Customizable Corrugated Carton Box Machine with High Speed Printing

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Introducing our state-of-the-art High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, designed for ultimate efficiency and precision. This cutting-edge machinery boasts unparalleled speed and accuracy, ensuring your production line operates at peak performance. Crafted to meet the dynamic demands of modern manufacturing, this machine offers seamless integration with existing workflows, enhancing productivity while maintaining exceptional quality standards. Elevate your production capabilities with this technologically advanced solution, engineered to deliver excellence every step of the way.

Detailed Photos

 

Product Description

 

Introducing the Customizable Corrugated Carton Box Machine with High Speed Printing, a marvel of innovative technology designed to revolutionize your packaging process! This state-of-the-art equipment seamlessly executes multi-color printing, precision line pressing, efficient slotting, precise trimming, meticulous corner cutting, die cutting, and precise punching-all in one sophisticated operation. With its advanced leading edge, the machine effortlessly feeds paper through a refined adsorption method, while the main machine and fan's frequency converter expertly governs the start and stop processes. Equipped with a high-power dust removal fan, it ensures the cardboard surface remains immaculate. Enhancing user experience, the machine boasts a main touch screen paired with a side touch screen, both orchestrated by a cutting-edge PLC programming system. This human-machine interface empowers you to humanly maneuver each segment, ensuring impeccable printing accuracy across paper feeding, operation, and discharging. Safety is paramount, with the front of the main machine featuring paper output monitoring equipment. This allows you to vigilantly oversee the paper output department, safeguarding operators during machine start-up and adjustments. Every component is designed for optimal performance, featuring an electric opening and closing system, a pneumatic locking system, a pneumatic plate lifting system, an automatic ink mixing system, and an ink shortage alarm system. Together, they foster seamless machine operation, producing exquisite printing patterns with impeccable color registration. The machine's transmission shafts are dynamically and statically balanced, with gears crafted using specialized technology. These gears undergo carburization and grinding, achieving an overall hardness of HRC52-58 and a grade 6 accuracy. They benefit from spray circulating lubrication, complete with a convenient oil display window for real-time monitoring. Furthermore, the gear-to-transmission shaft connection utilizes a keyless connection ring, ensuring unwavering reliability. Experience unparalleled automation with this machine, offering user-friendly operation and maintenance. Revel in its precise color registration, stunningly detailed printing patterns, and exceptional production efficiency, setting a new standard in high-speed printing technology.

Product Parameters

 

Feeding unit:

1. Experience the pinnacle of paper feeding innovation with our state-of-the-art Taiwan Province edge paper feeding technology. Crafted from robust bearing steel, the paper feeding wheel shaft ensures longevity and supreme performance.
2. Our control panel is the epitome of modern technology, featuring a vibrant 7-inch color touch screen. This interface seamlessly manages the communication across all sections - from paper feeding to printing, slotting, and die-cutting. Effortlessly monitor the current phase operations, machine speed, counting, and more. Fine-tune system settings like fan speed, alignment time, and enjoy the convenience of our dual operating systems, promising rapid adjustments with utmost safety and simplicity.
3. With the aid of a suction fan, paper feeding becomes a breeze. Tailor the air volume in each section to match the cardboard size, thanks to our energy-efficient frequency converter motor. The dust removal fan, armed with powerful motor control and multiple brushes, ensures a pristine cardboard surface, elevating the quality of your prints.
4. Our leading edge paper feeding offers unparalleled flexibility: the standard type excels with a variety of corrugated shapes, delivering stable performance and precise paper feeding. Opt for the 'Soft pressing' high matching type to preserve the corrugated integrity, minimize friction, and ensure the smoothest cardboard transmission, even with challenging E-groove or lower-quality boards. Experience reduced congestion, saving both time and resources.
5. By anchoring the cardboard's leading edge as a reference point, we significantly mitigate length error influences. As cardboard meets the pulley, consistent speeds ensure flawless accuracy, eliminating speed discrepancies and enhancing handover precision.
6. Effortless precision defines our cardboard stop gauges, with electric adjustments for left and right distances, adaptable for diverse configurations. The drag frame is electrically adjustable to match the cardboard width, complemented by a manual, synchronized front baffle lift for reliability and ease.
7. Our unit opening and closing system ensures operator safety with an alarm-protected electric control machine. The one-touch positioning, coupled with a friction clutch transmission shaft, prevents misoperation damage. The pneumatic interlocking device guarantees firm, precise locking, safeguarding gear positions during separation and regrouping to avoid waste due to printing misalignment.
8. The lower roller of the paper feeding roller is crafted from premium seamless steel and finely tuned for optimal cardboard friction. With a dual-layer rubber feed roller composition, enjoy enhanced elasticity and wear resistance. Our quick-release structure and two-stage pressure adjustment mechanism ensure precise, manual adjustments for perfect paper feeding every time.
   Printing unit:
   Printing plate roller
   Crafted with precision, the printing plate roller boasts a diameter of < ¢524mm, accommodating a plate diameter of < ¢536mm. Constructed from high-grade steel, it undergoes meticulous surface grinding, hard chromium plating, and dynamic balance correction, ensuring seamless high-speed printing. The shaft's horizontal and circumferential engravings facilitate plate hanging and alignment. Equipped with a ratchet-fixed winding shaft and plate hanging groove, it allows for swift plate changes. The axial distance between the roller's left and right displacement is electronically adjustable by 6mm, offering an effective range of 12mm for on-the-fly or stationary adjustments. Experience seamless control with the innovative printing plate roller phase planetary gear mechanism.360°degree circumference adjustments are at your fingertips with the 360° degree computer-controlled motor operation, allowing adjustments both during operation and at rest. A responsive touch screen displays the adjustment extent, with instant auto-adjustments upon size input. The printing plate roller features an automatic zeroing function and a designated plate hanging position, activated by a single button, enhancing labor efficiency. For added convenience, a pedal switch facilitates forward and backward rotation of the printing plate cylinder, streamlining plate changes and cleaning.

Impression roller

1. Exquisitely engineered from seamless, high-grade steel pipes, the impression roller undergoes dynamic and static balance corrections for unwavering stability. With processes such as quenching, tempering, hot charging, fine grinding, and electroplating, it promises enduring performance.
2. The gear features a backlash-free adjustment mechanism, maintaining precise gear meshing and ensuring accuracy in transmission. It offers manual micro gap fine-tuning between the printing plate roller and impression roller, with a clearly visible scale display. Utilize the 1:200 double-stage worm gearbox for precise positioning, adjustable within a 0-12mm range.

Metal anilox roller

1. The anilox roller is innovatively designed with a cantilever structure for hassle-free installation and maintenance, accommodating an optional scraper system. Crafted by 'Haili Roller' in Changzhou, Jiangsu Province, using high-quality steel and advanced techniques, it promises durability, wear and corrosion resistance, and superior ink control. Choose from mesh sizes of 200, 220, 250, 280 lines/inch to suit your printing needs.
2. Pneumatic pressing facilitates the anilox and printing plate roller touch plate adjustment, automatically lifting the plate when halting the machine and activating the electric uniform ink to prevent ink drying. Each printing unit has independently set inking delay times, synchronized with the stop/start of paper feeding. The anilox roller's one-way overrunning clutch disengages driving force, simplifying ink mixing and washing processes.
3. Opt for the ceramic net roller, available at an additional cost, featuring a ceramic-coated steel pipe surface with laser-engraved uniform dots for flawless inking at 200-400 lines/inch.

Rubber roller

1. Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are made from high-quality seamless steel tubes, refined through dynamic and static balance treatments. Their outer surface is crafted from superior Ding Qing rubber, offering excellent wear and corrosion resistance. Precision CNC grinding ensures the cots' middle height and accuracy.
2. The 1:200 double-stage worm gear allows for fine clearance adjustments, ensuring even ink application. Post-adjustment, gravity ensures self-locking, while the rubber and anilox rollers remain separate after cleaning to prevent deformation and elasticity loss.

Scraper system

1. Our innovative chamber fluid dynamics and advanced ink sealing design within the closed double scraper system sets new standards in ink delivery efficiency, ensuring significant ink savings. With the option of a pneumatic cylinder for adjustment and locking, the scraper's wear is automatically compensated, enhancing the fit between the anilox roller and scraper for an impeccable scraping effect. The anti-corrosion and anti-sticking coating within the inner chamber simplifies ink transfer and cleaning. Our all-encompassing installation design allows the replacement of any outdated cots or single scraper systems. Fully enclosed, this system is particularly ideal for volatile solvent units, offering substantial solvent savings while significantly enhancing the working environment.
2. Experience precision with our accurate scraping angle and mechanical precision that maintains optimal scraper positioning even after replacement, ensuring unrivaled scraping effects. Our sealing system with adjustable compensation can be fine-tuned without halting operations, guaranteeing complete sealing of the ink delivery system. The adjustable sealing block can be fitted directly onto the engraved surface of the anilox roller, eliminating the need for additional smooth or engraved bands. The closed chamber is designed for effortless assembly and disassembly, requiring no auxiliary tools.

Ink Supply System

1. Our ink supply system is powered by a one-way diaphragm-type pneumatic pump, capable of recovering any accumulated water within the pump and pipe, all integrated with a filter and ink circulation system. For enhanced performance, the optional double-acting diaphragm pump complements the scraper ink control system. Our system features an automatic sensing and ink quantity detection system, complete with wash abnormal alarms, including warning signals and an alarm bell for enhanced safety and efficiency.
2. With a transparent ink supply pipe and a high-hanging transparent ink storage cup, monitoring ink supply in production is made intuitive and straightforward. Our design incorporates a circulating cleaning pipeline and ink roller, ensuring operations and cleaning are both simple and convenient, maintaining stable ink supply throughout.

Phase Adjustment Mechanism
1. The phase of the printing plate roller is expertly controlled via a frequency converter, allowing for a 360-degree phase adjustment both during operation and when stopped.
2. The motor speed, governed by the frequency converter, works in harmony with an encoder and PLC programming system. This ensures that any adjustments in value result in automatic motor speed changes, with phase adjustment accuracy maintained within a precise 0.2mm.
Pneumatic Interlocking Brake Positioning Device

1. Our cylinder brake mechanism ensures stability by limiting the machine's rotation and keeping the original gear position fixed when the machine is separated or the phase is adjusted.
2. Each printing unit is equipped with positive and negative inching control of the main machine, simplifying operations such as plate erasing, plate hanging, and color registration, making them more efficient and less labor-intensive.

Slotting Unit
Touch Screen Operation Control
Our slotting department's electrical operations are driven by a user-friendly touch screen that controls a PLC programming automation system. By inputting data such as the 'length * width * height' of paper products according to order specifics, the system automatically organizes and positions orders precisely with a single button press, while also allowing for manual fine-tuning of slotting positions per customer requirements.

Featuring a color man-machine interface, we offer menu storage, automatic compensation, and correction of shift distance. The motor's transmission box, controlled by a frequency converter, ensures rapid, stable, and precise cutter head lateral displacement. The encoder, in conjunction with the PLC control box, fine-tunes the high-profile cutter, synchronizing the adjustment of the four cutters, significantly reducing cutter adjustment time and boosting work efficiency.

Pre-Pressing, Line Pressing, and Slotting Six-Axis Full Computer-Controlled Slotting Part

1. Our single-shaft double-knife slotted structure incorporates an internal tooth design for the box height, preventing lubricating oil contamination of cartons. The slotting unit is fortified with an emergency stop device for optimal safety and comes with positive and negative inching capabilities for the whole machine, ensuring operations are both convenient and flexible.
2. The standard thickness of the grooving knife is a robust 7mm. Crafted from premium alloy steel, this tool undergoes a meticulous grinding process post heat treatment to ensure unparalleled hardness and toughness. The double-blade trimming knife boasts a razor-sharp edge and unrivaled precision. The shaft, made from top-tier 45# seamless steel tube, receives a precision grind and electroplating, ensuring smooth, frictionless operation. The large displacement mechanism of the middle cutter, coupled with a highly adaptive trimming and cutting device, offers exceptional production versatility. The elastic double-blade trimming knife delivers seamless trimming while enhancing cost efficiency.
3. Utilizing advanced linear guide rail technology, this setup promises unrivaled stability and precision, ensuring exact slotting phase accuracy. With a ten-screw automatic adjustment system, the synchronized electric adjustment of left and right lateral movement covers the pre-pressing wheel, line pressing wheel, and slotting cutter seat of the slotting part. A user-friendly control interface, combining button and touch screen, guarantees pinpoint control accuracy.

Pre-pressing wheel and line pressing wheel

1. The superior upper and lower shafts are forged from high-quality steel, expertly quenched, tempered, and electroplated, ensuring both dynamic and static balance. With four newly designed line pressing wheels, they effectively prevent any cardboard damage, providing a line pressing outcome that is smooth and impeccably tidy. An additional set of prepressing wheels enhances the slotting part, delivering twice the prepressing and line pressing for a beautifully defined line shape that resists cracking, resulting in boxes that are uniformly perfect.
2. With a manual adjustment dial for the gap of the wire pressing wheel, you have a versatile adjustment range of 2-12mm. The innovative backlash-free gear adjusting mechanism ensures flawless gear meshing during adjustments, maintaining pristine transmission accuracy.

Slotted phase adjusting mechanism

1. With a sophisticated planetary gear mechanism, the slotting phase harnesses a PLC and electric digital input for 360-degree adjustment, seamlessly adjustable whether the equipment is running or at rest.

Die-cutting unit

1. The knife plate roller's outer diameter is less than ¢486mm (including a knife template diameter of less than ¢536mm). Constructed from superior cast steel, the roller undergoes surface grinding and balance correction, ensuring uniform hole separation for greater operational stability. Shaft electroplating further enhances resilience.
2. Die template bolt holes are precisely formed to 10M specifications, with an axial spacing of 100mm and an 18-part radial circumference. The die cutter stands at a height of 25.4mm, with the wooden template thickness tailored to 16mm for three-layer cardboard and 13mm for five-layer cardboard, ensuring impeccable fit and finish.

Rubber roller (upper roller)
1. The rubber pad roller diameter measures under ¢536mm, with the rubber pad itself at 554mm. Featuring a quick-change mechanism, the rubber pad delivers exceptional wear resistance and durability. Constructed from high-grade cast steel, it undergoes quenching and tempering, balancing dynamically and statically with fine surface grinding to enhance running stability.
2. The gap between the knife die roller and the rubber pad roller is electrically adjustable, with a stable, reliable air-lock fixed adjusting mechanism. The rubber roller's mechanical transverse 50mm traveling device, combined with a speed difference compensation system, ensures uniform wear across different knife positions, significantly prolonging the Youli rubber pad's service life.
Grinding repair mechanism
1. The electric grinding rubber pad provides fast and efficient correction, significantly improving the rubber pad's service life.
Phase adjusting device
1. The die-cutting phase is adjusted using an advanced electric digital 360-degree system, allowing modifications during both operation and stop phases of the equipment.
Drive gear

1. With high-precision helical gear transmission, this system features gears crafted from 20GrMnTi premium alloy steel. Undergoing quenching, tempering, high-frequency quenching, and gear grinding, the gear mechanism offers exceptionally smooth operation, low noise levels, and resilient hardness of HRC58-62. With a long service life and minimal wear, this ensures the printing register accuracy remains impeccable over time.

2. The innovative shaft and gear connection is ingeniously designed with a tensioning connecting sleeve keyless mechanism, ensuring zero gaps even during high torque operations. This feature not only enhances the ease of installation and maintenance but also guarantees impeccable long-term transmission accuracy, securing flawless printing registration every time.
3. Our gear lubrication system is nothing short of cutting-edge, utilizing an automatic spray lubrication system powered by a high-efficiency gear oil pump. This ensures precise transmission accuracy and extends the service life of the machinery, offering unparalleled reliability.
Motor part

1. The heart of our machine, the main motor, is expertly controlled by the renowned "Dongli" frequency converter, ensuring smooth, low-vibration, and low-noise operations. Moreover, the frequency conversion controller, a "Taiwan Province Delta" frequency converter, offers remarkable performance with its low-speed rated torque output, guaranteeing ultra-quiet and stable operation.
2. For optimal performance, our machine employs the dependable Zhongxin fans for both the adsorption and dust removal tasks. The phase motor is from Zhejiang DH, and the ink homogenizing motor is a high-quality Taiwan Province Taibang motor, all of which provide low noise and stable power, ensuring consistent operation throughout.

Bearing part
1. We take pride in equipping our machine with the finest main bearings from the world-renowned "NSK," complemented by additional bearings sourced directly from top-tier domestic manufacturers like Wahalo. These bearings boast impressive product accuracy levels of P6, P5, P4, and a vibration level reaching Z1 group or above, ensuring exceptional performance.
Electrical components
1. Safety and reliability are paramount in our design, as each unit features an independent electronic control unit. Components such as relays, indicator lights, buttons, and contactors hail from the distinguished Zhejiang Zhengtai. Meanwhile, the solenoid valve and cylinder are premium pneumatic components from Yadeke, celebrated for their flexibility, stability, and durability.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery stands as a beacon of professionalism and expertise, renowned as a top-tier manufacturer of high-quality machinery. We specialize in the production of premium corrugated cardboard carton machinery and proudly hold import and export rights. Our flagship products include the 3-layer, 5-layer, and 7-layer corrugated board production lines, sophisticated cardboard production lines, state-of-the-art carton production lines, and cutting-edge intelligent digital printer machines. Our automatic high-speed printing solutions lead the industry. These machines feature advanced high-definition technology, ensuring precision and clarity in every output. Experience unparalleled efficiency with our intelligent automatic high-speed printing slotting die cutting machines, engineered for optimal performance. Our product lineup also boasts high-speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, along with roller paper cutter machines. We offer cardboard flute laminating and roller to roller film laminating machines, as well as partition assembler machines, among others. Our products are synonymous with safety, stability, and performance excellence. With over ten national patents, our offerings are accredited with ISO9001 quality management system certification and CE EU certification, underscoring our commitment to quality and innovation. Our pre-sales and after-sales support services are exemplary, ensuring customized solutions, expert remote video guidance, and efficient overseas technical support, all available to you 24/7. Our reach is global,with engineers ready to provide technical support across borders, reinforcing our commitment to customer service excellence, anytime, anywhere.
Our products are celebrated worldwide, exported to major markets including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, and many other countries, showcasing our global footprint. We emphasize quality over price, offering unparalleled value through superior products. We prefer to clarify our pricing upfront rather than compromise on quality, because quality ensures longevity and satisfaction. In a competitive industry, our dedication to excellence gives us a distinct edge.
At the heart of global trade, we prioritize honesty and integrity. Choose us as your steadfast and most reliable global partner. Embark on a world-class journey with us, and let us set sail towards success.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.