Embark on a journey of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This masterpiece of precision engineering is designed to boost your production prowess, seamlessly integrating efficiency with innovation. Elevate your operations to a new level of excellence, delivering unmatched output quality and operational fluidity. Dive into the next era of carton printing and die-cutting technology, where unparalleled performance converges with extraordinary speed and steadfast reliability. Discover how our state-of-the-art machine can transform your production line, setting a new standard in high-speed, high-quality output.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a superb blend of modern engineering and innovative design, crafted to escalate your production capabilities to unparalleled heights. This remarkable machine efficiently integrates multiple functions, executing multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all within a single, effortless operation. Featuring cutting-edge technology, it uses adsorption for seamless paper feeding, while the main machine's frequency converter and fan ensure faultless synchronization of start and stop functions. A high-power dust removal fan meticulously cleans cardboard surfaces, priming them for flawless, precision printing. The user-friendly interface consists of both a main and a side touch screen, governed by an advanced PLC programming system, facilitating a seamless interaction between human and machine. This empowers you with total control over every operational detail, from feeding to output. Enhancing operational safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, delivering real-time updates on the output status during start and stop phases, thus ensuring operator safety and machine efficiency. Every component of this sophisticated technology boasts an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These features assure smooth operation, outstanding print quality, and perfect color registration. The transmission shafts have undergone dynamic and static balance treatment, while the gears receive specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a state-of-the-art spray circulating lubrication system, complete with a convenient circulating oil display window for ongoing monitoring. The robust, keyless connection ring secures the gear-shaft link, guaranteeing unwavering reliability. In essence, this machine embodies automation excellence, effortless operation, and straightforward maintenance, delivering accurate color registration, exquisite printing patterns, and unmatched production efficiency. It's the premier solution for those aspiring to transcend the limits of carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit exemplifies state-of-the-art Taiwan Province leading edge technology. Engineered for unmatched precision and durability, the paper feeding wheel shaft is meticulously crafted from premium bearing steel, ensuring unrivaled reliability and outstanding performance.
- Our intuitive control panel features a stunning 7-inch color touch screen, providing a seamless man-machine interface. Effortlessly manage operations across the paper feeding, printing, slotting, and die-cutting sections in real-time. From monitoring current phases, machine speed, and counts to fine-tuning system settings such as fan speeds and alignment, every function is conveniently accessible for swift, safe, and straightforward operation. The dual operating systems offer both manual and automated control, tailored to meet every demand with exceptional accuracy.
- With the precision suction fan, paper feeding becomes smoother, adapting effortlessly to varying cardboard sizes through the frequency converter-controlled motor. This innovation not only cuts power consumption for enhanced cost efficiency but also elevates printing quality. The powerful motor of the dust removal fan, coupled with multiple dust brushes, meticulously cleanses cardboard surfaces, ensuring impurity-free printing.
- Experience the superior standard of our leading edge paper feeding, available in a standard type ideal for all corrugated shapes, delivering stable performance and extraordinary precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type for additional advantages: reduced friction, minimized cardboard damage, and preservation of corrugated integrity. This advanced system effortlessly transports even E-groove and lower quality cardboards, optimizing time and reducing congestion.
- By utilizing the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard length are significantly diminished. As the cardboard advances to the pulley, it maintains synchronized speed, ensuring a seamless transition without the risk of speed variance affecting precision.
- The electric left-right stop gauges offer effortless adjustment, either synchronized or independent. The cardboard dragging frame adjusts electrically for width adaptability, while the manually lifted front baffle combines dependability with user-friendly operation.
- Our unit's innovative opening and closing mechanism is managed with an electric control machine accompanied by an alarm system, enhancing safety and preventing mishaps. With features like a friction clutch transmission shaft and a pneumatic interlocking device, security and precision are assured. Overload protection safeguards critical components, allowing normal production to swiftly resume after adjustments, thus preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is meticulously crafted from superior seamless steel, finely ground and electroplated for optimal friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, paired with a quick-release design, provide convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, delivers seamless manual control.
Printing unit:
Printing plate roller
Crafted with unparalleled precision, the printing plate roller boasts a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Fashioned from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes feature engraved reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes become effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is an effortless 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with remarkable finesse, and the 360° Our state-of-the-art computerized control system seamlessly orchestrates motor operation adjustments, whether the machine is in motion or at rest. The elegant touch screen not only displays but also auto-adjusts input size, enhancing operational ease and precision like never before. The automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position, activates effortlessly with a simple click, driving the equipment to its optimal position for plate hanging, thus significantly boosting labor efficiency. Adding to this convenience is a pedal switch that allows for easy forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance for unmatched operational fluidity.
Impression roller
- Crafted from seamless, high-quality steel pipe, our impression roller undergoes meticulous fine processing. With dynamic and static balance corrections, it ensures steadfast, reliable operation. The roller is refined through quenching, tempering, and hot charging processes, followed by both dynamic and static balancing. The surface is then fine ground and electroplated, contributing to its unparalleled performance and long-lasting durability.
- Our backlash-free gear adjustment mechanism is engineered to maintain flawless meshing during adjustments, ensuring transmission precision. Precision is further guaranteed with a manual micro-adjustment feature for the gap between the printing plate roller and the impression roller, displayed via a scale. A 1:200 double-stage worm gearbox facilitates positioning adjustments, offering an adjustable range of 0-12mm to ensure accuracy and precision at every step.
Metal anilox roller
- The innovative cantilever structure of our anilox roller cots simplifies both installation and maintenance, with an option for a scraper system later. Crafted by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, the roller is made from high-quality steel and processed with advanced technology. This ensures exceptional durability, wear resistance, and superior ink control. With mesh numbers available in 200, 220, 250, and 280 lines/inch, you can choose the perfect fit for your printed products, guaranteeing precision and quality.
- Our ingenious pneumatic pressing actions adjust the anilox roller and printing plate roller contact seamlessly, automatically lifting the plate when the machine pauses. Meanwhile, the electric ink uniforming system activates, effectively preventing ink from drying. With independently configurable inking delay times for each printing unit, the anilox roller's one-way overrunning clutch disconnects from the driving force, allowing for swift and convenient ink mixing or washing, enhancing operational efficiency and flexibility.
- For those seeking enhanced performance, consider our optional ceramic net roller (additional price applies). The surface of the steel pipe is elegantly clad in ceramic, and refined through grinding and laser engraving, ensuring uniformly inked dots ranging from 200-400 lines/inch. This option elevates the quality and precision of your prints.
Rubber roller
- Created by the renowned 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are engineered from superior seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering extraordinary wear and corrosion resistance. Precision CNC grinders meticulously shape them, ensuring perfect cot height and accuracy, making them an ideal choice for high-performance printing tasks.
- Our rubber roller utilizes a 1:200 double-stage worm gear clearance fine adjustment, ensuring uniform ink application across the board. Post-adjustment, gravity-induced self-locking occurs, allowing the rubber roller to separate from the anilox roller following cleaning, preventing deformation and maintaining optimal elasticity for consistent, high-quality results.
Scraper system
- Revolutionize your ink management with our cutting-edge chamber fluid dynamics and ink sealing design. Our closed double scraper system ensures exceptional ink delivery while minimizing waste. It boasts an automatic compensation feature that maintains perfect alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating within the chamber simplifies ink transfer and cleaning processes. Designed for seamless integration, it allows you to easily upgrade from outdated cots or single scraper systems. Fully enclosed, it's perfect for volatile solvent units, improving environmental conditions and reducing solvent usage efficiently.
- Achieve unmatched precision with our accurate scraping angle and mechanical precision system, maintaining consistent scraper positioning post-replacement for superior scraping results. Our sealing system features an adjustable compensation function that allows for continuous operation without shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, requiring no smooth bands at its ends. Effortless assembly and disassembly of the closed chamber are possible without auxiliary tools, streamlining operations.
Ink supply system
- Our state-of-the-art ink supply system showcases a revolutionary one-way diaphragm type pneumatic pump, meticulously crafted to recover accumulated water. This enhances both filtration and circulation efficiency for a seamless operation. For systems featuring optional scraper ink control, we've integrated a double-acting diaphragm pump. The automated sensing and detection system diligently monitors ink levels, promptly issuing alerts for any anomalies. It's complemented by a sophisticated warning system and alarm bell, ensuring unparalleled safety and functionality in your production line.
- Our innovative ink supply design features a transparent pipe coupled with a high-mounted ink storage cup, providing a crystal-clear view of ink levels during production. The system's circulating cleaning pipeline and ink roller are designed for ease of use, facilitating quick and effective cleaning. This ensures a uniformly stable ink supply, promoting uninterrupted productivity and enhancing operational efficiency.
Phase adjustment mechanism
1. Experience absolute control with our advanced printing plate roller phase adjustment, seamlessly managed by a frequency converter. Enjoy the flexibility of 360-degree phase adjustments, effortlessly applicable whether the machine is operational or paused, providing unmatched precision in your printing process.
2. Our sophisticated system, featuring an advanced frequency converter that oversees motor speed and encoder integration, in tandem with a cutting-edge PLC programming system, maintains phase adjustment precision with astounding accuracy, keeping it perfectly within an impressive margin of 0.2mm.
Pneumatic interlocking brake positioning device
- Our cutting-edge cylinder brake mechanism is engineered for ultimate stability in machine operations. It precisely restricts rotation, ensuring the original gear position is steadfastly maintained, whether you're separating the machine or adjusting the phase. This guarantees high-level precision in all processes.
- Experience seamless operation with each printing unit, equipped with intuitive positive and negative inching controls of the main machine. This remarkable system streamlines the processes of plate erasing, hanging, and color registration, making them more efficient and significantly less labor-intensive, enhancing overall productivity.
Slotting unit
Touch screen operation control
Our slotting department brings you unparalleled convenience with a touch screen interface controlling the PLC programming automation system. Simply input product dimensions ('length * width * height') based on your order, and let the computer system handle automatic positioning with expertise. Enjoy the flexibility to manually fine-tune slotting positions to meet exact customer specifications, ensuring precision and complete customization.
Enter a realm of efficiency with our advanced color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, governed by a frequency converter, regulates the motor transmission box from Taiwan Province Delta for rapid, stable, and precise cutter head displacement. The encoder, in harmony with the PLC control box, enables sophisticated cutter adjustments, allowing all four cutters to synchronize seamlessly, significantly minimizing adjustment time and elevating work efficiency to new heights.
Unlock the full potential of our pre-pressing, line pressing, and slotting capabilities with a six-axis, fully computer-controlled slotting part. It delivers extraordinary precision and effortless operation, redefining your production efficiency and quality.
- Our single-shaft, double-knife slotted structure is engineered with an innovative internal tooth design to facilitate box height adjustments while preventing lubricant contamination of cartons. It includes an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, allowing for dynamic and user-friendly operation.
- Expertly crafted for excellence, our standard grooving knife shines with a 7mm thickness, composed of durable alloy steel. After heat treatment, it demonstrates exceptional hardness and durability. The double-blade trimming knife ensures precision with its finely honed edge. The shaft, constructed from high-quality 45# seamless steel tube, boasts smooth movement, enhanced by grinding and electroplating. With a high-displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability and efficiency. The elastic double-blade trimming knife ensures seamless, cost-effective trimming operations.
- Employing advanced linear guide rail technology, this machine guarantees stability and precise slotting phase accuracy. It features an innovative ten-screw automatic adjustment system that harmonizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This precision is controlled by cutting-edge button and touch screen interfaces, offering you unmatched accuracy and control.
Pre-pressing wheel and line pressing wheel
- Expertly designed, the upper and lower shafts are meticulously crafted from top-tier steel, undergoing quenching, tempering, and electroplating to achieve both dynamic and static balance. Boasting four innovative groups of line pressing wheels, this machine excels at preventing cardboard crushing, delivering exquisitely smooth and tidy line pressing. The slotting section is significantly enhanced with pioneering prepressing wheels to perfect line shape, reduce cracking risks, and maintain the pristine regularity of boxes after undergoing dual prepressing and pressing.
- Effortlessly refine the gap dial for the wire pressing wheel with a versatile adjustable range of 2-12mm. Employing a cutting-edge backlash-free adjusting mechanism, gear adjustments maintain perfect gear meshing, ensuring flawless transmission accuracy with every use.
Slotted Phase Adjusting Mechanism
- Incorporating a sophisticated planetary gear mechanism, the slotting phase utilizes PLC and electric digital inputs to enable precise 360-degree adjustments. Transitions are seamless, accommodating adjustments effortlessly, whether the device is operational or at a standstill.
Die-Cutting Unit
- The knife plate roller, crafted from premium cast steel, boasts an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm. Surface grinding paired with balance correction ensures operational stability, while shaft electroplating guarantees consistent hole separation for flawless performance.
- Engineered with unparalleled precision, the die template features bolt holes of 10M, with an axial spacing of 100mm and 18 equally spaced radial parts. The die cutter stands at a height of 25.4mm, with wooden template thicknesses tailored to 16mm for three-layer and 13mm for five-layer cardboard, ensuring exceptional quality across diverse applications.
Rubber Roller (Upper Roller)
1. The rubber pad roller is designed with a diameter of less than ¢536mm, complemented by an impressive rubber pad diameter of 554mm. Its quick-change design ensures outstanding wear resistance and exceptional longevity. Crafted from superior cast steel, it undergoes quenching, tempering, and surface fine grinding, providing unmatched operational stability.
2. Electrically adjustable gap between the knife die roller and the rubber pad roller is achieved through a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device ensures speed difference compensation, promoting uniform wear across various knife positions and significantly extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Electric grinding of the rubber pad facilitates rapid and efficient corrections, remarkably enhancing its longevity and service quality.
Phase Adjusting Device
1. The die-cutting phase is equipped with an electric digital 360-degree adjustment capability, allowing for seamless modifications during both the operation and halting of the machinery.
Drive Gear
- Achieve impeccable high-precision helical gear transmission with gears crafted from premium 20GrMnTi alloy steel. Subjected to quenching, high-frequency quenching, and gear grinding, these gears deliver smooth operation, reduced noise, and enduring hardness of HRC58-62, ensuring consistent printing register accuracy over time with minimal wear.
2. Experience the seamless brilliance of our advanced shaft and gear assembly, uniquely crafted with a tensioning connecting sleeve that offers a keyless connection. This innovative approach ensures zero gaps during high-torque usage, allowing for effortless installation and maintenance, promising superb long-term transmission accuracy for flawless printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system powered by a precision gear oil pump. This guarantees unwavering transmission accuracy, ensuring the longevity and optimal performance of your machinery.
Motor Part
- Experience unparalleled performance with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Revel in smooth, minimal vibration and noise operation. With the 'Taiwan Province Delta' frequency converter, achieve superior low-speed rated torque output, ensuring ultra-quiet and stable operation at any speed.
- Our state-of-the-art machinery seamlessly integrates the formidable Zhongxin fans, expertly crafted for dual functionalities of adsorption and impeccable dust removal. At the core of this system lies the dependable Zhejiang DH motor for phase operations, paired with the renowned Taiwan Province Taibang motor for ink homogenization. This dynamic duo orchestrates a symphony of low noise and unwavering power performance, setting a new benchmark in operational excellence.
Bearing part
1. Engineered with precision, our machine boasts the superior 'NSK' main bearings, a testament to unparalleled accuracy and enduring strength. To ensure every component meets the highest standards, we complement these with bearings sourced from prestigious domestic manufacturers like Wahalo. This meticulous selection guarantees product precision at the elite P6 P5 P4 levels, aligned with vibration standards of the Z1 group or above, ensuring a flawless performance.
Electrical components
1. Each unit is meticulously designed with a dedicated electronic control unit that embodies safety and reliability. The heart of our electrical systems features premium components from Zhejiang Zhengtai, empowering our relays, indicator lights, buttons, and contactors with unparalleled quality. Coupled with the integration of Yadeke's cutting-edge pneumatic components-including solenoid valves and cylinders-our machinery promises flexible, robust, and enduring performance that stands the test of time.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are dedicated to crafting premium-quality machinery for corrugated cardboard cartons. As proud holders of the prestigious rights to import and export, our flagship offerings include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production lines, robust cardboard production lines, and the highly efficient carton production lines. Furthermore, we excel in producing the innovative and intelligent digital printer machines and the fully automatic highdefinition highspeed printing slotting die cutting machines, along with cutting-edge intelligent automatic highspeed folder gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our impressive portfolio is further enhanced by precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller-to-roller film laminating machines, and the efficient partition assembler machines. Our products stand out for their unparalleled safety, stability, and exceptional performance, having earned over ten national patents. All our offerings strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unmatched presales and after-sales services ensure operational efficiency and reliability, offering bespoke solutions and expert remote video guidance. We are proud to provide overseas technical support through our dedicated team of skilled engineers, who are available around the clock to assist with any needs.
With a global vision, we proudly export our products to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more countries, thereby spreading our commitment to quality across the world. Though we may not be the lowest in price, we promise unmatched quality. We prefer to address pricing discussions initially to ensure there are no apologies needed for quality later. This approach maintains our formidable edge in the competitive landscape of our industry.
Our global trade is guided by integrity at the forefront. Partner with us and discover the most reliable ally worldwide. Engage in a world-class journey that starts right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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