Advanced Corrugated Carton Box Line with Customizable Size Options

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG1224
• Condition: New
• Certification: RoHS, ISO 9001:2000, ISO 9001:2008, CE
• Automation: Automatic
• Suitable for: Recycled Material, Wood, Paper
• Paper Thickness: Corrugated Cardboard
• Voltage: 220V / 380V / 440V
• Productive Cycle: 30-60 Days
• Size: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Transport Package: Plastic Wrapped Film or Wooden Box Packaging
• Trademark: Zhanzhuo
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 100 Set/Year

Product Description

 

Introducing our high-speed automatic flexo printer slotter die cutter, folder gluer, and strapping line-an engineering marvel designed to revolutionize your corrugated carton production. This sophisticated line seamlessly combines speed and precision to meet the dynamic demands of modern packaging. Optimize your workflow and experience unparalleled efficiency with this state-of-the-art machinery from Dongguang Zhanzhuo Machinery Trade Co., Ltd.

Detailed Photos

 

Product Parameters

 

Our box pasting machine, an integral part of the printing slotting machine lineup, boasts a beautifully simple structure paired with precision in box folding. Its critical components-electrical, bearings, belt chains-are sourced from renowned enterprises in Europe, America, Japan, and Taiwan Province, ensuring unparalleled quality. Experience the perfect blend of smooth operation, minimal noise, and high efficiency with a focus on safety and reliability. This machine is your quintessential partner in prosperity and growth.
1. Folding box gluing machine (upper printing type).
2. The innovative conveyor belt design features elastic rollers at the front and a vacuum adsorption system at the rear, with adjustable gaps tailored to cardboard thickness.
3. An independent motor-driven lower belt ensures stable cardboard alignment, reducing deviation as it feeds into the machine.
4. The cutting-edge 'sandwich' structure provides precise control over the mouth size, enhancing product accuracy.
5. Opt for the advanced Italian ERO glue spraying device for enhanced application precision.
6. With servo motor control, our counting and stacking machine allows for exact sheet bundle calibration, ensuring consistent accuracy.
Here, we introduce the technological process and key technical parameters of this state-of-the-art product:
1. Glue
The gluing department features a non-stop gluing system to prevent solidification during short machine downtimes. Conveniently adjustable gluing wheel gaps and an additional engraving disk support 1-8mm thick paper, allowing for flexible gluing quantity adjustments.
2. Paper Folding
A. Seamless coordination of upper and lower beam belt speeds with the slotting machine ensures precise paper handling, eliminating grabbing or blocking issues for smooth, accurate paper reception.
B. Independently adjustable upper and lower belt speeds ensure optimal synchronization, maintaining consistent operation even with speed discrepancies.
C. Innovative belt and glue stick design facilitates easy angle adjustment for origami, streamlining the folding process.
3. Preloading
With adjustable upper and lower stick gaps, the pre-pressing system efficiently handles 1-8mm paper folding boxes. Easily adjustable via dial or touch screen, it ensures automatic machine alignment.
4. Counting Stacking
Driven by a servo motor, our fully automated stacking system precisely controls sheet numbers per bundle. Sheets are evenly pressed and accurately counted, thanks to computerized management for seamless discharge.

Parameters of the machine
Maximum box sticking speed	200 /min
Minimum box size of folding box (A*B)	Straight:360*300 Counter:320*300(mm)
Maximum box size of folding box (A*B)	1200* 1200(mm)
Total motor power	40KW
Total mechanical volume	25500*4000*3700(mm)

Preliminary Debugging Operation of the Machine
Preliminary debugging is crucial post-installation, impacting the machine's service life, production schedule, and overall equipment quality. Proper debugging ensures optimal performance and longevity. Below are the essential debugging steps designed for guidance of crew and debugging personnel.
1. Once all gas circuits, sources, and electrical connections are secure, initiate trial operation. Begin with testing the upper and lower beams, sheet piling paper counting unit, blowers, and motors at low speed to ensure functional integrity.
2. Begin the machine operation in a gentle, slow motion for over 10 minutes. Gradually elevate the speed while attentively listening for any abnormal sounds, such as metallic crashes or knocks. Continue this gradual acceleration process (ensuring each increment does not exceed 10% of the rated speed) until you reach the machine's rated speed.
3. Close the paper pushing and counting section. Open the paper feeding, folding, and pre-pressing sections. Conduct a slow and meticulous test to ensure smooth folding and verify that it meets accuracy requirements. Only then, incrementally increase the speed, ensuring it remains within the rated limit, once all sections of the folding process align perfectly.
4. Gently start the entire machine and test critical actions such as paper aligning, counting, and pushing. Aim to reach designated positions based on the aforementioned guidelines. To protect the machine's longevity, keep the operating speed within the rated capacity.
5. The steps outlined in 1, 2, 3, and 4 pertain to the initial test run methodology. Post the initial test, for any box type changes, simply initiate the full machine and adjust the folding box at a low speed to meet specific size requirements.
Maintenance and Lubrication of the Machine
Prevention supersedes maintenance, while maintenance outweighs repair. To ensure seamless production and extend the machine's lifespan, rigorously adhere to the maintenance guidelines detailed in this chapter.
1. Maintenance and Lubrication of the Guide Rail
A. Cleanse the oil and dust from the moving guide rail and roller surfaces, applying a suitable amount of engine oil (32#). Maintain cleanliness of the guide rail and roller surfaces to prevent dry friction and ensure proper lubrication.
B. Remove oil stains from the traversing chute and apply grease (Mobil MP) for smooth operation.
C. Introduce lubricating oil (Mobil MP) to each bearing to ensure smooth functioning.
2. Maintenance and Lubrication of Sprocket and Gear
A. Thoroughly clean the sprocket and chain surfaces from greasy dirt, applying grease (Mobil MP) as necessary.
B. Clean oil stains from the gears and gear sets, then apply grease (Mobil MP) for optimal performance.
3. Maintenance and Lubrication of Motor and Reducer
Regularly replace the drive reducer's lubricating oil (Mobil DTE629) and clean the motor's surface dust. Avoid using a damp cloth for cleaning to prevent damage.
3. Maintenance of Belt
A. Regularly clean dirt from the pulley to prevent uneven belt speeds and maintain machine performance while minimizing belt wear.
B. Avoid applying lubricating oil or oily products on the conveyor belt and pulley to prevent slippage and performance issues.
4. Other Maintenance
A. Routinely clean the drive shaft and remove oil and dust from the screw rod surface, applying engine oil (32#) for lubrication.
B. Regularly inspect fastening screws, belts, keys, and other components for signs of looseness or wear.
C. Clean the dust on each machine part's surface daily to maintain optimal conditions.
Note: The outlined maintenance cycles apply to normal operating conditions. For special conditions, apply additional or specific treatments as required.

Company Profile

 

Introduction of our company

Zhanzhuo Machinery, professional manufacturer of high-quality corrugated cardboard carton machine, has the right to import and export. Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on. The products are safe and stable in quality and superior in performance. They have won more than ten national patents and passed ISO9001 quality management system certification and CE EU certification. Our pre-sales and after-sales service are efficient and reliable, customized services, professional remote video guidance and engineers' debugging abroad, and we are at your service 24 hours a day.
Looking around the world, products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil and many other countries. I can't give you the lowest price, can only give you the highest quality; I would rather explain the price for a while, don't want to apologize for the quality for a lifetime! It has an absolute advantage in the fierce competition in the same industry.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.
 

Our Advantages

Certifications

Packaging & Shipping

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.