Innovative Carton Box Slotter Machine with Customization Abilities

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Introducing our state-of-the-art High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine! Engineered for precision and efficiency, this cutting-edge apparatus revolutionizes the way you handle printing and die-cutting tasks. Its automatic lead edge feeder ensures seamless operation, while the integrated printer and slotter deliver unparalleled accuracy and consistency. Elevate your production capabilities with this remarkable machine, designed to meet the demands of modern industry while offering robust performance and reliability.

Detailed Photos

 

Product Description

 

Introducing the Innovative Carton Box Slotter Machine with Customization Abilities, a marvel of modern engineering from Dongguang Zhanzhuo Machinery Trade Co., Ltd., designed to revolutionize your production process. This state-of-the-art machine effortlessly executes a plethora of tasks in one seamless operation, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching of paperboard. With advanced technology at its core, the machine's leading edge employs adsorption to feed paper efficiently. The main machine and fan, controlled by a sophisticated frequency converter, ensure precise start and stop functions. A high-power dust removal fan maintains a pristine cardboard surface, while the PLC programming system, governed by both the main and side touchscreens, offers an intuitive human-machine interface. This guarantees impeccable printing accuracy, irrespective of paper feeding, operation, or discharging. Safety is paramount, with paper output monitoring equipment providing real-time oversight of operations, safeguarding personnel during machine adjustments. Each component is fortified with electric opening and closing systems, pneumatic locking, plate lifting mechanisms, and an automatic ink mixing system equipped with an ink shortage alarm to maintain optimal machine function. The result? Flawless printing patterns and precision color registration. Moreover, all transmission shafts boast dynamic and static balance treatments, with gears crafted through specialized techniques, ensuring outstanding durability and performance. Carburized and ground to a hardness of HRC52-58, the gears achieve a commendable grade 6 accuracy. A sophisticated spray circulating lubrication system, complete with a visible circulating oil display window, keeps gears in peak condition, while a robust keyless connection ring ensures the steadfast linkage of gears and transmission shafts. Experience unparalleled automation, ease of use and maintenance, precision color registration, exquisite printing patterns, and exceptional production efficiency with this groundbreaking machine.

Product Parameters

 

Feeding unit:

1. Experience cutting-edge efficiency with our advanced Taiwan Province leading-edge paper feeding technology. Crafted from premium bearing steel, our paper feeding wheel shaft ensures durability and precision, elevating your operational capabilities to new heights.
2. Our state-of-the-art control panel boasts a vibrant 7-inch color touch screen integrated with a sophisticated man-machine interface. This seamless connectivity enhances communication across all sections: paper feeding, printing, slotting, and die-cutting. It enables precise control and real-time display of phase operations, machine speed, and other critical system settings such as fan speed adjustments, alignment, and operational modes. Benefit from dual operating systems for quick and secure adjustments, offering both automatic and manual control for superior ease and safety.
3. Enhance your paper feeding process with our adjustable suction fan, tailored to the cardboard size, paired with a frequency converter motor for optimal power efficiency. Our robust dust removal system, equipped with multiple high-efficiency brushes, cleanses impurities from the cardboard surface, ensuring the highest printing quality imaginable.
4. Our innovative leading-edge paper feeding system offers a standard type (Figure -1) ideal for diverse corrugated shapes, delivering unparalleled stability and precision. Opt for the 'Soft Pressing' high matching type (Figure -2) for added benefits, including reduced friction, preserved corrugated integrity, and effortless cardboard transitions. This advanced configuration minimizes transport issues, conserves materials, and speeds up production, perfectly handling E-groove (thin) and lower-quality cardboard with ease.
5. Our system expertly uses the cardboard's leading edge as a stable positioning benchmark, significantly minimizing errors related to cardboard length. Enjoy seamless transitions as the cardboard matches the speed of the pulley, ensuring impeccable accuracy without speed-induced discrepancies.
6. Sophisticated electric adjustments allow precise control of the cardboard's left and right stop gauges, with independent or synchronized operations. The electric front-back adjustable cardboard drag frame adapts effortlessly to varying widths, while the manual, synchronous front baffle lift ensures unmatched simplicity and reliability.
7. Benefit from our intelligent unit opening and closing mechanism, equipped with audible alarms and a friction clutch for safety. The pneumatic interlocking system ensures firm locking, maintaining gear mesh and preventing mishaps. Plus, the unit's overload protection device safeguards against damage, enabling seamless separations and groupings for flawless production.
8. Our paper feeding roller's lower component is crafted from premium seamless steel, expertly ground and electroplated for enhanced friction. The dual-layer rubber feed roller is designed for resilience, with elastic inner and durable outer layers, and features a quick-release structure for swift adjustments. The worm gear deceleration mechanism offers precise manual pressure adjustments, ensuring peak performance at every stage.
   Printing unit:
   Printing plate roller
   The printing plate roller boasts a diameter of less than ¢524mm, with the plate diameter reaching up to ¢536mm, crafted from top-tier steel with an impeccably fine ground surface, adorned with hard chromium plating. Its dynamic balance correction ensures seamless operation, perfect for high-speed printing endeavors. Ingeniously designed, the shaft features engravable reference lines in both horizontal and circumferential directions, facilitating effortless plate hanging and alignment. A sophisticated ratchet-fixed plate winding shaft with a dedicated plate hanging groove allows for rapid plate changes. The roller's axial distance and left-right displacement, adjustable by 6mm electrically, offer an effective 12mm range, allowing for precise corrections whether in motion or at rest. The roller phase planetary gear orchestrates the360°precise degree adjustment of the circumference, complemented by the 360° degree motor operation managed by a computer, operational during both active and inactive states. A touch screen vividly displays the adjustment magnitude, automatically aligning after inputting dimensions. Featuring an automatic zeroing device, the system provides a plate hanging position-simply click the button, and the equipment autonomously moves to the optimal position for plate hanging, boosting labor efficiency. A pedal switch facilitates the forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance.

Impression roller

1. Expertly crafted from premium seamless steel pipe, this roller undergoes precise dynamic and static balance corrections for steady performance. It benefits from quenching, tempering, hot charging, and a fine grinding surface finishing followed by electroplating, ensuring durability and flawless functionality.
2. Featuring a backlash-free gear adjustment mechanism, this ensures uninterrupted gear meshing, maintaining transmission precision. Manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by a clear scale display. The 1:200 double-stage worm gear box allows for precise positioning adjustments within a 0-12mm range.

Metal anilox roller

1. The anilox roller cots are ingeniously designed with an advanced cantilever structure, simplifying installation and maintenance, with an option for a scraper system add-on. Produced by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using specialized high-quality steel techniques, offering longevity, wear resistance, and superior ink control. The honeycomb mesh offers selectable line counts of 200, 220, 250, or 280 lines per inch, adaptable to various printing needs.
2. The anilox roller is paired with a printing plate roller for effortless touch plate adjustment through pneumatic pressing, automatically lifting the plate upon machine halt, and activating electric uniform ink to prevent drying. Each printing unit features independently adjustable inking delay settings, coordinated with paper feeding stop/start. Equipped with a one-way overrunning clutch, the anilox roller disengages from the drive, streamlining ink mixing and washing.
3. Optional ceramic net rollers come with an additional price. Their steel pipes are coated with ceramic, laser-engraved, and ground for consistent dot inking, offering options between 200-400 lines per inch.

Rubber roller

1. Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are made from high-quality seamless steel tubes, meticulously refined through dynamic and static balance treatments. The outer layer is composed of premium Ding Qing rubber, known for its wear and corrosion resistance, and formed to perfection using precision CNC grinding to maintain height and accuracy.
2. Utilizing a 1:200 double-stage worm gear for precision fine adjustment, these rollers ensure even ink application. Post-adjustment, gravity-secured self-locking prevents rubber deformation and loss of elasticity by separating the rubber roller from the anilox roller after cleaning.

Scraper system

1. Experience the cutting-edge excellence of the innovative chamber fluid dynamics! Our closed double scraper system offers unparalleled ink delivery, maximizing efficiency and saving on ink usage. The pneumatic cylinder is your go-to solution with its automatic scraper abrasion compensation, allowing the anilox roller and scraper to align perfectly for optimal scraping. Enjoy effortless ink transfer and cleaning, thanks to the anti-corrosion, anti-sticking coating within the inner chamber. This versatile design allows seamless replacement of any old cots or single scraper systems, making it fully enclosed and perfect for volatile solvent units. Enhance your working environment while conserving solvents with this breakthrough solution.
2. Achieve precision like never before with the meticulous scraping angle and mechanical accuracy of our system. The scraper's position remains constant post-replacement, ensuring consistent top-notch scraping results. Our adjustable sealing system with compensation allows for seamless modifications without shutting down the process, ensuring a completely sealed ink delivery. The innovative sealing block attaches directly to the anilox roller's engraved surface, eliminating the need for bands. Easy assembly and disassembly of the closed chamber require no auxiliary tools, optimizing efficiency.

Ink supply system

1. Our state-of-the-art ink pump, featuring a one-way diaphragm pneumatic design, ensures efficient recovery of accumulated water in both the pump and pipe. Equipped with a filter and ink circulation system, the optional scraper ink control system boasts a double-acting diaphragm pump. Stay informed with our automatic sensing and detecting ink quantity system, complete with alerts and alarm bells for any ink and wash abnormalities.
2. Our transparent ink supply pipe and high-hanging storage cup provide a clear and intuitive view of the ink supply status during production. The circulating cleaning pipeline and ink roller facilitate simple and convenient operation and maintenance, ensuring a stable and consistent ink supply.

Phase adjustment mechanism
1. Harness the power of precision with our phase adjustment mechanism, where the printing plate roller's phase is expertly controlled by a frequency converter. Experience seamless 360-degree phase adjustments in both running and stopping states, empowering your production efficiency.
2. Our system fine-tunes motor speed with the precision control of a frequency converter, synchronizing with an encoder and PLC programming system. Based on the adjusted values, the motor speed automatically adjusts, ensuring phase adjustment accuracy is meticulously maintained within 0.2mm.
Pneumatic interlocking brake positioning device

1. Our cylinder brake mechanism is engineered to perfection. When the machine is separated or phase-adjusted, this mechanism limits rotation, securing the original gear position with unwavering accuracy.
2. Each printing unit is masterfully equipped with positive and negative inching control of the main machine, streamlining operations like plate erasing, plate hanging, and color registration, ensuring they are executed with simplicity and reduced labor.

Slotting unit
Touch screen operation control
Elevate your slotting operations with our advanced touch screen control system, integrated with a sophisticated PLC programming automation system. Easily input dimensions like 'length * width * height' for paper products as per order specifics. The intuitive computer system handles automatic order arrangement with just a button, and manual fine-tuning allows precise, customer-specific slotting adjustments.

Embrace the future with our color man-machine interface, featuring menu storage and capabilities for automatic compensation and shift distance correction. The motor, powered by a frequency converter, drives the motor transmission box from Taiwan Province Delta. Enjoy swift, stable, and accurate cutter head displacement with the encoder and PLC control box adjusting the high-profile cutter. The synchronized adjustment of the four cutters minimizes cutter adjustment time and boosts work efficiency significantly.

Unlock new potentials with our pre-pressing, line pressing, and slotting six-axis full computer-controlled slotting unit.

1. Our single-shaft double-knife slotted structure utilizes an internal tooth design to maintain a clean environment, preventing lubricant contamination of cartons. Enhanced with an emergency stop device, our slotting unit ensures safety and features convenient positive and negative inching of the entire machine, offering operational flexibility and ease.
2. Presenting the epitome of precision engineering, the grooving knife boasts a robust 7mm standard thickness, masterfully crafted from high-grade alloy steel. This knife undergoes meticulous heat treatment, endowing it with exceptional hardness and resilience. The double-blade trimming knife, with its razor-sharp edge, delivers unparalleled precision. Crafted from premium 45# seamless steel tube, the shaft is not only strong but also treated with grinding and electroplating to ensure seamless movement. Our innovative mechanism for middle cutter displacement excels in trimming and cutting, offering outstanding production adaptability. Featuring an elastic double-blade trimming knife, it guarantees both smooth trimming and substantial cost efficiency.
3. Embrace cutting-edge technology with our linear guide rail system, ensuring flawless stability and precision in slotting phase alignment. The ten-screw automatic adjustment system, paired with synchronous electric tuning, offers impeccable control over the lateral movement of pre-pressing wheels, line pressing wheels, and slotting cutter seats. With both button and touch screen control, experience unmatched accuracy and ease.

Pre-pressing wheel and line pressing wheel: Crafted for durability and precision.

1. Our upper and lower shafts, forged from top-tier steel, are quenched, tempered, and electroplated, promising dynamic and static equilibrium. The four groups of contemporary line pressing wheels effectively safeguard cardboard integrity, ensuring lines are pressed smoothly and uniformly. The slotting section, equipped with pre-pressing wheels, undergoes dual pre-pressing and pressing, resulting in flawless line shapes, reduced cracking, and consistently perfect boxes.
2. Experience manual precision with our wire pressing wheel gap adjustment, ranging from 2-12mm. The advanced backlash-free gear adjustment mechanism ensures smooth gear meshing, maintaining impeccable transmission accuracy.

Slotted phase adjusting mechanism: Designed for seamless integration and precision.

1. Our planetary gear mechanism, complemented by PLC-controlled electric digital input, offers 360-degree adjustment of the slotting phase. This mechanism allows adjustments during equipment operation or stoppage, ensuring optimal performance.

Die-cutting unit: Engineered for superior results and efficiency.

1. The knife plate roller boasts an outer diameter of < ¢486mm, with the knife template diameter at < ¢536mm. Crafted from premium cast steel, featuring surface grinding and balanced correction, uniform hole distribution, and enhanced operational stability through electroplated shafts.
2. The die template features 10M bolt holes with a 100mm axial spacing, a radial circumference divided into 18 equal parts. Die cutter height is 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.

Rubber roller (upper roller): Ensuring smooth and reliable performance.
1. The rubber pad roller, with a diameter < ¢536mm, and rubber pad diameter at 554mm, features a quick-change mechanism for extended wear resistance and longevity. Constructed from high-quality cast steel, the roller undergoes quenching and tempering, ensuring dynamic and static balance with finely ground surfaces for enhanced operational stability.
2. The gap between knife die roller and rubber pad roller is electrically adjustable, with a stable air-lock fixed mechanism. The rubber roller's mechanical transverse 50mm traveling device, coupled with a speed difference compensation system, ensures uniform wear, prolonging the life of the Youli rubber pad.
Grinding repair mechanism: Providing efficient and effective rubber pad maintenance.
1, Electric grinding of rubber pads for swift and precise correction, significantly boosting their lifespan.
Phase adjusting device: Offering seamless and precise phase adjustments.
1. Die-cutting phase adjustments are executed with electric digital precision over 360 degrees, allowing modifications during both machine operation and downtime.
Drive gear: Engineered for smooth and reliable transmission.

1. Our high-precision helical gear transmission is constructed from 20GrMnTi alloy steel of exceptional quality. Post-quenching and tempering, followed by high-frequency quenching and gear grinding, ensure the gear runs smoothly and quietly. With a hardness of HRC58-62, this gear promises extended service life and minimal wear, maintaining print register accuracy consistently.

2. Experience the ultimate in precision and convenience with our advanced shaft and gear design, featuring a tensioning connecting sleeve keyless connection. This innovative feature ensures a seamless, gap-free experience even under high torque. Enjoy effortless installation and maintenance, alongside sustained high transmission accuracy, guaranteeing impeccable printing registration every time.
3. Our sophisticated gear lubrication system employs an automatic spray lubrication setup, using a gear oil pump to meticulously maintain transmission accuracy and extend service life. Say goodbye to wear and tear, and hello to enduring performance.
Motor part

1. Revolutionize your operations with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Expect smooth performance with minimal vibration and noise. Complemented by the 'Taiwan Province Delta' frequency converter, it promises low-speed rated torque output and ultra-quiet, stable operation, setting a new standard for efficiency and tranquility.
2. Our cutting-edge system incorporates Zhongxin's adsorption and dust removal fans, alongside Zhejiang DH's phase motor and Taiwan Province Taibang's ink homogenizing motor. These components are specially chosen for their low noise levels and reliable, stable power, ensuring a superior operational experience.

Bearing part
1. Our machine boasts main bearings sourced from the esteemed 'NSK,' ensuring top-tier performance. Additional bearings from the reputable domestic brand, Wahalo, are handpicked for their precision, ranging from P6 to P4, and exceptional vibration levels of Z1 or higher. Enjoy unparalleled stability and smoothness in every operation.
Electrical components
1. Each unit is equipped with an independent electronic control unit, offering unmatched safety and reliability. Our electrical components are crafted by Zhejiang Zhengtai, featuring original relays, indicator lights, buttons, and contactors. The pneumatic components from Yadeke, including solenoid valves and cylinders, are built to deliver flexibility, stability, and long-lasting durability, providing you with peace of mind and optimal performance.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Dongguang Zhanzhuo Machinery Trade Co., Ltd., a distinguished leader in the manufacturing sector, specializes in producing top-tier engineering solutions. Our expertise lies in crafting superior quality corrugated cardboard carton machines with full import and export capabilities. Our flagship offerings include multi-layer corrugated board production lines (3-layer/5-layer/7-layer), sophisticated cardboard production lines, versatile carton production lines, cutting-edge intelligent digital printers, and highly efficient automatic high-speed machines. These solutions boast high-definition technology and exceptional speed. Our state-of-the-art high-speed printing slotting die-cutting machines and intelligent automatic solutions redefine efficiency and precision. We also deliver high-performance folder gluer machines, stitcher machines, combined gluer and stitcher units, advanced roller paper cutters, innovative cardboard flute laminating machines, and versatile roller-to-roller film laminating machines. Each product guarantees safety, unwavering quality, and remarkable performance. Distinguished by over ten national patents, they meet rigorous standards with ISO9001 quality management and CE EU certifications. Our dedicated pre-sales and after-sales teams ensure seamless service with tailored solutions, professional remote video guidance, and comprehensive technical support available worldwide around the clock. Our pre-sales and after-sales service is efficient and reliable, offering personalized service and expert guidance through modern technology. urglobal engineers provide unparalleled overseas technical support, making us accessible 24 hours a day.
Our global reach extends to markets across the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, among many other nations. While we may not promise the lowest price, we assure you of the highest quality. A one-time explanation of our price translates into a lifetime of satisfaction without any apologies for quality. We hold a definitive edge in this competitive landscape.
Global trade and honesty are our cornerstones. By choosing us, you select a trustworthy partner, ready to embark on a journey towards excellence together. Begin your world-class venture with us now.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.