Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine - a revolutionary solution engineered for precision and efficiency in the assembly of corrugated cartons. This advanced machine seamlessly integrates cutting-edge technology to enhance productivity, reduce labor costs, and deliver impeccable results with every operation. Experience the future of carton manufacturing with unparalleled ease and reliability.
Detailed Photos
Product Description
Introduction of whole machine:
The Full-Automatic Box Gluing Machine is a seamless integration of innovation and efficiency. Comprising four meticulously engineered segments: the paper feeding part, the gluing folding part, the nailing box gluing pressing part, and the counting and accumulating part, this machine epitomizes cutting-edge technology. It boasts a digital display for speed regulation, with microcomputer amplitude modulation that ensures operations are simple, swift, and incredibly precise. It features automatic mechanisms for paper feeding, gluing folding, counting, and stacking outputs. Experience unparalleled productivity with an average box gluing speed of 150 sheets/min, peaking at a remarkable 220 sheets/min and a maximum nailing speed of 600 nails per minute. This machine is the epitome of high efficiency, energy conservation, and eco-friendliness, embodying our relentless pursuit of excellence and sustainability.
Inspired by European standards, the electrical appliances of this state-of-the-art machine are crafted for safe, reliable, and user-friendly operation and maintenance. Featuring a vibrant color touch man-machine interface and a Panasonic master PLC control, it offers a user-friendly experience with intuitive operation. Future-proof your investment with reserved program upgrade interfaces for seamless equipment enhancements. The main motor benefits from variable frequency speed regulation, delivering stable, energy-efficient performance while saving approximately 30% on power. It includes comprehensive motor protection with automatic alerts and stoppage in case of voltage anomalies or motor issues, complete with corresponding alarm codes for quick resolution. Utilizing Siemens AC contactors for motor control and equipped with thermal overload relays, the machine ensures robust motor protection. Simplified maintenance is facilitated by aviation plug-in connections at all parts, while operational flexibility is offered with operation buttons on both the front and back. The stainless steel operation button panel is not only elegant but also functional, with clear graphics and text explaining the button functions for effortless use.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Elevate your operational efficiency with our machine's PLC computer programming controller, featuring seamless digital operation and a user-friendly touch screen interface. Enjoy the convenience of data changes on-the-fly without halting operations. Experience fully automated functionalities including paper feeding, folding, box sticking (nailing), counting, and stacking output-all designed for smooth and efficient production.
2. Our vacuum adsorption belt feeding system is a masterful innovation, allowing you to adjust air volume to suit various paperboard types for flawless feeding. Experience the ease of electric adjustments with the front supporting board and baffle plates, ensuring rapid and effortless configurations.
3. Experience precision with our newly upgraded four-channel electric preloading structure, expertly crafted to correct deviations and tackle challenges like scissors difference, bulging, and inconsistent lines in paperboard forming.
4. Our imported rubber paper feeding belt is built to last, offering superior wear resistance and high friction for uncompromised performance.
5. Enhance paper feeding accuracy and stability with our innovative pneumatic side-patting device, minimizing manual errors. 6. Benefit from the electric adjustment of lateral movements in the left and right side stop gauges for optimal configuration.
7. The paper feeding section features a top-tier electromagnetic clutch and brake system, allowing single or continuous operation for precise specification adjustments and efficient wave cost control.
8. Manage operations effortlessly with our 7-inch ultra-clear touch screen, offering easy adjustments and rapid order changes.
Folder Part
1. Our folder section boasts a seamless butted endless synchronous conveyor belt, crafted from high-friction, super wear-resistant imported materials, ensuring no dislocation or surface scratches on cartons.
2. Equipped with an innovative electric four-preloading structure and multi-channel line pressing compensation, the front section delivers precise correction of cardboard pit lines for optimal carton folding accuracy.
3. This heavy-duty, extended model folding section features a unique double servo belt correction device, enhancing carton formation precision.
4. The gluing department utilizes premium stainless steel gluing wheels for uniform application and efficient glue conservation. With stainless steel components, including paste wheels and glue tanks, cleaning is a breeze. Automatic glue pumps ensure consistent application and automatic circulation.
Stitcher Part
1. Transition effortlessly between sticking and nailing modes with our advanced lifting machine, minimizing manual adjustments for quick order changes. 2. High-precision linear slide rails in the lifting part ensure exceptional positioning accuracy during operations.
3. Each of the four elevators in the lifting part supports up to 1.5 tons, guaranteeing stability and precision with compact size and impressive bearing capacity for long maintenance intervals.
4. Switching to the box sticking mode eliminates the need for the nail remover's bottom plate, streamlining operations.
5. Our double servo drive enhances accuracy, reducing mechanical transmission components to lower failure rates. 6. Change parameters like nail distance, number, species, and tailgate with ease using the touch screen interface.
7. With wear-resistant tungsten steel construction, our bottom die and blade are engineered for longevity.
8. The nail head, crafted from Guangdong head special steel, is refined with precision computer gong processing, achieving a remarkable design speed of 1000 nails per minute.
Stacker Part
1. Our stacker output department is a marvel of efficiency, offering automatic counting and orderly stacking. Customize the output of finished boxes to meet customer demands, maximizing your production capabilities.
Experience flawless accuracy with our cutting-edge technology for correcting and molding of step transmission, ensuring perfect industrial operations every time.
2. Our state-of-the-art system ensures uniform output, expertly adjusting any minor deviation caused by the rolling pit during the cardboard forming process. This guarantees that every carton achieves a flawless finish. 3. The innovative stacking section features a direct-shooting design that not only delivers impressive results but also operates quietly. Finished products are meticulously stacked in the output section, ready for bundling with precision.
4. Our advanced counting department is outfitted with pneumatic alignment technology, ensuring that the paper output of small boxes is consistently standardized and perfectly organized, meeting the highest industry standards.
Company Profile
Company Information
Introducing Zhanzhuo Machinery, a renowned leader in manufacturing high-quality industrial machinery. As a professional expert in crafting superior corrugated cardboard carton machines, we proudly hold import and export rights. Our premier offerings include: 3-layer, 5-layer, and 7-layer corrugated board production lines, advanced cardboard production lines, and cutting-edge carton production lines. We also specialize in intelligent digital printer machines and automatic high-quality solutions. definition, high speed precision printing, slotting, and die-cutting machines, alongside our intelligent, automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Our products stand out with unmatched safety, stability, and exceptional performance. Achieved over ten national patents, and our commitment is affirmed by ISO9001 quality management system and CE EU certifications. Our pre sales and after-sales services are top-notch, ensuring efficient, reliable support with tailored services and expert remote video guidance. We offer comprehensiveoverseas technical support, with professional engineers ready to assist you 24/7.
Globally recognized, our products grace markets in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While we may not offer the lowest price, we are committed to delivering the highest quality. I'd rather take a moment to explain our prices than apologize for quality indefinitely. Our products maintain a competitive edge in an intense market.
In global trade, integrity is paramount. Choose us as your most dependable partner worldwide. Embark on a world-class journey with us from here.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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