Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line

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Customization: Available
After-sales Service: 12 Month
Warranty: 12 Month
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  • Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
  • Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
  • Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
  • Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
  • Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
  • Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
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  • Product Description
  • Product Parameters
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Overview

Basic Info.

Model NO.
DG1800
Condition
New
Certification
RoHS, ISO 9001:2000, ISO 9001:2008, CE
Automation
Automatic
Suitable for
Recycled Material, Wood, Paper
Paper Thickness
Thick Paper
Production Cycle
180 Days
Voltage
Support Customization
Colors
Support Customization
Logo
Support Customization
Size
Support Customization
Transport Package
Film
Origin
Hebei China
HS Code
84413090
Production Capacity
70 Set/Year

Product Description

Experience state-of-the-art production capabilities with our full automatic corrugated cardboard production lines, available in versatile 3-layer, 5-layer, and 7-layer configurations. Crafted for precision and efficiency, these production lines ensure seamless manufacturing of high-quality corrugated cardboard, meeting the diverse demands of modern packaging solutions.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Detailed Photos

 

Precision Carton Making Machine for Reliable Corrugated Paperboard Production LinePrecision Carton Making Machine for Reliable Corrugated Paperboard Production LinePrecision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Product Description

Introducing our Corrugated Cardboard Production Line, a state-of-the-art professional setup designed to meet all your corrugated cardboard production needs with precision and efficiency. This versatile line is capable of producing 3-ply, 5-ply, 7-ply, and multifunction corrugated cardboards. It is composed of high-performance equipment including Mill Roll Stand, Surface Paper Pre-Heater, Core-Paper Pre-Heater, Single Facer, and Conveying Span Bridge. Additionally, it includes a Glue Application Machine, Double Facer, Rotary Shear, Slitter Scorer, Cut-off, Conveyer and Stacker, Steam Heating System, Air Compression System, and a Glue Making System. Our production lines are customizable, built from a variety of models and equipment quantities to create the perfect 3-ply, 5-ply, or 7-ply corrugated paperboard production line tailored to your needs. Engineered with advanced domestic and international skills, these lines deliver speeds of 150-300 meters per minute and accommodate paper widths from 1800 to 2800mm. Choose from A, C, B, and E flute types, presenting a UV shape that closely resembles the desirable V shape, ensuring exceptional quality and durability in your finished product.

corrugated paperboard production line
1 Effective width 2500mm 2 Design produce speed 250m/min
3 Three layer economic speed 200-230m/min 4 Five layer economic speed 180-230m/min
5 Seven layer economic speed 150-200m/min 6 Maximum order change speed 100m/min
7 Longitudinal separation accuracy ±1mm 8 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/--180g/  Ring crush index(N.m/g)8    (Water containing8-10%)
Core paper index 80g/--160g/  Ring crush index(N.m/g)5.5  (Water containing8-10%)
In paper index 90g/--160g/    Ring crush index(N.m/g)6    (Water containing8-10%)
9 Flute combination  
10 Steam requirement The maximum pressure 16kg/cm2 Common pressure10-12kg/cm2 use4000kg/Hr
11 Electricity demand AC380V 50Hz 3PH Total power350KW Running Power150KW
12 Compressed air The maximum pressure 9kg/cm2 Common pressure4-8kg/cm2 use1m3/min
13 Space Lmin90m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail)
Customer-owned section:
1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
Product Parameters

 

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Hydraulic Shaftless Mill Roll Stand
Featuring a robust spindle with a diameter of ¢270mm, this component boasts a hyperbolic heavy rocker, precision-toothed chuck, and a sophisticated multi-point brake. Driven by hydraulic power, it effortlessly lifts and maneuvers left and right, while a pneumatic ejector adds to its efficiency.
Utilizing advanced hydraulic technology, this machine expertly manages paper clamping, loosening, and removal, offering seamless translation left and right. The hydraulic lift further enhances its operational prowess.

The brake system is revolutionary, with a multi-point configuration and a gear disc structure. Equipped with a cooling fan and Yadeke pneumatic components, it ensures stable tension and boasts an impressive lifespan.
Engineered with a large-diameter spindle, this machine's swing arm glides smoothly. The steel guide rails, treated with high-frequency methods, deliver exceptional wear resistance, ensuring longevity and reliability.
The clever design features a hydraulic cylinder mounted on a twisted shaft, eliminating radial force issues and simplifying maintenance requirements.
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Hydraulic Pressure Paper System
With a double groove width of 10m and a precision guide rail aligned with the ground level, this system supports double position paper design. Hydraulic clamping and unloading reduce manpower, while a hydraulic motor-powered trolley simplifies paper feeding.
This innovative double position paper design integrates a hydraulic clamp and a hydraulic push rod, streamlining paper unloading and minimizing manpower. A power-driven trolley further enhances efficiency.
The track is designed as a whole, with the main frame constructed from the 18th channel, reinforced by a beam and ¢20mm drawing bar welding for robust support.
Ingeniously designed paper holders allow simultaneous engagement from both sides, ensuring smooth and efficient paper management.
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Automatic Splicer
Enhancing efficiency, the automatic splicer ensures continuous corrugated cardboard assembly without interruption, significantly reducing paper consumption and boosting productivity. Achieves a remarkable speed of up to 250m/min.
Accommodates a maximum paper diameter of 1500mm, meeting diverse production needs with ease.
Equipped with state-of-the-art automatic tension control, it excels in high-speed paper pick-up, achieving a superior success rate.
Innovative no-tail paper receiving minimizes paper usage, with minimal overlap (only 40mm wide), optimizing resource efficiency.
Smart automation allows the paper car to automatically turn out with vacuum adsorption, simplifying loading while ensuring zero turnovers through precise tension control.
The PLC automatic control system is a hallmark of accuracy, reliability, and ease of maintenance, minimizing failures and maximizing operational efficiency.
A unique buffer system ensures seamless paper pulling with automatic alignment, simplifying the process.
The superior cylinder control ensures speed splicers operate without disruptions such as motor control rubble or blistering, maintaining seamless operation.
Capable of reaching paper receiving speeds of up to 200 m/min, this system supports high productivity and efficiency.
 
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Top Paper Preheat Cylinder
Featuring a ¢1000mm roller and a pressure vessel certificate, it offers electrical wrap angle adjustment, allowing for precise heating across a 360° range. Real-time angle display via touch screen enhances user control, with automatic zeroing on parking for effortless paper penetration.
Designed for preheating single-sided corrugated and tissue paper, this system enhances temperature control, facilitates bonding, controls moisture, and ensures smooth, high-quality cardboard output.
The roller's surface undergoes precision grinding and hard chrome plating, ensuring minimal surface friction and extended durability.
Electric adjustment of the angle offers 360° rotational control of the preheat area, providing versatility and precision.
The preheating roller's flat head design meets national Class I pressure vessel standards, complete with a pressure vessel certificate for peace of mind.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Core Paper Preheat Cylinder
Immerse yourself in the state-of-the-art engineering of our Roller ¢1000mm, certified with a pressure vessel certificate, promising unmatched safety and efficiency. Experience the ease of electrically adjusting the wrap angle to optimize the heated paper area across a full 360°. This smart mechanism auto-adjusts the wrap angle according to vehicle speed, all meticulously displayed on a user-friendly touch screen. When parking, it effortlessly returns to zero, streamlining paper penetration like never before.
Specifically designed to preheat single-sided corrugated paper and tissue paper, this machine enhances temperature control to ensure superior bonding and flawless cardboard smoothness while maintaining optimal moisture levels.
Each roller is meticulously crafted, undergoing precision grinding and receiving a hard chrome plating finish. This results in minimal surface friction, offering unparalleled durability and performance.
Boasting an electric adjustment feature, this machine allows a seamless rotation adjustment of the preheat area within a vast 360° range, offering unprecedented precision and adaptability.
The preheating roller features a flat head design, adhering to the national standard of Class I pressure vessels, backed by a reliable pressure vessel certificate for your peace of mind.
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Discover the innovative Multi-cassette positive pressure single facer, designed to revolutionize your production process.
Featuring a Main corrugating roller with a diameter of ¢405mm, this machine allows for swift flute changes. The corrugated roller is treated with tungsten carbide spray, and equipped with a maintenance-free airbag loading system, PLC automated glue control, HMI touch screen interface, and automatic parking relief mechanism.
The machine is equipped with a Main corrugating roller of ¢405mm (dependent on flute type), a pressure roller of ¢495mm, and a preheat roller of ¢420mm, offering a comprehensive solution for all your corrugating needs.
With its ingenious negative pressure design, this machine minimizes heat consumption while ensuring the core paper is pressed evenly and tightly against the corrugated roller, enhancing the corrugate molding process. The even pressure distribution ensures uniform glue application at the corrugate top, resulting in perfectly laminated single corrugated paper.
Experience unparalleled efficiency with our system that allows roller changes within a mere 10 minutes. The electric trolley loading simplifies replacing the corrugated roller, and the air pressure system locks and secures it to the machine base with just a few button presses, making the replacement process quick and effortless.
Crafted from 50CRMO high-quality alloy steel, the corrugated rollers undergo heat treatment followed by tungsten carbide surface treatment, ensuring optimal durability and performance.
The corrugated roller and pressure roller utilize an airbag control system, providing high stability and a barometric pressure control buffering effect for outstanding performance.
With electric adjustment, the glue volume control and rubber septum electric device allow the glue system to operate independently of motor function, preventing glue exhaustion during operation.
The moveable glue unit enhances convenience with easy access for cleaning and maintenance, ensuring seamless operation.
Experience unparalleled control with the easy operation system. A touch screen interface displays color-coded operating statuses, function selections, fault indications, and parameter settings, showcasing the machine's comprehensive functionality in a user-friendly manner.
The integrated pre-conditioner features a proportional spraying device, expertly adjusting core paper temperature and moisture for optimal results.
Equipped with high-temperature grease, the main and vice corrugating and pressure roller bearings ensure smooth operation and prolonged bearing life.
 
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Electric hydraulic roller change forklift
Powered by a large-capacity battery, this forklift boasts power walking, hydraulic lift, and centralized control, ensuring unparalleled efficiency and ease of use.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Corrugating roller quick change Module
With a corrugating roller diameter of 405mm, enhanced by tungsten carbide treatment, the module includes components like both ends of the shaft seat, bearing, steam element, suction box, and pneumatic components assembly, promising a robust and efficient operation.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Triple glue machine
Featuring a glue roller diameter of 320mm, this machine is driven by a frequency motor with PLC control. The glue quantity is automatically adjusted via PCL, and the HMI touch screen ensures intuitive display and operation.
The double glue machine efficiently conveys corrugated paper from the flyover. It preheats the material, applies a second layer of glue, and seamlessly bonds it into the double-sided machine, producing superior three-layer and five-layer cardboard.
Experience the robust and unwavering performance of our Precision Carton Making Machine, equipped with a frame crafted from durable cast iron. The upper middle layer features a 400mm diameter preheater, ingeniously designed to elevate paper temperature and enhance glue adherence. Our innovative double pressure roller system ensures uniform glue application, complemented by a stainless steel glue groove and an automatic circulation glue supply for optimal efficiency.
Our glue roller boasts a meticulously quenched surface, expertly machined for holes, surface ground, and balanced with engraved anilox pits. This results in an even coating with minimal plastic consumption, maximizing efficiency in every process cycle.
The cutting-edge transmission of the glue unit features a direct connection via a frequency conversion motor through a reducer. This frequency conversion control guarantees that the glue roller's linear speed harmonizes with the double-sided machine, allowing independent operation. Equipped with an angle sensor, PLC, and a touch screen man-machine interface, the system auto-adjusts glue amounts based on paper quality and speed, while automatically fine-tuning the pressure roller gap for different corrugated shapes, eliminating error accumulation.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Conveyor bridge
Featuring robust 200mm main beam channels with an independent inverter motor, our system ensures precise paper feed and optimal tension through adsorption. Electric correction further enhances accuracy and performance.
The flyover section efficiently elevates single-sided corrugated paper from the machine, transporting it seamlessly to the glue coating unit. Here, glue is meticulously applied before transitioning to the double-sided machine. The system guarantees smooth conveyance and boasts ample paper storage capacity, streamlining the process of changing paper and orders without halting operations.
Ensuring the utmost safety, both sides are outfitted with protective barriers and a safety herringbone pedal operation plane. The inclusion of a safety ladder facilitates staff safety and simplifies operation, making it a secure and user-friendly environment.
Each roller surface undergoes precision grinding followed by hard chrome plating, ensuring durability and superior performance.
The lifting mechanism operates with an independent frequency conversion drive. Our high-strength, jointless belt design eliminates corrugation, allowing for slow, long-distance conveyance without compromising the integrity of the paper.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Automatic correction
Our energy-efficient no-power correction model excels in high precision sheet correction, allowing for seamless paper width changes without any need for adjustment.
The full-width infrared detection curtain significantly minimizes paper waste by precisely reducing edge tears and maximizing paper utilization.
Non-contact detection corrugated.
Delivering high-precision paper correction, our system ensures flawless results.
It does not require any adjustment when the width of the paper changes.
Experience the reliability of closed-loop control, ensuring seamless, continuous operation without interruptions.
Equipped with a full-size infrared LED detection mechanism, our system guarantees longevity and dependable performance.
Simultaneously corrects the center and edges of the base, ensuring precision across the board.
Our bridge tension control system is meticulously designed to maintain stable tension for single corrugated paper, ensuring optimal performance.
Employing manual tension control via a regulator, our system provides precise tension management with ease.
Aided by an auxiliary threading motor, our system ensures seamless integration and customer assistance during new paper installations.
Incorporating a paper threading switch, our system adeptly manages joints over time by adjusting tension as needed.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Double facer
Crafted with 400 mm national standard channel steel, our frame features 600 mm *18 chrome plated hot plates. The arc-shaped entrance hot plate expedites facial paper heating, while the innovative design of the pressure plate structure allows PLC to automatically manage pressure. Automatic deviation correction, temperature display, and frequency conversion motors ensure precise control. Our PID system auto-regulates the number of temperature hot plates across three-layer and five-layer configurations, maximizing efficiency and sustainability.
Our double-sided machine expertly laminates glue-coated, single-sided corrugated paper with facial paper, utilizing heated platen heating and glue pasting to produce flat, high-quality cardboard.
The hot plate surface undergoes meticulous grinding. With a width of 600mm and a total of 20 hot plates, plus a 5m minister cooling stereotype, our system delivers unparalleled heating efficiency.
The hot plate is ingeniously crafted using container board and includes enclosed pressure container and inspection certificates. Internal thermal panels feature a partition isolation structure with an s-shaped steam flow and a steam-water separation function, significantly enhancing steam utilization.
The hot plate incorporates an advanced pneumatic pressure plate mechanism, ensuring seamless and efficient operation. With a sophisticated pneumatic lifting structure and an impressive array of 14 spring pneumatic pressure plates as standard, this design guarantees unrivaled precision and reliability.
Experience unparalleled temperature control with our multi-section heat pipe technology. This system is ingeniously designed to meticulously manage heat distribution, complete with an intuitive temperature display for real-time monitoring.
Our upper cotton webbing system features an automatic centering mechanism, driven by an innovative correcting pneumatic valve. The S-shaped cotton web tensioning device, controlled by dual cylinders, offers exceptional tension control, with a generous tightening capacity..
Harness the power of simplicity and practicality with our lower belt's pneumatic tensioning mechanism. This cutting-edge design ensures automatic correction and alignment, while manual adjustments can be made effortlessly on both sides for precise control.
The gearbox drive unit stands as a testament to engineering excellence with its independent structure. Crafted from robust gear steel ZG-500, it employs oil-immersed gear lubrication for optimal performance and longevity..
Our machinery integrates globally acclaimed electrical components, providing you with a device that operates with unparalleled stability and reliability, setting a new standard for performance..
Equipped with a main drive motor that features motor frequency energy technology, this system offers low-speed torque, a wide range of speeds, and easy maintenance, ensuring consistent and dependable operation..
Built with high-intensity profiles GB, the main backbone of our machine boasts a solid structure and a sleek, aesthetically pleasing design. It is perfectly suited for high-speed operations without compromising on stability..

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
NC thin blade slitter scorer
Crafted from superior tungsten alloy steel, our system includes seven knives and twelve lines in a zero-pressure line type. It features an automated servo computer for discharging knives and adjusting suction outlet width. A closed electric control box with air conditioning and dehumidification enhances system efficiency.
Harness the precision of synchronous servo motor technology to control knife and wire alignment. With an automatic reset feature, the machine offers exact sizing and an impressive order change time of just 15 seconds, allowing for seamless transitions without slowing down.
Our PLC control system utilizes the cutting-edge CANopen bus system, complete with an order management function. It includes a synchronous signal input interface that matches the speed of the dryer, ensuring smooth and efficient operations.
Featuring a vibrant 10.4-inch color touch screen, our HMI can store 999 orders and offers automatic or manual order changes for individual needs. It also includes a fault alarm system for enhanced operational safety.
Discover the versatility with three pressure line forms: Convex against concave (three layers), Convex against concave (five layers), and Convex against flat. These electric pressure line forms are easily convertible, with a computer-controlled crimping round shades, offering linear precision and effortless bending.
Designed with a thin tungsten alloy steel knife, our system promises a sharp blade and an impressive lifespan of over 8 million meters, ensuring durability and cost-effectiveness.
Our knife sharpener, managed by computer control, offers both automatic and manual sharpening modes. This allows for divided cutting edge sharpening, significantly boosting productivity and efficiency.
Incorporating an imported synchronous belt transmission, the thin blade holder and crimping seat are supported by linear bearings. This ensures precise positioning without accumulating errors, setting a new benchmark for accuracy.
Independent frequency conversion motors drive the cutting and crimping processes. The suction port is automatically repositioned with each order change, ensuring seamless transitions and efficiency.
Our system is equipped with a gas storage tank and a low-pressure protection function, providing a safeguard for optimal operational performance.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
NC cutter helical knives
Featuring full AC servo control, our system includes an energy storage brake and a helical blade structure with oil-immersed gears. The 10.4-inch touch screen display, paired with a closed electric control box with air conditioning and dehumidification, ensures smooth and reliable operation.
With a capacity to store 200 units of orders, our system enables quick and accurate cutter specification replacements. Order changes are seamless and do not require stopping the machine, and the networked computers facilitate streamlined production management.
Our knife shaft drive gears are precision-forged steel, induction-hardened for durability. This design ensures a backlash-free transmission with an advanced keyless connection, offering exceptional transmission accuracy.
The cutting machine features an inlaid front steel blade knife spiral structure with serrated knife, scissors, shears, and shear force, providing a long blade life and exceptional cutting performance.
The around-feed rollers utilize a sun gear platen system, ensuring smooth delivery and even pressure distribution. This design minimizes the risk of crushing the plate board or causing blockages, optimizing efficiency.
Experience unmatched energy efficiency with our Precision Carton Making Machine, featuring braking energy storage (non-dynamic braking). This innovative model utilizes just one-third of the electricity consumed by standard NC cutting machines, achieving over 70% energy savings. Not only does this translate to incredible cost efficiency, but it also aligns with sustainable production goals.
Our machine boasts a precision adjustable no gap gear system, ensuring impeccable blade engagement and unparalleled operational balance. This feature guarantees that every cut is executed with the utmost accuracy and stability, elevating the quality of your corrugated paperboard.
Equipped with an independent oil pump and dual copper distribution in each gear position, our machine excels in lubrication and cooling. This feature ensures smooth operation and longevity of components, maintaining peak performance at all times.
The knife roller is crafted from high-quality forged steel, offering exceptional balance and stability. This superior material selection ensures consistent, high-performance cutting, meeting the rigorous demands of modern production.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Featuring an automatic large gantry stacker, our machine is designed for seamless operation and efficient handling of corrugated materials, maximizing productivity.
The servo drive platform lift is a testament to our machine's advanced engineering, providing precision control and smooth operation to elevate your production capabilities. four With four sections of frequency transmission, our machine facilitates automatic batching, precise stacking discharge, and utilizes an imported high-strength belt for consistent output. The out-paper side standard transport aircraft enhances this seamless process.
Our gantry stacking system allows for swift order changes within 20 seconds and supports automatic counting, ensuring uninterrupted and efficient production runs.
Synchronized seamlessly with your production management system, our machine offers robust orders management and centralized oversight. It intelligently maintains production speeds without slowing down for single orders, optimizing workflow.
Our production management system ensures that wastage per single operation is kept under 700mm, demonstrating our commitment to resource efficiency and cost savings.
Featuring a crawler stacking platform and AC servo control lifting mechanism, our machine ensures stable and orderly stacking, maintaining an organized output.
The backsplash system can automatically adjust to facilitate efficient stacking of smaller orders, enhancing operational flexibility and efficiency.
Our independent sealed control cabinets ensure that electrical components operate in a clean and controlled environment, safeguarding the machine's reliability and longevity.
The color touch-screen display empowers users with intuitive, on-site operation, making it easier than ever to manage production processes and monitor performance.
Boasting fully automatic operation control, our machine significantly boosts efficiency, reduces manpower requirements, and diminishes labor intensity, translating to more streamlined production operations.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Production Management System (complex)
Elevate your production line's automation with our state-of-the-art system. Easy to operate, it slashes consumption rates, optimizes base paper utilization, and reduces costs. Enjoy stable quality cardboard with automatic control. Boost average speeds and productivity while maintaining comprehensive control over production metrics to enhance overall efficiency.
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Glue station system
Designed for user-customized pipelines, the glue configuration includes a carrier tank, main tank, storage tank, and dual pumps (send and back plastic), ensuring seamless material handling.
Our system obviates the need for stabilizers during paste production. The resulting paste possesses robust penetration power and remains stable, ensuring quality adherence in all conditions.
The entire system operation is governed by precision-engineered software, crafted by our company to cater to the unique needs of each carton factory, ensuring steadfast and reliable performance.
Material addition is meticulously managed through program settings and PLC control, guaranteeing precise and accurate measurements every time.
Equipped with a temperature sensor and display, the system maintains optimal glue temperature, ensuring starch molecules dissolve efficiently while mitigating ambient temperature effects that could compromise glue quality.
Automating maintenance, our equipment includes a tank washing program that cleans the tank post-glue delivery, ensuring hygiene and operational efficiency.
Each glue point storage tank features a liquid level sensor for level monitoring. When levels dip, the PLC automatically selects and prepares the appropriate paste formula for each glue point, ensuring uninterrupted production.
Cutting and stirring durations are precisely controlled by PLC through advanced program settings, ensuring consistent results and high-quality output.
After alkalization, liquid alkali is stored in the alkali storage tank, with levels managed by PLC. When levels drop below a set threshold, the tank is refilled automatically from the storage, maintaining steady production flow.
When the starch storage tank's material level reaches the sensor's threshold, the system issues an alarm to prompt material addition and activate vibration for efficient replenishment.
Automated efficiency at its finest! The glue feeding process is seamlessly managed as glue is automatically sent to the storage tank via a sophisticated pneumatic diaphragm pump, meticulously controlled by an advanced PLC system.
 
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Gas Source System
Please note that the preparation of the gas source is a responsibility that falls upon our esteemed customers.

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Steam System
Our steam system components are top-of-the-line, featuring all GB-standard valves, including rotary joints, upper and lower dispensers, traps, and pressure tables. We ensure quality and reliability, while customers provide their own boilers and pipes.
Introducing the essential heating support thatsupplies consistent thermal energy to the production line, ensuring that the working temperature remains stable and efficient.
Ingeniously designed, each unit functions as an independent, small-scale steam supply system. This innovation not only saves energy but also allows for easy and precise adjustments.
Each hydrophobic unit comes equipped with an empty bypass, ensuring rapid cooling of equipment when production halts, thus enhancing efficiency and safety.
The floating ball trap, complete with an emptying device and a stainless steel check valve, ensures there is absolutely no leakage, maintaining system integrity.
Our metal hose serves as a flexible connector between the piping system and rotating heating components, significantly extending the lifespan of the rotating joint.
Crafted with precision, all steam pipes within this machine are made from seamless steel, guaranteeing safe usage under normal pressure conditions.
 
Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line
Electrical Control Cabinet System
Our electronic control system is a marvel of modern engineering, incorporating fingerless single facer, driving parts, and a NC thin blade slitter scorer. The double facer and glue machine utilize frequency motors and a delta frequency control system. The user-friendly operation interface and speed display control cabinet feature unit speed displays, unit calls, and emergency stop functions, enhancing operational convenience. The main contactor is sourced from a renowned French brand, while the main motor and PLC are from SIEMENS, and main bearings are provided by Japan's NSK.
 
Company Profile

 

Company Information
Zhanzhuo Machinery, your trusted expert in manufacturing high-quality machinery. Renowned for quality, Zhanzhuo Machinery commands a leading position with its right to import and export. Specializing in a comprehensive range of products: 3-layer/5-layer/7-layer corrugated board production lines, along with premium cardboard and carton production lines. Our suite of intelligent digital printers and automatic high-performance machinery includes precision-definition high-speed printing, slotting, and die-cutting machines, as well as smart automatic high-speed folder gluers, stitcher machines, dual-function gluer and stitcher machines, and roller paper cutters. Our advanced cardboard flute laminating and roller-to-roller film laminating machines, along with partition assembler machines, are crafted to ensure unparalleled safety, stability, and performance. With over ten national patents, our products have achieved ISO9001 quality management and CE EU certification. Supported by efficient pre-sales and after-sales services, we offer tailored solutions, professional remote video guidance, andoverseas technical support by expert engineers available 24/7.
Globally acclaimed, our products reach the shores of the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While I may not offer the lowest price, what I promise is unwavering quality. I'd rather clarify pricing than apologize for quality over a lifetime. In a fiercely competitive industry, we stand second to none.
Leading with integrity in global trade, choose Zhanzhuo Machinery as your most reliable partner worldwide. Embark on a world-class journey with us today.
Our Advantages

Precision Carton Making Machine for Reliable Corrugated Paperboard Production Line

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.

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