Introducing the high-speed, automatic lead edge feeder printer slotter die cutter machine that revolutionizes your production line. This cutting-edge innovation ensures efficiency and precision, elevating your corrugated carton manufacturing to new heights.
Detailed Photos
Product Description
Our Advanced Printer Machine for Corrugated Carton with Customization is a marvel of modern engineering, designed to revolutionize the way you handle paperboard processing. This state-of-the-art equipment is capable of executing multi-color printing, line pressing, precision slotting, meticulous trimming, corner cutting, intricate die cutting, and seamless punching-all in one streamlined operation. The sophisticated leading edge technology elegantly feeds paper using adsorption, while the advanced frequency converter manages the primary motor and fan, ensuring smooth starts and stops. To maintain pristine quality, a high-powered dust removal fan meticulously cleans the cardboard surface. The intuitive human-machine interface, operated via a dual touch screen system, is powered by a sophisticated PLC programming system, allowing for effortless control over every phase-from paper feeding to precise printing and efficient paper discharge. Your safety is paramount, thanks to the strategically positioned paper output monitoring equipment, providing real-time observation of the output department to ensure operational safety during machine adjustments. Each component is meticulously designed with an electric opening and closing mechanism, pneumatic locking, and lifting systems, alongside an automatic ink mixing and shortage alarm system, guaranteeing seamless machine functionality. Experience unparalleled print quality with exquisite patterns and precise color registration. The machine's transmission shafts undergo dynamic and static balancing, while gears crafted with specialized techniques boast a hardened finish of HRC52-58 and a precision grade of 6, all enveloped in a spray circulating lubrication system with an observable oil display window. The innovative keyless connection ring secures the gear and shaft union, ensuring robustness and reliability. Boasting a high degree of automation, this machine offers ease of use, simplified maintenance, and enhanced production efficiency, all while delivering stunningly accurate and vibrant print results.
Product Parameters
Feeding Unit:
- The paper feeding mechanism boasts the latest and most advanced leading edge paper feeding technology from Taiwan Province, ensuring precision and reliability. Crafted from durable bearing steel, the paper feeding wheel shaft promises longevity and impeccable performance.
- The control panel is a marvel of modern technology, featuring a vibrant 7-inch color touch screen with an intuitive man-machine interface. This sophisticated setup facilitates seamless communication across the paper feeding, printing, slotting, and die-cutting sections. It provides comprehensive control and real-time display of current phase operations, overall machine speed, counting, and stopping functions. System settings, such as constant speed adjustments for the suction and dust removal fans, are at your fingertips. Enjoy effortless alignment, continuity, and separation processes, all managed through dual operating systems-man-machine dialogue or manual electric control-ensuring swift adjustments with unparalleled safety and simplicity.
- A dynamic suction fan enhances the paper feeding process, with adjustable air volume tailored to the size of each cardboard piece. This frequency converter-controllable motor not only optimizes power consumption but also significantly reduces operational costs. Complementing this is a potent dust removal fan, equipped with multiple dust removal brushes, designed to meticulously eliminate impurities from cardboard surfaces, thus elevating the printing quality to new heights.
- Our leading edge paper feeding is available in a standard type (refer to Figure -1) that adeptly handles corrugated cardboard with diverse shapes. It promises stable performance and superior paper feeding accuracy, facilitated by a vacuum negative pressure suction flat paper feeding mode for high-speed precision. For those seeking enhanced performance, the optional "Soft pressing" high matching type (see Figure -2) minimizes friction between the cardboard and table surface, thus preserving the original corrugated strength of the cardboard. This innovation reduces damage to the elastic paper feeding rubber shaft mechanism, ensuring smooth transmission and reducing congestion, all while conserving both cardboard and production time. It's adept at handling E-groove (thin), horizontal, curved, and lower quality cardboard with finesse.
- The leading edge of the cardboard serves as the pivotal positioning benchmark, drastically minimizing the effects of cardboard length disparities. As the cardboard reaches the pulley, its speed synchronizes with that of the pulley, ensuring that handover precision remains unaffected by speed differences.
- Cardboard's left and right stop gauges are engineered for electric adjustment, offering the flexibility of synchronized or independent control. The cardboard dragging frame features electric front-back adjustments to accommodate varying widths, while the manual and synchronous lifting of the front baffle ensures ease of use, reliability, and straightforward operation.
- Unit Opening and Closing: Our electric control system is designed with user safety in mind, featuring an alarm bell that rings continuously during the opening and closing process. One-button positioning simplifies operations, while the transmission shaft's friction clutch safeguards against operator errors that might damage the machinery. A pneumatic interlocking device guarantees firm, convenient, and precise locking. The unit's split transmission shaft includes an overload protection device to prevent damage to other components. This sophisticated mechanism ensures that the gears' meshing position remains unchanged, allowing for the resumption of normal production after separation and re-grouping, thus preventing misalignment or waste.
- The lower roller of the paper feeding roller is constructed from premium seamless steel pipe, meticulously ground, pressed against a horizontal net, and electroplated to enhance cardboard friction. The rubber feed roller and cots boast a two-layer coating; an inner layer at 28 degrees for increased elasticity of the friction rubber shaft, and an outer layer at 45 degrees for superior wear resistance. Featuring a quick-release structure, this setup is both convenient and swift. The paper feeding cots' pressure adjustment employs a two-stage worm gear deceleration mechanism that allows for manual tweaks, with a value dial precisely indicating the adjustment level.
Printing Unit:
Printing Plate Roller
Crafted with precision, the printing plate roller boasts a diameter of < ¢524mm, including the plate diameter < ¢536mm. Made from premium-grade steel, it features a finely ground surface, hard chromium plating, and dynamic balance correction, ensuring seamless high-speed printing. The shaft's horizontal and circumferential directions are engraved with reference lines for effortless plate hanging and alignment. Equipped with a ratchet-fixed plate winding shaft and a plate hanging groove, it facilitates swift plate changes. The printing plate roller's axial distance and left-right plate pulling displacement are electrically adjustable over a 12mm range, allowing for corrections during operation or at rest. With a sophisticated planetary gear mechanism, the printing plate roller phase is adeptly controlled to facilitate flawless printing experiences.360°degree adjustment capability of the circumference, seamlessly integrated within the 360° degree computerized system. This innovative system commands motor operations for adjustments that can be executed both during active printing sessions or pauses. The user-friendly touch screen displays adjustment metrics, automatically executing modifications once the desired size is input. An automatic zeroing feature for the printing plate roller simplifies tasks, empowering users with a plate hanging position button that guides the equipment directly to an optimal location for plate hanging. Enhancing labor efficiency, a pedal switch is included to advance or reverse the printing plate cylinder, simplifying the processes of plate changing and cleaning.
Impression roller
- Engineered from high-quality seamless steel pipes, this impression roller undergoes meticulous fine processing, including dynamic and static balance correction, ensuring optimal stability. Through quenching, tempering, hot charging, and electroplating, this roller stands resilient, offering superior performance and reliability.
- The gear system employs a backlash-free adjustment mechanism, maintaining gear meshing integrity and guaranteeing transmission precision. The gap between the printing plate roller and the impression roller can be finely adjusted manually, with a scale display for accuracy. Utilizing a 1: 200 double-stage worm gear box facilitates precise positioning over a 0-12mm adjustable range.
Metal anilox roller
- With its advanced cantilever structure, the anilox roller cots simplify installation and maintenance, accommodating a scraper system adroitly. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using high-grade steel through advanced technologies, ensuring exceptional durability, wear resistance, and superior ink control properties. Offering honeycomb mesh options with 200 to 280 lines/inch, you can customize according to your printing needs.
- The anilox roller features pneumatic touch plate adjustments for contact with the printing plate roller, enabling automatic plate elevation after machine stoppage and seamless ink distribution to prevent drying. Coordinated with the paper feeding mechanism, each printing unit's inking delay is individually set. Equipped with a one-way overrunning clutch, the roller easily disengages from the drive force for more convenient mixing and washing of ink.
- For those seeking enhanced performance, an optional ceramic net roller is available at an additional cost. This roller, with a ceramic-coated steel pipe surface, is precision-engineered through grinding and laser engraving, providing consistent ink distribution with a range of 200-400 lines/inch.
Rubber roller
- Expertly crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are produced from high-quality seamless steel tubes, refined through dynamic and static balance treatment. The exterior boasts elite-grade Ding Qing rubber, celebrated for its resistance to wear and corrosion. Formed using precision CNC grinding, they ensure height accuracy and optimal cot performance.
- Incorporating a 1: 200 double-stage worm gear, the clearance fine adjustment ensures even ink application. After adjustment, a gravity-based self-lock mechanism secures the setting, while separating the rubber roller from the anilox roller post-cleaning preserves rubber integrity and elasticity.
Scraper system
- Experience unparalleled efficiency with our state-of-the-art closed double scraper system, boasting a groundbreaking chamber fluid dynamics and ink sealing design. This innovation ensures superior ink delivery and significantly reduces ink wastage. The pneumatic cylinder offers seamless adjustment and locks in place, while its automatic scraper abrasion compensation ensures the anilox roller and scraper achieve an impeccable fit for optimal performance. Enhanced with an anti-corrosion and anti-sticking coating, the inner chamber simplifies ink transfer and cleaning. Our all-encompassing installation design effortlessly replaces outdated cots or single scraper systems. Truly enclosed, it's ideal for volatile solvent units, delivering solvent savings and enhancing the work environment.
- Achieve exceptional mechanical precision and consistent scraping angles with our system. Even after scraper replacement, the scraper position remains unchanged, ensuring peak performance. The innovative sealing system, equipped with a compensation feature, can be adjusted without halting operations, maintaining a completely sealed ink delivery system. Our adjustable sealing block directly adheres to the anilox roller's engraved surface, eliminating the need for smooth bands at roller ends. The closed chamber offers effortless assembly and disassembly, requiring no auxiliary tools.
Ink supply system
- Our ink pump is a sophisticated one-way diaphragm pneumatic system designed for maximum efficiency. It effortlessly recuperates accumulated water through its filter and ink circulation system. For enhanced control, a double-acting diaphragm pump is included with the optional scraper ink control system. Featuring an automatic ink quantity sensing system, it provides alerts for abnormal ink or wash levels, complete with a warning and alarm bell, ensuring optimal operation.
- The transparent ink supply pipe and high-hanging storage cup offer an intuitive view of ink supply during production. Our circulating cleaning pipeline and ink roller guarantees simple, efficient cleaning and operation while maintaining a stable ink supply.
Phase adjustment mechanism
1. The printing plate roller phase is expertly managed by a frequency converter, allowing for seamless 360-degree phase adjustments, whether in motion or stationary.
2. With precision control, the frequency converter modulates motor speed, while the encoder and PLC programming system work in tandem to adjust the motor speed automatically, achieving phase adjustment accuracy within 0.2mm.
Pneumatic interlocking brake positioning device
- Our cylinder brake mechanism excels when the machine separates or undergoes phase adjustment, as it restricts machine rotation and secures the original gear position fixed point.
- Each printing unit is ingeniously equipped with positive and negative inching control of the main machine, simplifying operations like plate erasing, hanging, and color registration, making them more efficient and less labor-intensive.
Slotting unit
Touch screen operation control
Our state-of-the-art slotting department uses a touch screen interface for seamless operation. With the PLC programming automation system, input product dimensions such as 'length * width * height' with ease. Simply start the computer system to automatically arrange orders to the desired position with a single click. Manual fine-tuning of the slotting position is effortlessly done to meet specific customer requirements.
Featuring a vibrant color man-machine interface and menu storage, our system offers automatic shift distance compensation and correction. The motor's transmission box, controlled by a frequency converter from Taiwan Province Delta, adjusts seamlessly. This frequency conversion ensures rapid, stable, and precise cutter head lateral displacement. The encoder and PLC control box collaborate to fine-tune the high-profile cutter, synchronizing adjustments of the four cutters, drastically reducing setup time and enhancing work efficiency.
Our pre-pressing, line pressing, and slotting is managed by a six-axis, fully computer-controlled system, optimizing the slotting part for maximum precision and efficiency.
- With our single-shaft double-knife slotted structure, the internal tooth design prevents lubricating oil from contaminating the carton. The slotting unit is equipped with an emergency stop for enhanced safety and features positive and negative inching of the entire machine, ensuring flexible and convenient operation.
- Experience unmatched precision and durability with our grooving and trimming technology! Our grooving knife, with a standard thickness of 7mm, is crafted from high-grade alloy steel, and undergoes meticulous heat treatment to ensure superior hardness and toughness. The double-blade trimming knife offers an incredibly sharp edge and exceptional precision. Constructed from high-quality 45# seamless steel tube, the shaft is both ground and electroplated, ensuring a smooth, seamless movement. Our middle cutter features a large displacement mechanism, enhancing adaptability for trimming and cutting operations. Enjoy efficient, cost-effective finishing with our elastic double-blade trimming knife, designed for smooth, flawless results.
- Embrace the cutting-edge with our state-of-the-art linear guide rail technology, promising stability and pinpoint accuracy, thus guaranteeing precision in slotting phases. Our advanced ten-screw automatic adjustment system allows for synchronous electric modification of the lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Control accuracy is at your fingertips with an intuitive button and touch screen interface, ensuring seamless operation.
Pre-pressing Wheel and Line Pressing Wheel
- Crafted from premium steel, our upper and lower shafts undergo a rigorous quenching, tempering, and electroplating process for dynamic and static balance. With four innovative line pressing wheels, our machine protects cardboards from damage, ensuring a smooth and tidy line pressing. The slotting part integrates a prepressing wheel set. The dual prepressing and pressing lines deliver an impeccable line shape, reducing cracking risks and ensuring precise box dimensions.
- Effortlessly fine-tune the wire pressing wheel with our manual gap dial adjustment, accommodating a range of 2-12mm. Our innovative backlash-free gear adjustment mechanism maintains seamless meshing throughout adjustments, guaranteeing precision transmission.
Slotted Phase Adjusting Mechanism
- Our planetary gear mechanism features a sophisticated slotting phase adjustment system using PLC and electric digital input, allowing for full 360-degree customization. Adjust the settings seamlessly, whether the equipment is running or halted.
Die-Cutting Unit
- Designed for excellence, the knife plate roller boasts an outer diameter of < ¢486mm (inclusive of knife template diameter < ¢536mm). Constructed from premium cast steel, it undergoes surface grinding and balance correction, with uniform hole separation for enhanced stability. The shaft is finished with electroplating for optimal performance.
- Our die template is engineered with precision bolt holes configured to 10M, with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter's height stands at 25.4mm, while the wooden template thickness is set at 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. Precision-engineered, the rubber pad roller measures under ¢536mm in diameter, with the rubber pad diameter at 554mm. Our quick-change rubber pad provides exceptional wear resistance, ensuring prolonged service life. Constructed from high-quality cast steel, subjected to quenching and tempering, and balanced dynamically and statically, its surface is finely ground to maximize running stability.
2. The knife die roller and rubber pad roller gaps are precisely adjusted electronically, with an air-lock fixed adjustment mechanism that guarantees unwavering stability and reliability. Featuring a 50mm transverse mechanical traveling device, the speed difference compensation system ensures uniform wear across each knife position, significantly extending the life of the Youli rubber pad.
Grinding Repair Mechanism
1. Experience rapid, efficient correction with our electric grinding rubber pad, enhancing the longevity of your rubber pad.
Phase Adjusting Device
1. Our die-cutting phase is effortlessly adjusted using electric digital 360 technology, allowing for seamless modification during both operation and equipment downtime.
Drive Gear
- Revel in the smooth, quiet performance of our high-precision helical gear transmission. Crafted from 20GrMnTi high-quality alloy steel, the transmission gear undergoes quenching, tempering, high-frequency quenching, and gear grinding. With a hardness rating of HRC58-62, it promises unparalleled durability with minimal wear, ensuring long-term printing register accuracy.
2. Experience seamless connectivity with our innovative shaft and gear system! The tensioning connecting sleeve keyless connection ensures a gap-free operation, even under high torque situations. This design not only simplifies installation and maintenance but also guarantees exceptional long-term transmission accuracy, ensuring flawless printing registration every time.
3. Elevate your gear lubrication with our state-of-the-art automatic spray lubrication system. Utilizing a precision gear oil pump, we ensure impeccable transmission accuracy and significantly extend the service life of your machinery. Trust in reliability for enduring performance.
Motor Part
- Harness the power of precision with the main motor controlled by the renowned 'Dongli' frequency converter, ensuring smooth operation with minimal vibration and noise. Our cutting-edge frequency conversion controller, the 'Taiwan Province Delta' frequency converter, delivers outstanding low-speed rated torque output, providing ultra-quiet and stable performance.
- Our advanced system includes Zhongxin fans for adsorption and dust removal, a Zhejiang DH motor for phase operation, and a Taiwan Province Taibang motor for ink homogenization. Each component is engineered for low noise and stable power, offering you a serene working environment with unmatched reliability.
Bearing Part
1. Our machinery features top-of-the-line 'NSK' imported main bearings, complemented by high-quality bearings from renowned domestic manufacturers like Wahalo, purchased directly as agents. Experience precision with product accuracy levels at P6, P5, and P4, and enjoy vibration levels of Z1 or above for optimal performance.
Electrical Components
1. Discover the pinnacle of safety and reliability with our independent electronic control units for each section. Equipped with premium relays, indicator lights, buttons, and contactors from Zhejiang Zhengtai Original Electric Appliance, combined with durable pneumatic components like Yadeke solenoid valves and cylinders, our system promises flexibility and enduring stability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, a leader in manufacturing, is renowned for its high caliber corrugated cardboard carton machines, empowered with import and export rights. Our main offerings include: 3-layer, 5-layer, and 7-layer corrugated board production lines, state-of-the-art cardboard and carton production lines, intelligent digital printer machines, and automatic high definition, high speed printing, slotting, die-cutting machines, and intelligent automation in high speed folder gluer/stitcher machines, roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, partition assemblers, and more. Our products boast superior safety, stable quality, and unmatched performance, garnering over ten national patents while complying with ISO9001 quality management and CE EU certifications. Our pre sales and after-sales services are impeccable and dependable, offering tailored solutions, expert remote video guidance, and comprehensiveoverseas technical support from skilled engineers, available 24/7.
Globally recognized, our products reach markets in the USA, UK, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While we may not offer the lowest price, we ensure the pinnacle of quality. We prefer to justify our pricing once rather than apologize perpetually for compromised quality. Our products hold a definitive edge in a fiercely competitive industry.
In global trade, integrity reigns. By choosing us, you select the world's most trustworthy partner. Embark on a world-class journey with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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