Experience the pinnacle of innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Expertly engineered for precision and efficiency, this state-of-the-art equipment transforms your production capabilities, guaranteeing seamless operations and unparalleled output quality. Step into the future of carton printing and die-cutting technology, where unmatched performance harmonizes with exceptional speed and steadfast reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency! This is not just a machine; it's a game-changer in modern engineering, meticulously crafted to amplify your production capabilities beyond imagination. Seamlessly integrating multiple processes, it effortlessly executes multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all within a single, streamlined operation. Marvel at its advanced leading-edge technology that utilizes adsorption for precise paper feeding. The main machine's frequency converter and fan orchestrate the start-stop functions with impeccable synchronization, raising the bar for operational excellence. Unleash the power of the high-performance dust removal fan, which cleans the cardboard surface with ease, preparing it for precision printing. The intuitive user interface, anchored by both main and side touch screens and controlled by an advanced PLC programming system, ensures flawless human-machine collaboration. This optimizes every facet of the operation from feeding to output, enhancing efficiency like never before. Safety and monitoring are paramount: the main machine's front is equipped with paper output monitoring equipment that provides real-time insights into output status, ensuring both safety and efficiency during the start and stop phases. Each component of this state-of-the-art system is equipped with electric opening and closing systems, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm. This guarantees smooth operations, dazzling print quality, and impeccable color registration. The transmission shafts are engineered with dynamic and static balance treatments, and the gears are processed through carburization and grinding for an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are supported by a cutting-edge spray circulating lubrication system, featuring a handy circulating oil display window for constant monitoring. A robust, keyless connection ring fortifies the unwavering link between gear and shaft, ensuring reliability like no other. In conclusion, this machine showcases an extraordinary level of automation, usability, and maintenance, delivering precise color registration, exquisite print quality, and unparalleled production efficiency. It stands as the ultimate solution for visionaries striving to redefine the limits of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Introducing the pinnacle of paper feeding technology - our state-of-the-art unit incorporates the premier edge technology from Taiwan Province. Meticulously designed for precision and unmatched durability, the wheel shaft is engineered from top-tier high-quality bearing steel. This ensures not only reliability but also an unparalleled level of exceptional performance, making it the cornerstone of efficient paper feeding.
- Our sophisticated control panel redefines interaction with its vibrant 7-inch color touch screen, establishing a user-friendly man-machine interface. Seamlessly navigate through paper feeding, printing, slotting, and die cutting sections, enabled by real-time operation management. Monitor crucial aspects like current phases, machine speeds, and system settings adjustments, including fan speeds and alignment, with ease and confidence. The dual operating systems, offering manual and automated control, cater to diverse operational needs with precision and versatility.
- With the innovative suction fan, paper feeding achieves new levels of smoothness by adapting to various cardboard sizes, thanks to the frequency converter-controlled motor. This not only optimizes power consumption for remarkable cost efficiency but also significantly enhances printing quality. The robust dust removal fan, equipped with multiple dust brushes, meticulously cleanses cardboard surfaces, ensuring each sheet is free from impurities for pristine printing results.
- Immerse yourself in the excellence of our leading-edge paper feeding system, available in a standard configuration that adeptly accommodates all corrugated shapes, ensuring stable performance and extraordinary precision. The vacuum negative pressure suction flat feeding assures high-speed accuracy. Opt for the 'Soft Pressing' high matching type to enjoy benefits like reduced friction, minimized cardboard damage, and reinforced corrugated strength. This advanced system handles E-groove and lower quality cardboards effortlessly, optimizing workflow and alleviating congestion.
- Our sophisticated design leverages the leading edge of the cardboard for precise positioning, significantly minimizing length discrepancies. As the cardboard progresses to the pulley, it synchronizes speed seamlessly, eliminating any risk of speed variance that could compromise precision, ensuring a flawless transition every time.
- Effortlessly orchestrate adjustments with our electric left-right stop gauges, offering synchronized or independent operations. The cardboard dragging frame is electrically adjustable to accommodate varying widths, while the manually lifted front baffle provides a harmonious blend of reliability and user-friendly operation.
- Innovative engineering governs our unit's opening and closing with an electric control machine, enhanced by a comprehensive alarm system. This setup amplifies safety, preventing mishaps through features like a friction clutch transmission shaft and a pneumatic interlocking device. Critical components are safeguarded by overload protection, facilitating a swift return to normal production post-adjustments and preventing wastage from misaligned printing.
- Crafted from superior seamless steel, the lower roller within our paper feeding system is finely ground and electroplated to enrich friction, ensuring impeccable cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, alongside a quick-release design, enable convenient and rapid operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, ensures seamless manual control for enhanced operational efficiency.
Printing unit:
Printing plate roller
Precision and innovation converge in our printing plate roller, with a diameter measuring less than ¢524mm (including the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction. This ensures seamless operation, perfectly suited for high-speed printing demands. The shaft's horizontal and circumferential planes are engraved with reference lines for effortless plate hanging and alignment. A ratchet-secured fixed plate winding shaft, paired with a plate hanging groove, allows for quick and effortless plate changes. The printing plate roller boasts an adjustable axial distance between the left and right pulling displacement, easily modifiable within a 12mm range, offering unparalleled flexibility whether in motion or at a standstill. The planetary gear phase of the printing plate roller majestically regulates with absolute precision.360°degree circumference adjustment with exceptional finesse, and the 360° Our degree computerized control system masterfully orchestrates seamless motor operation adjustments, regardless of whether the machine is in motion or paused. Behold an elegant touch screen that not only displays but also auto-adjusts the input size, enhancing operational ease and precision like never before. Experience the marvel of our automatic zeroing mechanism for the printing plate roller; equipped with a dedicated plate hanging position, it activates with a simple click, guiding the equipment to the optimal plate hanging position, significantly amplifying labor efficiency. Enjoy the effortless operation of the pedal switch, enabling smooth forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance.
Impression roller
- Crafted from seamlessly high-quality steel pipe, the impression roller undergoes exquisite fine processing. With dynamic and static balance corrections, it assures steadfast operation. Through quenching, tempering, hot charging, dynamic and static balance, surface fine grinding, and electroplating, it achieves unparalleled performance.
- Discover the innovation of our backlash-free gear adjustment mechanism, ensuring unfaltering meshing during adjustments to guarantee impeccable transmission precision. Effortlessly facilitate a manual micro-adjustment of the gap between the printing plate roller and the impression roller, guided by a precise scale display. The use of a 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring unmatched precision and accuracy.
Metal anilox roller
- Our anilox roller cots embrace an avant-garde cantilever structure that simplifies installation and maintenance, with the option to incorporate a scraper system at a later stage. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted from high-quality steel and processed with cutting-edge technology to ensure long-lasting durability, superior wear resistance, corrosion resistance, and unmatched ink control. Select from mesh numbers of 200, 220, 250, or 280 lines per inch to cater to the unique demands of your printed products.
- Witness the ingenuity of our pneumatic pressing actions, adjusting the anilox roller and printing plate roller contact with precision, and automatically lifting the plate upon halting the machine. Simultaneously, the electric ink uniforming system activates, preventing ink from drying. With independently configurable inking delay time for each printing unit, the anilox roller's one-way overrunning clutch disconnects from the driving force, offering swift and convenient ink mixing or washing.
- Consider the optional ceramic net roller to elevate performance standards (additional price applies). The steel pipe surface is elegantly clad in ceramic, refined by grinding and laser engraving to assure uniformly inked dots ranging from 200-400 lines per inch.
Rubber roller
- Engineered by the renowned 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing comprehensive dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, providing exceptional wear and corrosion resistance. Precision CNC grinders shape them to ensure perfect height and accuracy of the cots.
- Harnessing the power of a 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees uniform ink application. Once adjusted, gravity-induced self-locking occurs, and the rubber roller disengages from the anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper system
- Experience a revolution in ink management with our groundbreaking chamber fluid dynamics and ink sealing design. Our closed double scraper system promises unparalleled ink delivery while minimizing waste, thanks to its automatic compensation feature ensuring perfect alignment of the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating inside the chamber simplifies ink transfer and cleaning processes. Seamlessly integrate our system to upgrade from any outdated cots or single scraper systems. Fully enclosed, it's especially suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve unmatched precision with our accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring superior scraping results. The sealing system, equipped with an adjustable compensation feature, allows for uninterrupted operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system is equipped with a cutting-edge one-way diaphragm type pneumatic pump. Masterfully engineered to reclaim accumulated water, it enhances both filtration and circulation efficiency. For units with optional scraper ink control, a robust double-acting diaphragm pump is employed. The system is armed with an automatic sensing and detection mechanism that vigilantly monitors ink levels, issuing alerts for any anomalies. A comprehensive warning system and alarm bell ensure superior safety and operational excellence.
- Boasting a transparent design, our ink supply pipe paired with a high-mounted ink storage cup offers operators a clear and continuous view of ink levels during production runs. The innovative circulating cleaning pipeline and ink roller are crafted to streamline operations, facilitating swift and efficient cleaning while preserving a steady ink supply, thus ensuring uninterrupted and seamless productivity.
Phase adjustment mechanism
1. Revel in supreme control with our printing plate roller phase adjustment system, seamlessly managed by a frequency converter. Achieve a remarkable 360-degree phase adjustment with ease, applicable whether the machine is operational or at rest, offering unparalleled adaptability and precision.
2. Our sophisticated frequency converter, in conjunction with motor speed management and encoder integration, ensures that phase adjustment precision is upheld with exceptional accuracy, maintaining an impressive tolerance within 0.2mm, thanks to our advanced PLC programming system.
Pneumatic interlocking brake positioning device
- The advanced cylinder brake mechanism is meticulously designed to stabilize mechanical operations. Whether separating the machine or adjusting phases, it deftly restricts rotation, ensuring that the original gear position is maintained with exactitude.
- Experience seamless operation with each printing unit equipped with intuitive positive and negative inching controls. This innovation in the main machine simplifies plate erasing, hanging, and color registration processes, making them significantly more efficient and reducing labor intensity.
Slotting unit
Touch screen operation control
Effortlessly command our slotting department's electrical operations through an intuitive touch screen interface that governs the PLC programming automation system. Simply input product dimensions ('length * width * height') according to the order, and the sophisticated computer system automatically positions the order with precision. Manual fine-tuning is also available to meet specific customer requirements, ensuring precision and customization to the highest standards.
Delight in operational efficiency with our sophisticated color man-machine interface, featuring extensive menu storage and automatic shift distance compensation. The motor, expertly managed by a frequency converter, powers the motor transmission box from Taiwan Province Delta, delivering rapid, stable, and precise cutter head displacement. The encoder, working harmoniously with the PLC control box, facilitates high-profile cutter adjustments, enabling all four cutters to synchronize their distances, thereby significantly reducing adjustment time and elevating work efficiency to new heights.
Unveil the remarkable capabilities of our pre-pressing, line pressing, and slotting expertise with a six-axis, fully computer-controlled slotting component, offering unrivaled precision and simplicity.
- Our ingeniously designed single-shaft, double-knife slotting structure, featuring an internal tooth design for box height adjustments, prevents lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for heightened safety, and offers flexible positive and negative inching across the entire machine, ensuring user-friendly and adaptable operation.
- Engineered to perfection, the standard grooving knife boasts a substantial 7mm thickness, crafted from resilient alloy steel. Following heat treatment, it emanates exceptional hardness and durability. The double-blade trimming knife guarantees precision with its razor-sharp edge. Constructed from high-quality 45# seamless steel tube, the shaft is enhanced through grinding and electroplating for effortless movement. Featuring a large displacement mechanism for the middle cutter alongside versatile trimming and cutting devices, this machine showcases remarkable adaptability in production. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, enhancing overall performance.
- Incorporating cutting-edge linear guide rail technology, this machine promises unwavering stability and precise slotting phase accuracy. It boasts a ten-screw automatic adjustment system that synchronizes the electric adjustment of lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This advanced configuration is governed by state-of-the-art button and touch screen interfaces, delivering unmatched precision and control.
Pre-pressing wheel and line pressing wheel
- Crafted with meticulous precision, the upper and lower shafts of our machine are forged from the finest high-grade steel, undergoing quenching, tempering, and an advanced electroplating process to achieve perfect dynamic and static balance. The machine boasts four pioneering line pressing wheels, ingeniously designed to avert cardboard damage and promises seamless, crisp line pressing. Moreover, the slotting section is fortified with prepressing wheels, enhancing line definition, minimizing cracking, and ensuring boxes maintain their pristine form after dual stages of prepressing and pressing.
- The wire pressing wheel's gap dial can be manually refined, offering an adjustable range from 2mm to 12mm. Our state-of-the-art backlash-free adjusting mechanism ensures that gear adjustments maintain flawless gear meshing, delivering impeccable transmission precision.
Slotted phase adjusting mechanism
- Our slotting phase leverages a cutting-edge planetary gear mechanism, complemented by PLC and electric digital input, achieving precise and effortless 360-degree adjustment. Whether the machine is active or at rest, adjustments are smooth and uninterrupted.
Die-cutting unit
- Featuring a knife plate roller with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, this roller is crafted from premium cast steel. Through meticulous surface grinding and balance correction, operational stability is significantly enhanced, and shaft electroplating ensures consistent hole separation.
- Our precision-engineered die template features bolt holes at 10M, with an axial spacing of 100mm and 18 equal radial divisions. The cutter height stands at 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring tailored precision.
Rubber roller (upper roller)
1. Our rubber pad roller has a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. Its rapid-change design guarantees excellent wear resistance and durability. Constructed from premium cast steel, it undergoes quenching, tempering, and fine surface grinding, ensuring unparalleled running stability.
2. The gap between the knife die roller and the rubber pad roller is electrically adjustable, utilizing a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides compensation for speed differences, ensuring consistent wear across all knife positions, thereby tremendously enhancing the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. The electric grinding mechanism offers swift and efficient rubber pad corrections, significantly boosting its service life.
Phase adjusting device
1. The die-cutting phase is equipped with an electric digital 360-degree adjustment feature, allowing seamless modifications whether the equipment is operating or at a standstill.
Drive gear
- Our drive gear system boasts high-precision helical gear transmission, crafted from superior 20GrMnTi alloy steel. These gears undergo quenching, high-frequency quenching, and precise gear grinding, resulting in smooth operation, minimal noise, and a durable hardness of HRC58-62. This ensures consistent printing register accuracy and minimal wear over time.
2. Enjoy seamless performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking innovation guarantees no gaps during high-torque usage, making installation and maintenance effortlessly easy. Experience the brilliance of long-term transmission accuracy, ensuring perfect printing registration every time.
3. Our state-of-the-art gear lubrication system is equipped with an automatic spray lubrication mechanism, driven by a precision gear oil pump. This ensures unwavering transmission accuracy, maintaining your machinery's longevity and peak performance.
Motor part
- Uncover the unmatched prowess of our main motor, expertly governed by the esteemed 'Dongli' frequency converter. Revel in its smooth operation, with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter ensures superior low-speed rated torque output, delivering ultra-quiet and stable performance throughout.
- Discover the exceptional capabilities of our state-of-the-art machinery, meticulously designed to incorporate the superior performance of Zhongxin fans for both sophisticated adsorption and efficient dust removal. This technological marvel is powered by the steadfast Zhejiang DH motor, renowned for its reliability. Additionally, the ink homogenizing process is driven by the prestigious Taiwan Province Taibang motor, ensuring a harmonious blend of low noise and stable, powerful performance. Experience an unparalleled fusion of engineering excellence and operational tranquility.
Bearing part: Unrivaled precision and longevity.
1. Our machine boasts the prestigious 'NSK' main bearings, celebrated for their unparalleled precision and durability, setting a benchmark in the industry. We also source supplementary bearings from top-tier domestic manufacturers such as Wahalo. These components guarantee product accuracy across P6, P5, and P4 levels, all while meeting or exceeding the stringent vibration standards of the Z1 group, ensuring exceptional operational efficiency and consistency.
Electrical components: Cutting-edge technology for supreme safety and reliability.
1. Each unit is endowed with an independent electronic control unit engineered to deliver supreme safety and unwavering reliability. Our system is fortified with premier components from Zhejiang Zhengtai, empowering our relays, indicator lights, buttons, and contactors. The integration of Yadeke pneumatic components, including sophisticated solenoid valves and cylinders, ensures a flexible, robust, and enduring performance, elevating your operational experience to new heights.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are dedicated to crafting premium quality corrugated cardboard carton machinery. As proud holders of prestigious import and export rights, we offer a flagship range that includes the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, a robust cardboard production line, and a highly efficient carton production line. Our expertise also extends to the innovative intelligent digital printer machine and the fully automatic high.definition, highspeed printing slotting die cutting machine. We also excel in delivering the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio is further enriched with the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the efficient partition assembler machine. Our products are distinguished by their safety, stability, and unparalleled performance, backed by over ten national patents. They conform to the rigorous standards of the ISO9001 quality management system and CE EU certifications. Our unmatched presales and after-sales services guarantee unparalleled efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through our elite team of skilled engineers, available round-the-clock to ensure seamless assistance.
With a global vision driving our mission, our products proudly reach nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, spreading unparalleled quality worldwide. While we may not claim the lowest price point, we guarantee unmatched quality. We believe in discussing price upfront rather than apologizing for quality later, and this belief fortifies our formidable edge in the competitive landscape of our industry.
Global trade with integrity as our cornerstone. Partner with us to discover the most trustworthy ally you could have worldwide. Embark on a world-class journey that begins right here, with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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