitcher machines, and the versatile gluer and stitcher machines. Our extensive portfolio further includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and the efficient partition assembler machines. Our products are renowned for their safety, stability, and exceptional performance, boasting over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services guarantee efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available round-the-clock to ensure your success.
With a global vision, our products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others. We are committed to spreading quality and innovation worldwide. While we may not offer the lowest price, we pledge unmatched quality. We believe in discussing price now to avoid apologizing for quality later, upholding a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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