Advanced Carton Printer Die Cutter Machine for Professional Use

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Introducing our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, meticulously designed for unparalleled performance. This state-of-the-art machinery is engineered to deliver rapid, precise, and efficient printing and cutting solutions, making it the perfect choice for businesses seeking to elevate their production capabilities to new heights.

Detailed Photos

 

Product Description

 

Introducing the Advanced Carton Printer Die Cutter Machine for Professional Use, a powerhouse of innovation and precision. This state-of-the-art equipment effortlessly completes a range of processes-multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, punching-all in one seamless operation for paperboard. Experience superior efficiency with its leading-edge technology that employs adsorption for paper feeding and sophisticated frequency converters for the main machine and fan, facilitating smooth start and stop functions. A robust high-power dust removal fan ensures the cardboard surface remains pristine, while a user-friendly, PLC-programmed interface, accessible via both the main and side touch screens, allows for intuitive control over every operational aspect, guaranteeing perfect printing accuracy across paper feeding, operation, and discharge. Safety is paramount, with forward-positioned paper output monitoring equipment, providing real-time observations to protect operators during machine adjustments. Further elevating performance, each component boasts an electric opening and closing system, a pneumatic locking system, a pneumatic plate lifting system, an automatic ink mixing system, and an ink shortage alarm system, ensuring flawless operation, vivid printing patterns, and precise color registration. Every transmission shaft undergoes dynamic and static balancing, and the gears, crafted with advanced techniques, are carburized and ground to a hardness of HRC52-58, achieving grade 6 accuracy. Enhanced with a spray circulating lubrication system, the gears maintain optimal performance, with a convenient circulating oil display window for easy monitoring. The innovative keyless connection ring secures the gear and transmission shaft link, delivering steadfast reliability. Embrace unparalleled automation, ergonomic maintenance, and exceptional production efficiency with this remarkable machine, designed to redefine excellence in the carton printing and die-cutting industry.

Product Parameters

 

Feeding unit:

1. Our machine boasts state-of-the-art paper feeding, utilizing the leading edge paper feeding technology from Taiwan Province. The wheel shaft, crafted from robust bearing steel, ensures precision and durability.
2. Experience seamless control with our advanced 7-inch color touch screen interface. This intuitive system facilitates communication across the paper feeding, printing, slotting, and die-cutting sections. Monitor and adjust operations effortlessly, from phase operations and machine speed to counting and system settings. With options for constant speed adjustment, dust removal, and more, enjoy rapid, secure, and straightforward operations. Dual operating systems-manual and electric-offer dynamic flexibility and safety.
3. Our efficient suction fan optimizes paper feeding, with adjustable air volume tailored to cardboard size. The frequency converter-controlled motor minimizes power usage, cutting costs. The vigorous dust removal fan, paired with multiple brushes, ensures pristine printing quality by eliminating surface impurities.
4. Our leading edge paper feeding technology offers flexibility for various corrugated shapes, ensuring system stability and precise paper feeding. The vacuum negative pressure suction mode guarantees high-speed accuracy, with an optional 'Soft Pressing' system to preserve corrugated integrity, minimize friction, and streamline cardboard transport, reducing congestion and enhancing production efficiency. Ideal for E-groove and other corrugated qualities.
5. Utilizing the leading edge of cardboard as the positioning benchmark significantly mitigates length error effects. Precise synchronization with the pulley ensures uncompromised accuracy and seamless handover, unaffected by speed variations.
6. Advanced electric adjustments define the left-right stop gauges, offering synchronized or independent control options. The adaptable electric dragging frame accommodates various cardboard widths, while the front baffle's manual lift ensures simplicity, dependability, and user-friendly operation.
7. Unit opening and closing are facilitated by an electric control system with an alerting bell, ensuring operator safety and machine integrity. A friction clutch and pneumatic interlocking device reinforce safety measures, while overload protection safeguards against damage. The system promises consistent gear meshing and fluid production post-separation, eliminating wastage through print misalignment.
8. Our paper feeding roller's lower roller, crafted from high-quality seamless steel, is meticulously ground and plated to enhance friction. Dual-layered rubber feed roller and cots-inner for elasticity, outer for wear resistance-offer robust durability. The quick-release structure streamlines operations, while the two-stage worm gear adjustment ensures precise pressure modulation, displayed clearly for ease of use.
   Printing unit:
   Printing plate roller
   The printing plate roller boasts a remarkable diameter of < ¢524mm, including the plate diameter of < ¢536mm. Crafted from high-quality steel, its surface undergoes fine grinding and hard chromium plating, ensuring dynamic balance correction for smooth operation at high speeds. The roller is expertly designed with horizontal and circumferential engraving options for easy plate hanging and alignment. Featuring a ratchet fixed plate winding shaft with a plate hanging groove, it facilitates swift plate changes. Electrically adjustable, the axial distance between the printing plate roller and the plate pulling displacement is 6mm, with an effective adjustment range of 12mm. This allows for precise printing plate corrections both during operation and when halted. The printing plate roller phase is seamlessly controlled by a planetary gear mechanism for360°degree circumference adjustments, complemented by the 360° degree computer-controlled motor operation adjustments, operable both during running and stopping phases. The touch screen interface automatically displays and adjusts the settings upon inputting desired dimensions. Equipped with an automatic zeroing device for the printing plate roller, the system provides a convenient plate hanging position feature. By simply clicking the plate hanging position button, the equipment autonomously positions itself for optimal plate hanging, significantly boosting labor efficiency. An installed pedal switch further enhances convenience, allowing the operator to rotate the printing plate cylinder forward and backward, facilitating effortless plate changes and cleaning.

Impression roller

1. Expertly crafted from high-quality seamless steel pipe, the impression roller undergoes meticulous fine processing with dynamic and static balance corrections, ensuring unwavering stability during operations. It is subjected to quenching, tempering, hot charging, followed by dynamic and static balancing, surface fine grinding, and electroplating for a flawless finish.
2. The gear system incorporates a backlash-free adjustment mechanism to maintain precise gear meshing and uncompromised transmission accuracy. It offers a manual micro-adjustment feature for the gap between the printing plate roller and the impression roller, with a clear scale display for precision. The 1: 200 double-stage worm gear box facilitates accurate positioning adjustments, allowing an adjustable distance of 0-12mm.

Metal anilox roller

1. The anilox roller cots, featuring an advanced cantilever structure, ensure ease of installation and maintenance. The design allows for the integration of a scraper system later on. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, the anilox roller is produced using a special high-quality steel processing technology, ensuring a long service life, wear, and corrosion resistance, and superior ink control. Available honeycomb mesh numbers include 200, 220, 250, and 280 lines/inch, allowing customization based on printing needs.
2. The anilox roller and printing plate roller adjustment is achieved through a pneumatic pressing action, which automatically lifts the plate after machine stoppage and initiates electric ink uniformity to prevent ink drying. The system allows for individual inking delay time adjustments for each printing unit, synchronized with paper feeding. The anilox roller is also equipped with a one-way overrunning clutch, ensuring separation from the driving force, thus simplifying and accelerating ink mixing or washing processes.
3. For those seeking enhanced ink application, a ceramic net roller is available as an optional upgrade with additional pricing. This roller features a steel pipe surface coated with ceramic, followed by grinding and laser engraving, resulting in uniform ink application across 200-400 lines/inch options.

Rubber roller

1. The rubber roller cots, crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, are composed of high-quality seamless steel tubes, subjected to meticulous dynamic and static balance treatments. The outer surface features premium Ding Qing rubber, known for its wear and corrosion resistance, and is precision-formed using CNC grinding to ensure perfect middle height and cot accuracy.
2. The system employs a 1: 200 double-stage worm gear clearance fine adjustment to ensure even ink application. After adjustment, the rubber roller self-locks by gravity, and post-cleaning, the rubber and anilox rollers are separated to maintain rubber integrity, preventing deformation and loss of elasticity.

Scraper system

1. Experience the cutting-edge chamber fluid dynamics and ingenious ink sealing design of the closed double scraper system. This revolutionary design ensures optimal ink delivery, significantly enhancing ink efficiency. With a pneumatic cylinder for adjustment and locking, it automatically compensates for scraper abrasion, guaranteeing a perfect fit between the anilox roller and the scraper for impeccable scraping performance. Boasting an anti-corrosion and anti-sticking coating inside the chamber, the machine facilitates effortless ink transfer and cleaning. Its versatile installation design allows seamless replacement of any outdated cots or single scraper systems. Truly fully enclosed, it's especially ideal for volatile solvent units, promising solvent savings and an improved working environment.
2. Achieve precision like never before with our accurate scraping angle and mechanical precision. Even after replacing the scraper, its position remains constant, ensuring superior scraping performance every time. The compensation-adjustable sealing system can be modified without halting operations, guaranteeing a completely sealed ink delivery system. The sealing block, adjustable to perfection, directly attaches to the engraved surface of the anilox roller, eliminating the need for smooth or engraved bands at both ends. Designed for convenience, the closed chamber can be effortlessly assembled and disassembled without any auxiliary tools.

State-of-the-Art Ink Supply System

1. Our ink pump is designed as a one-way diaphragm type pneumatic pump, equipped with a filter and ink circulation system to efficiently recover any accumulated water in the pump and pipe. (Note: A double-acting diaphragm pump is included when opting for the scraper ink control system). The system boasts an automatic sensing and detection feature for ink quantity, with built-in alarms for ink and wash anomalies, ensuring seamless production with warning and alert capabilities.
2. The transparent ink supply pipe and the high-hanging transparent ink storage cup provide an intuitive view of the ink supply status during production. With a circulating cleaning pipeline and an ink roller, the operation and cleaning process is straightforward and convenient, ensuring a stable ink supply at all times.

Innovative Phase Adjustment Mechanism
1. The phase of the printing plate roller is expertly controlled by a frequency converter. Enjoy the flexibility of 360-degree phase adjustments applicable in both running and stopping states, ensuring optimal print quality at all times.
2. The motor speed is meticulously controlled by the frequency converter, working in harmony with the encoder and the PLC programming system. As you adjust the value, the motor speed automatically adapts, achieving a phase adjustment precision within 0.2mm, setting new standards for accuracy.
Pneumatic Interlocking Brake Positioning Device

1. The advanced cylinder brake mechanism ensures that when the machine is separated or the phase is adjusted, the brake system restricts machine rotation, maintaining the original gear position with pinpoint accuracy.
2. Every printing unit features positive and negative inching control of the main machine, simplifying operations such as plate erasing, plate hanging, and color registration, making them more efficient and less labor-intensive.

Sophisticated Slotting Unit
Intuitive Touch Screen Operation Control
The slotting department's electrical operations are managed through a user-friendly touch screen, controlling the PLC programming automation system. By inputting data like 'length * width * height' of paper products as per order, the system automatically arranges the order to the required position with a single button press. You can manually fine-tune the slotting position to meet precise customer requirements.

Featuring a vibrant color man-machine interface, with menu storage, automatic compensation, and correction of shift distance, alongside other operations. The motor is regulated by a frequency converter, managing the motor transmission box from Taiwan Province Delta. Tailor motor speed with frequency conversion adjustments, ensuring fast, stable, and precise lateral displacement of the cutter head. With the encoder and PLC control box collaborating, the high-profile cutter and the four cutters adjust distances synchronously, dramatically reducing cutter adjustment time, thereby boosting work efficiency.

Pre-pressing, Line Pressing, and Slotting: The ultimate six-axis, fully computer-controlled slotting part.

1. Featuring a single-shaft double-knife slotted structure with an internal tooth design for box height, ensuring the lubricating oil doesn't pollute the carton. The slotting unit is safeguarded with an emergency stop device for safety and features positive and negative inching of the whole machine for convenient and flexible operation.
2. Experience the unmatched precision of our grooving technology! With a standard thickness of 7mm, our grooving knife is crafted from superior alloy steel, then heat-treated for astounding hardness and resilience. Revel in the sharpness and high precision of our double-blade trimming knife. Our shafts, made from premium 45# seamless steel tubes, are ground and electroplated for seamless movement. Benefit from the robust production adaptability of our middle cutter's large displacement mechanism. The elastic double-blade trimming knife ensures smooth trimming while saving costs.
3. Harness the power of cutting-edge linear guide rail technology for remarkable stability and precision. Our system guarantees slotting phase accuracy with ten-screw automatic adjustment, and synchronized electric adjustments for left and right lateral movement. The pre-pressing wheel, line pressing wheel, and slotting cutter seat are all finely controlled via user-friendly button and touch screen interfaces, ensuring unparalleled operational accuracy and ease.

Pre-pressing and Line Pressing Wheels

1. Our machinery features upper and lower shafts made from high-quality steel, quenched, tempered, and electroplated with dynamic and static balance for peak performance. Enjoy the efficiency of four state-of-the-art line pressing wheels that prevent cardboard crushing, ensuring smooth and tidy lines. The slotting section includes a set of pre-pressing wheels which refine line shape, resisting cracks and maintaining box regularity through dual pre-pressing and line pressing processes.
2. Easily adjust the wire pressing wheel gap with a manual dial, offering a 2-12mm range. The backlash-free adjustment mechanism maintains gear meshing integrity during adjustments, guaranteeing precise transmission accuracy.

Slotted Phase Adjusting Mechanism

1. Our cutting-edge planetary gear mechanism leverages PLC and electric digital input for 360-degree slotting phase adjustment, whether the equipment is running or stopped.

Die-Cutting Unit

1. The knife plate roller boasts an outer diameter of < ¢486mm, with a knife template diameter of < ¢536mm. It is constructed from high-quality cast steel with surface grinding, balance correction, and uniform hole separation, enhancing stability and electroplated shaft operation.
2. The meticulously crafted die template features 10M bolt holes with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter stands 25.4mm high, while the wooden template is tailored for different cardboards: 16mm for three-layer and 13mm for five-layer.

Rubber Roller (Upper Roller)
1. Our rubber pad roller, with a diameter under ¢536mm and a rubber pad diameter of 554mm, is designed for rapid pad changes. Made from high-quality cast steel, it undergoes quenching and tempering, maintaining dynamic and static balance with surface fine grinding to increase stability and longevity.
2. Seamlessly adjust the gap between the knife die roller and the rubber pad roller with electric precision. The air-lock fixed adjusting mechanism ensures unwavering stability and reliability. Our rubber roller features a mechanical transverse 50mm traveling device, paired with a speed difference compensation system to ensure uniform wear, extending the Youli rubber pad's service life.
Grinding Repair Mechanism
1. Experience fast and efficient correction with our electric grinding rubber pad, significantly improving the rubber pad's service life.
Phase Adjusting Device
1. Adjust the die-cutting phase effortlessly with our electric digital 360 system, allowing for modifications during both operation and equipment halt.
Drive Gear

1. Discover the exceptional performance of our high-precision helical gear transmission. Crafted from premium 20GrMnTi alloy steel, these gears undergo quenching, high-frequency treatment, and grinding for smooth operation. With a hardness of HRC58-62, these gears promise a long service life with minimal wear, ensuring consistent printing register accuracy over time.

2. Experience unmatched precision with our innovative design! Our shaft and gear are seamlessly connected via a tensioning connecting sleeve using a keyless connection. This ensures no gaps even under high torque conditions. Enjoy convenient installation and maintenance, alongside long-term transmission accuracy, guaranteeing impeccable printing registration.
3. Enhance your machinery's longevity with our state-of-the-art automatic spray lubrication system for gear oil pumps. This advanced system ensures superior transmission accuracy and extends the service life, keeping your operations smooth and efficient.
Motor part

1. Our cutting-edge motor features the 'Dongli' frequency converter, delivering incredibly smooth performance with minimal vibration and noise. Utilizing a 'Taiwan Province Delta' frequency converter, it offers low-speed rated torque output for ultra-quiet and stable operation. Experience the pinnacle of motor control technology.
2. Our machinery is equipped with Zhongxin fans for adsorption and dust removal, a Zhejiang DH motor phase motor, and a Taiwan Province Taibang ink homogenizing motor. Each component is meticulously selected for its low noise and stable power, ensuring consistent and dependable performance.

Bearing part
1. The superior quality of our machine is reflected in its main 'NSK' imported bearings, with additional bearings sourced from renowned domestic manufacturer Wahalo. Directly purchased as agents, they boast product accuracy levels of P6, P5, P4, and a vibration level of Z1 group or above.
Electrical components
1. Each unit is equipped with an independent electronic control unit, offering unparalleled safety and reliability. Our components, including relays, indicator lights, buttons, and contactors, originate from the esteemed Zhejiang Zhengtai. With Yadeke's pneumatic solenoid valves and cylinders, you get flexibility, stability, and durability like never before.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery is a leading authority in manufacturing high quality corrugated cardboard carton machines, equipped with import and export rights. Our premier offerings include: 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printer machines, and automatic high definition, high speed printing slotting die cutting machines. Additionally, we offer state-of-the-art intelligent automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines, among others. Our products are renowned for their safety, stability, and superior performance. With over ten national patents to our name, we have achieved ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales support are both efficient and dependable. We provide tailor-made services, expert remote video guidance, and overseas technical support by experienced engineers, available 24/7 to assist you.
Our global outlook has seen our products reach the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries worldwide. While we may not offer the lowest prices, we guarantee the highest quality. We would rather take a moment to explain the price than spend a lifetime apologizing for quality failures. Our products hold a distinct advantage amidst fierce competition within the industry.
With global trade, honesty is our cornerstone. Choose Zhanzhuo Machinery as your most reliable partner in the world. Embark on a world-class journey, starting right here.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.