Immerse yourself in groundbreaking technological excellence with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine! Meticulously crafted for unparalleled precision and supreme efficiency, this revolutionary machine takes your production capabilities to unparalleled heights. It promises smooth and seamless operations while delivering top-notch quality and impressive output. Step into the future of carton printing and die-cutting technology, where extraordinary performance aligns with remarkable speed and unwavering reliability. Elevate your business to new standards of excellence and productivity.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, truly a marvel of modern engineering designed to elevate your production capabilities to unprecedented heights! This versatile powerhouse seamlessly executes a multitude of processes-multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in one single, streamlined operation. Harnessing advanced leading-edge technology, it utilizes the power of adsorption for paper feeding, while the frequency converter and fan meticulously manage the main machine's start and stop functions for impeccable synchronization. Featuring a high-power dust removal fan, this machine effortlessly prepares the cardboard surface for precision printing. Its intuitive user interface, with both a main and side touch screen, is controlled by an advanced PLC programming system, offering a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. Enhancing operational safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, providing real-time insights into the status of the paper output department during both start and stop phases, ensuring operator safety and machine efficiency. This state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operations, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in exceptional hardness of HRC52-58 and grade 6 precision. This cutting-edge gear system benefits from a sophisticated spray circulating lubrication system, complete with a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft for unwavering reliability. In essence, this machine exemplifies automation at its finest, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It's the ultimate solution for pushing the boundaries in carton printing and die cutting.
Product Parameters
Feeding unit:
- Our paper feeding unit exemplifies the pinnacle of innovation, featuring cutting-edge Taiwan Province leading edge technology. Constructed for unmatched precision and enduring performance, the paper feeding wheel shaft is made from premium bearing steel, ensuring unwavering reliability and exceptional functionality.
- Explore our user-friendly control panel, designed with a vibrant 7-inch color touch screen that fosters a seamless man-machine interface. Effortlessly manage the paper feeding, printing, slotting, and die cutting processes with real-time operational control. Monitor every phase, from machine speed and counting to system adjustments like fan speed and alignment, all at your fingertips for swift, safe, and straightforward operations. Experience dual operating systems that offer both manual and automated control, meeting every requirement with unmatched precision.
- Our advanced suction fan system guarantees smoother paper feeding, adapting seamlessly to various cardboard sizes via a frequency converter-controlled motor. This not only cuts down power consumption for enhanced cost efficiency but also elevates the printing quality. The powerful dust removal fan, complemented by multiple dust brushes, meticulously cleanses cardboard surfaces of impurities, ensuring pristine results.
- Discover the exceptional standard of our leading edge paper feeding system, which is ideal for all corrugated shapes, providing stable performance and extraordinary accuracy. The vacuum negative pressure suction flat feeding ensures high-speed precision. For additional benefits, choose the 'Soft Pressing' high matching type, which reduces friction and minimizes cardboard damage while preserving corrugated strength. This sophisticated system efficiently transports even E-groove and lower-quality cardboards, optimizing time and alleviating congestion.
- Utilizing the leading edge of the cardboard as a positioning benchmark significantly minimizes discrepancies in cardboard length. As the cardboard advances to the pulley, it maintains a synchronized speed, ensuring a smooth transition without risks of speed variance impacting precision.
- Experience effortless adjustments with our electric left-right stop gauges, allowing synchronized or independent modifications. The cardboard dragging frame electrically adjusts for flexible width, while the manually lifted front baffle ensures reliable, user-friendly operation.
- Our unit's opening and closing mechanisms are ingeniously managed with an electric control system paired with an alarm feature, enhancing safety and preventing mishaps. This setup includes a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection safeguards vital components, enabling rapid resumption of normal production after adjustments, thus minimizing wastage from misaligned printing.
- The lower roller of our paper feeding system is expertly crafted from superior seamless steel, finely ground and electroplated for enhanced friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, combined with a quick-release design, enable convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, equipped with a detailed adjustment dial, delivers seamless manual control for impeccable results.
Printing unit:
Printing plate roller
Crafted with meticulous precision, the printing plate roller features a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from the finest steel, its surface undergoes rigorous fine grinding, hard chromium plating, and dynamic balance correction, ensuring seamless operation ideal for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are engraved with reference lines, facilitating effortless plate hanging and alignment. A ratchet-secured fixed plate winding shaft and a plate hanging groove make swift plate changes remarkably easy. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a breezy 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be impeccably corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with unparalleled finesse, empowering an effortless, precise printing experience across the 360° Our advanced computerized control system gracefully orchestrates motor operations, allowing seamless adjustments whether the machine is in motion or paused. The intuitive touch screen not only displays input sizes but also auto-adjusts them, enhancing ease of use and precision. With a simple click, the automatic zeroing mechanism activates the printing plate roller's optimal position, equipped with a designated plate hanging position, thus significantly boosting labor efficiency. The inclusion of a pedal switch offers effortless forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance.
Impression roller
- Meticulously crafted from seamless, high-quality steel pipe, the impression roller undergoes sophisticated fine processing. Both dynamic and static balance corrections ensure its unwavering operation. The roller's surface benefits from a sequence of quenching, tempering, hot charging, dynamic and static balance, followed by surface fine grinding and electroplating, all contributing to its unmatched performance.
- Our cutting-edge, backlash-free gear adjustment mechanism ensures unwavering meshing, even during adjustments, to maintain transmission precision. A user-friendly manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated through a clear scale display. The 1:200 double-stage worm gear box provides precise positioning adjustments with an adjustable range of 0-12mm, ensuring unmatched accuracy.
Metal anilox roller
- Featuring an innovative cantilever structure, the anilox roller cots simplify installation and maintenance, with the future option of incorporating a scraper system. Crafted by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, using the finest steel and cutting-edge technology, the roller offers superior durability, wear resistance, corrosion resistance, and ink control. Select from mesh numbers of 200, 220, 250, and 280 lines/inch to meet your specific printing needs.
- Ingenious pneumatic pressing actions deftly adjust the contact between the anilox roller and printing plate roller, automatically lifting the plate when the machine halts. The electric ink uniforming system activates simultaneously, preventing ink from drying. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, ensuring swift and convenient ink mixing or washing.
- For enhanced performance, consider the optional ceramic net roller, available at an additional price. The roller's surface benefits from a refined ceramic cladding, precisely ground and laser-engraved to ensure uniformly inked dots spanning 200-400 lines/inch.
Rubber roller
- Expertly engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes and undergo dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders shape each cot to ensure perfect height and accuracy.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment, our roller ensures uniform ink application. After adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller post-cleaning to prevent deformation and maintain optimal elasticity.
Scraper system
- Revolutionize your ink management with our state-of-the-art chamber fluid dynamics and innovative ink sealing design. Our closed double scraper system ensures exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature maintaining perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Seamlessly upgrade from outdated cots or single scraper systems with our fully enclosed design, ideal for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve unparalleled precision with our accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring superior scraping results. The sealing system's adjustable compensation feature allows for continuous operation without shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system boasts a remarkably efficient one-way diaphragm pneumatic pump, meticulously engineered to reclaim accumulated water, thereby significantly enhancing the filtration and circulation processes. For those seeking optional scraper ink control, we incorporate a robust double-acting diaphragm pump. This system is further empowered by an automatic sensing and detection mechanism that vigilantly monitors ink levels, alerting users to any abnormalities. The integrated warning system, complete with an alarm bell, ensures the highest standards of safety and operational excellence.
- Experience unparalleled transparency with our ink supply pipe and strategically elevated ink storage cup, providing a clear, unimpeded view of ink levels throughout production. Our innovative circulating cleaning pipeline, coupled with the ink roller, streamlines operations, guaranteeing swift and efficient cleaning processes. This design ensures a stable and continuous ink supply, fostering uninterrupted productivity and enhancing overall operational efficiency.
Phase adjustment mechanism
1. Elevate your control with our sophisticated printing plate roller phase adjustment, expertly managed via a frequency converter. Revel in the flexibility of 360-degree phase adjustments, effortlessly operational whether the machine is active or in standby mode, ensuring seamless adaptability to your specific requirements.
2. Our cutting-edge frequency converter expertly governs motor speed, while the integration of an encoder and an advanced PLC programming system ensures unmatched precision in phase adjustment, achieving an impressive accuracy of 0.2mm, enhancing your operational precision and reliability.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is meticulously designed to stabilize machine functions. This advanced system guarantees precision by restricting rotation and securely maintaining the original gear position, whether during machine separation or phase adjustments, thereby ensuring operational stability and accuracy.
- Unlock effortless operation with each printing unit, equipped with dynamic positive and negative inching controls for the main machine. This innovative system simplifies processes such as plate erasing, hanging, and color registration, significantly enhancing efficiency while reducing labor intensity, delivering an unparalleled ease of operation.
Slotting unit
Touch screen operation control
Our slotting department offers a revolutionized experience with its touch screen interface governing the sophisticated PLC programming automation system. Simply input the product dimensions ('length * width * height') corresponding to the order, and observe as the computer system effortlessly positions the order. For ultimate precision and customization, manual fine-tuning of the slotting position is also available, tailored to meet exact customer requirements.
Immerse yourself in a realm of efficiency with our intuitive color man-machine interface, offering menu storage and automatic shift distance compensation. Powered by a frequency converter, the motor expertly commands the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The sophisticated encoder, alongside the PLC control box, facilitates precise cutter adjustments, enabling synchronization of all four cutters. This dramatically reduces adjustment times, significantly boosting work efficiency and productivity.
Discover the unmatched precision and ease of our pre-pressing, line pressing, and slotting capabilities, featuring a state-of-the-art six-axis, fully computer-controlled slotting mechanism. This advanced technology delivers superior accuracy and effortless operation, redefining excellence in slotting performance.
- Designed with meticulous attention to safety and flexibility, our single-shaft, double-knife slotted structure incorporates an innovative internal tooth setup for box height adjustments. This prevents lubricant contamination of cartons effectively. The slotting unit includes an emergency stop feature for enhanced safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Exquisitely crafted, the standard grooving knife is constructed from robust alloy steel with a 7mm thickness. Post heat treatment, it boasts exceptional hardness and resilience. The double-blade trimming knife provides precision with its razor-sharp edge, while the high-grade 45# seamless steel tube forms the shaft. Enhanced by grinding and electroplating, this ensures smooth movement. The machine features a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, showcasing remarkable production adaptability. The elastic double-blade trimming knife ensures seamless and cost-effective trimming.
- Incorporating cutting-edge linear guide rail technology, this machine ensures unparalleled stability and precision in slotting phase accuracy. With a ten-screw automatic adjustment system, it synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is deftly controlled by advanced button and touch screen interfaces, guaranteeing unmatched precision and operational ease.
Pre-pressing wheel and line pressing wheel
- Crafted with precision and expertise, the upper and lower shafts are engineered from premium-grade steel. Undergoing processes such as quenching, tempering, and electroplating, these components ensure both dynamic and static equilibrium. The machine is outfitted with four innovative groups of line pressing wheels, expertly preventing cardboard crushing and delivering consistently smooth and tidy line pressing. The slotting section is innovatively enhanced with prepressing wheels, meticulously designed to refine line shape, significantly reduce cracking, and preserve box regularity after the dual prepressing and pressing process.
- Experience meticulous manual refinement with the gap dial specifically designed for the wire pressing wheel, offering an adjustable range of 2-12mm. Our state-of-the-art backlash-free adjusting mechanism ensures that any gear adjustments do not disturb gear meshing, guaranteeing unparalleled transmission accuracy.
Slotted phase adjusting mechanism
- Employing an advanced planetary gear mechanism, our slotting phase integrates PLC and electric digital input, facilitating precise 360-degree adjustments. Whether the machine is operational or at rest, adjustments can be executed effortlessly for optimal precision.
Die-cutting unit
- The knife plate roller boasts an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm. Skillfully crafted from superior cast steel, it undergoes surface grinding and balance correction to enhance operational stability. The roller's shaft is electroplated to ensure uniformity in hole separation, maintaining peak performance.
- Engineered with meticulous precision, the die template bolt holes are designed at 10M, with an axial spacing of 100mm and divided into 18 equal radial parts. The die cutter stands at a height of 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller features a diameter of less than ¢536mm, paired elegantly with a rubber pad diameter of 554mm. It incorporates a swift change design for superior wear resistance and extended longevity. Crafted from premium cast steel, it is subjected to quenching, tempering, and fine surface grinding, ensuring optimal running stability.
2. Electrically adjust the interstice between the knife die roller and the rubber pad roller using a steadfast airlock fixed adjusting mechanism. A 50mm mechanical transverse device facilitates speed difference compensation, guaranteeing even wear across various knife positions, thereby effectively prolonging the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Electric grinding of the rubber pad facilitates swift and efficient corrections, substantially extending its service life.
Phase adjusting device
1. The die-cutting phase integrates electric digital 360-degree adjustment, enabling modifications during both operational and rest periods of the equipment, ensuring seamless precision.
Drive gear
- Discover impeccable high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. These undergo quenching, high-frequency quenching, and gear grinding processes, resulting in smooth operations, reduced noise levels, and a robust hardness rating of HRC58-62. These exceptional attributes ensure consistent print register accuracy with minimal wear over time.
2. Revel in seamless performance with our advanced shaft and gear assembly, featuring a uniquely designed tensioning connecting sleeve for a keyless connection. This pioneering solution guarantees zero gaps during high-torque usage, ensuring effortless installation and maintenance. Enjoy the brilliance of sustained transmission accuracy, promising impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system incorporates an automatic spray lubrication system, powered by a precision gear oil pump. This sophisticated system ensures unwavering transmission accuracy, preserving the machinery's longevity and peak performance.
Motor part
- Experience the unmatched performance of our main motor, expertly regulated by the renowned 'Dongli' frequency converter. Enjoy ultra-smooth operation with minimal vibration and noise. Enhanced by the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, guaranteeing ultra-quiet and stable operation throughout.
- Our state-of-the-art machinery ingeniously integrates the superior capabilities of Zhongxin fans to deliver dual functionalities of powerful adsorption and efficient dust removal. The robust phase motor is powered by the esteemed Zhejiang DH motor, known for its remarkable reliability. Meanwhile, the renowned Taiwan Province Taibang motor drives our ink homogenizing processes, ensuring a harmonious blend of low noise operation and exceptional stable power performance. This combination guarantees an optimal balance of efficiency and tranquility.
Bearing part
1. Our cutting-edge machine is equipped with premium 'NSK' main bearings that guarantee unparalleled precision and longevity. This is further supported by additional high-quality bearings sourced from prestigious domestic manufacturers like Wahalo, ensuring the machine's accuracy meets the exceptional specifications of P6 P5 P4 levels. With vibration standards reaching the Z1 group or higher, our machinery stands as a testament to superior engineering and meticulous craftsmanship.
Electrical components
1. Each sophisticated unit comes with a dedicated electronic control unit that ensures both safety and dependability. We incorporate premium electrical components from Zhejiang Zhengtai to empower our relays, indicator lights, buttons, and contactors. Additionally, the strategic integration of Yadeke pneumatic components-comprising solenoid valves and cylinders-guarantees a performance that is not only flexible and robust but also sustainable over time. This synergy results in a machine that excels in delivering long-lasting and reliable operation.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Zhanzhuo Machinery holds esteemed rights to import and export. Our exceptional flagship innovations include the advanced 3-layer/5-layer/7-layer corrugated board production line, the stalwart cardboard production line, and the highly efficient carton production line. Additionally, we lead the industry with our revolutionary intelligent digital printer machine and fully automatic high-definition high-speed printing slotting die cutting machine.definition highspeed printing slotting die cutting machine, along with the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our impressive portfolio further includes the precision-engineered roller paper cutter machine, sophisticated cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Distinguished by their safety, stability, and remarkable performance, our products have been awarded over ten national patents. They are compliant with the stringent ISO9001 quality management system and CE EU certifications. Our unrivaled pre-sales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance.We provide overseas technical support through our team of skilled engineers, available 24/7 to provide assistance whenever you need it.
With an expansive global vision, our products are proudly exported to numerous countries, including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and countless others, championing quality across the globe. While we may not offer the lowest price, we guarantee unparalleled quality. We choose to discuss price now rather than apologize for quality later, solidifying our formidable position in the competitive landscape of our industry.
In global trade, integrity is our forefront. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us at Zhanzhuo Machinery.
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Certifications
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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