Introducing the High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, engineered for those who demand excellence in printing and cutting. With unrivaled precision and efficiency, this machine caters to high-volume production needs, ensuring every box is crafted to perfection. Experience a seamless integration into your production line, elevating output quality and speed.
Detailed Photos
Product Description
Introducing the groundbreaking High Capacity Carton Box Slotter Machine for Large Orders from Dongguang Zhanzhuo Machinery Trade Co., Ltd., crafted to perfection to redefine efficiency and precision. This state-of-the-art equipment is designed to seamlessly execute a series of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in a single pass. Featuring an innovative leading edge that feeds paper using advanced adsorption technology, this machine ensures seamless operation with its intelligent integration of a main machine frequency converter and fan control system for effortless start and stop functions. A high-power dust removal fan meticulously cleans the cardboard surface, maintaining pristine quality. The entire operation is orchestrated through a sophisticated PLC programming system, with both main and side touch screens creating an intuitive human-machine interface for comprehensive control over every phase, from paper feeding to flawless output. To enhance safety and monitor paper output, a cutting-edge monitoring system is positioned at the machine's forefront, granting operators real-time visibility. Every component of this machine is equipped with precision-engineered features, including an electric opening and closing system, pneumatic locking, and plate lifting mechanisms, alongside an automatic ink mixing and shortage alarm system. These innovations guarantee seamless operation, producing exquisite printing patterns and impeccable color accuracy. Each transmission shaft undergoes dynamic and static balance treatment, while gears are crafted using specialized technology, ensuring gears are carburized and ground to a hardness of HRC52-58 with a Grade 6 accuracy. Enhanced spray circulating lubrication, complete with an oil display window, offers constant insights into lubrication status. The innovative keyless connection rings secure the gear and transmission shaft, ensuring sustained reliability. This machine stands out with its unparalleled automation, ease of use and maintenance, remarkable color accuracy, and exceptional production efficiency.
Product Parameters
Feeding Unit:
- Our state-of-the-art carton box slotter machine features the cutting-edge Taiwan Province leading-edge paper feeding technology. The paper feeding wheel shaft, crafted from premium bearing steel, ensures optimal performance and durability, making it perfectly suited for rigorous industrial applications.
- The sophisticated control panel is outfitted with a 7-inch vibrant color touch screen, providing an intuitive man-machine interface. This interface seamlessly integrates operations across the paper feeding, printing, slotting, and die-cutting sections. You can effortlessly monitor and control operations such as current phase adjustments, machine speed, system settings, counting, and stopping. Moreover, the panel supports dual operating systems, allowing for quick adjustments and safe, streamlined operation. The system boasts advanced features like constant speed adjustment for the suction and dust removal fans, and flexible alignment settings for a superior user experience.
- Our innovative suction fan technology assists in flawless paper feeding, with adjustable air volume tailored to the cardboard's size, reducing power consumption and operational costs. The powerful dust removal fan, equipped with multiple brushes, effectively eradicates impurities from the cardboard's surface, significantly enhancing the quality of the printed output.
- The leading edge paper feeding is available in versatile configurations: the standard type, adept for various corrugated cardboard shapes, ensures robust performance and high accuracy. The vacuum-assisted negative pressure suction flat mode guarantees precise high-speed paper feeding. For those seeking enhanced protection, the 'Soft Pressing' high matching type minimizes friction and maintains the cardboard's original corrugated strength, reducing transport congestion and preserving production efficiency. This model is ideal for handling E-groove, thin horizontal, curved, and lower quality cardboard with ease.
- Positioning the leading edge of the cardboard as the benchmark substantially minimizes the impact of length errors. When cardboard reaches the pulley, it synchronizes speed, ensuring seamless handover accuracy unaffected by speed discrepancies, enhancing operational precision.
- The cardboard's lateral positioning is managed by electrically adjustable stop gauges, allowing for synchronized or independent operation. The cardboard dragging frame is electrically adjustable front-to-back, easily accommodating varying cardboard widths. Additionally, the manual and synchronous lifting of the front baffle makes operation straightforward, dependable, and efficient.
- Our unit's opening and closing mechanisms are engineered for operator safety and machine integrity. The electric control machine alerts with an alarm bell during operation, and a friction clutch on the transmission shaft prevents damage from misoperation. Pneumatic interlocking devices offer secure, accurate locking, and the split transmission shaft comes with an overload protection feature, maintaining gear positioning to avoid production errors and cardboard waste.
- The lower roller of the paper feeding mechanism is constructed from premium seamless steel pipe, finely ground and treated for enhanced friction. Dual-layered rubber feed rollers, with inner and outer coatings for elasticity and wear-resistance, feature a quick-release structure for easy maintenance. The pressure adjustment employs a two-stage worm gear system with manual controls and a dial for precise adjustment, ensuring optimal operation efficiency.
Printing Unit:
Printing Plate Roller
Imagine elevating your printing capabilities with our state-of-the-art printing plate roller, boasting a diameter of < ¢524mm (including the plate diameter < ¢536mm). Crafted from premium quality steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction to ensure seamless, high-speed printing. Ingeniously designed for precision, the shaft's horizontal and circumferential engravings facilitate swift plate hanging and alignment. Our ratchet-fixed plate winding shaft, equipped with a plate hanging groove, is perfect for quick plate changes. With an axial distance between the roller and plate pulling displacement of 6mm electrically adjusted, you have a 12mm effective adjustment range, allowing plate corrections even mid-operation. The planetary gear phase control of the printing plate roller ensures unparalleled accuracy.360°Envision the mastery of circumference with its 360° computer-regulated degree adjustment, seamlessly controlling motor operations during activity or pause. The intuitive touch screen vividly displays adjustment parameters and executes automatic changes post input. Featuring an innovative automatic zeroing device, a simple click to the plate hanging position button prompts the system to align itself effortlessly, optimizing labor productivity. For your convenience, a pedal switch facilitates the forward and backward rotation of the printing plate cylinder, simplifying plate changing and cleaning.
Impression roller
- Delicately engineered using the finest seamless steel pipe, this roller undergoes dynamic and static balance correction for steadfast functionality. Subjected to quenching, tempering, and hot charging processes, it features surface fine grinding and electroplating, ensuring durability and reliability.
- Our gear system incorporates a backlash-free adjustment mechanism, maintaining gear meshing integrity and ensuring precise transmission. Adjust gaps between the printing plate roller and impression roller manually with a scale display. With a sophisticated 1:200 double-stage worm gear box, the positioning adjustment offers a range of 0-12mm, empowering you with precision.
Metal anilox roller
- Experience unsurpassed convenience with our advanced cantilever-structured anilox roller cots. Simplified installation and maintenance options are enhanced by the potential addition of a scraper system. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, this anilox roller embodies the finest high-quality steel processed to withstand wear, corrosion, and extend longevity while mastering ink control. Choose from a honeycomb mesh number of 200, 220, 250, or 280 lines/inch to match your printing requirements.
- Our anilox roller and printing plate roller touchplate adjustment system employs pneumatic pressing action, automatically lifting plates post machine stop, and activating electric uniform ink to prevent drying. With synchronized paper feeding stop/start, each unit's inking delay time is uniquely configurable. A one-way overrunning clutch separates driving force, expediting ink mixing or washing with ease.
- For the pinnacle of precision, opt for our ceramic net roller (available with an additional price). The steel pipe's surface is ceramic-coated, then expertly ground and laser engraved. Enjoy the uniform inking of 200-400 lines/inch, tailored to your specifications.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our cots are constructed from the highest quality seamless steel tubes, refined through dynamic and static balance treatments. The outer layer features top-grade Ding Qing rubber, prized for its wear and corrosion resistance. Precision CNC grinding ensures the cots' middle height and accuracy.
- Employ our cutting-edge 1:200 double-stage worm gear clearance fine adjustment to apply ink uniformly. Post-adjustment, gravity self-locks the system, separating the rubber roller and anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper system
- Immerse yourself in the cutting-edge design of our closed double scraper system, featuring revolutionary chamber fluid dynamics and ink sealing that deliver outstanding ink transfer while maximizing ink savings. With the introduction of an advanced pneumatic cylinder, experience automatic scraper abrasion compensation for a flawless fit between the anilox roller and scraper. This ensures exceptional scraping results. The interior boasts an anti-corrosion and anti-sticking coating, simplifying ink transfer and cleaning processes. Our versatile installation design allows for seamless replacement of aged cots or single scraper systems, and with true full enclosure, it is the perfect solution for volatile solvent units, reducing solvent use and enhancing workplace conditions.
- Our precision-engineered scraping angle and mechanical accuracy ensure unparalleled scraping performance, even after scraper replacement. The compensating sealing system adjusts without halting operations, maintaining a completely sealed ink delivery system. The innovative adjustable sealing block effortlessly adheres to the engraved surface of the anilox roller, eliminating the need for smooth or engraved bands at either end. Experience hassle-free assembly and disassembly of the closed chamber, requiring no supplementary tools.
State-of-the-Art Ink Supply System
- Our ink pump, a one-way diaphragm type pneumatic marvel, efficiently recovers water accumulation in the pump and pipes through a combination of a filter and ink circulation system. (Note: Enhance your system with an optional double-acting diaphragm pump for superior scraper ink control.) The automated sensing system meticulously monitors ink levels, with integrated alarms and alerts for any abnormalities, ensuring smooth operations.
- With transparent ink supply pipes and a high-hanging transparent ink storage cup, you gain unparalleled visibility into ink supply status during production. The circulating cleaning pipeline and ink roller offer user-friendly operation and cleaning, guaranteeing a steady and reliable ink supply.
Advanced Phase Adjustment Mechanism
1. Our innovative phase adjustment for the printing plate roller is powered by a frequency converter, delivering seamless 360-degree phase control whether in motion or stationary.
2. Experience precision with the frequency converter-governed motor speed, perfectly synchronized with an encoder and PLC programming system. This collaboration ensures that phase adjustments remain within a meticulous 0.2mm accuracy range.
Sophisticated Pneumatic Interlocking Brake Positioning Device
- With the cylinder brake mechanism, effortlessly maintain fixed gear positioning when the machine is open or during phase adjustments. This mechanism is designed to limit machine rotation, preserving original gear positions.
- Each printing unit is equipped with main machine positive and negative inching controls, significantly simplifying tasks such as plate erasing, hanging, and color registration, while minimizing effort and maximizing convenience.
Innovative Slotting Unit
Intuitive Touch Screen Operation Control
Experience the future of slotting with touch screen control and PLC programming automation. Simply input the paper product dimensions ('length * width * height') per order, and at the press of a button, watch as the system brilliantly arranges orders to the precise position. Manual fine-tuning is always an option for personalized customer needs.
Our user-friendly color interface offers menu storage, automated shift distance adjustments, and more. The motor, regulated by a frequency converter, manages the Taiwan Province Delta motor transmission box. With frequency-adjusted motor speeds, achieve swift, stable, and precise lateral cutter head displacements. The encoder and PLC control expertly synchronize the adjustment of four cutters to streamline cutter setup time and boost efficiency.
Pre-pressing, Linear Pressing, and Slotting: Six-axis, Fully Computer-Controlled Slotting
- Featuring a single-shaft, double-knife slotting structure, our design utilizes an internal tooth configuration for box height, safeguarding against lubricating oil contamination of the carton. Safety is paramount with our emergency stop feature, while the machine's positive and negative inching controls assure ease and flexibility during operation.
- Experience the extraordinary craftsmanship of our grooving mechanism, where precision meets durability. The grooving knife, boasting a standard thickness of 7mm, is crafted from top-tier alloy steel. Post heat treatment, it emerges with unmatched hardness and resilience. The dual-blade trimming knife showcases an impeccable sharpness and remarkable accuracy. Its robust shaft, constructed from superior 45# seamless steel tube, is finely ground and electroplated, ensuring seamless operation. Our advanced middle cutter with large displacement mechanism offers unparalleled adaptability for trimming and cutting. The elastic double-blade trimming knife delivers effortless trimming, optimizing cost efficiency.
- Harness the power of cutting-edge linear guide rail technology, delivering unrivaled stability and precise slotting phase accuracy. Benefit from the ten-screw automatic synchronization for electric adjustments, enabling the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This advanced system is controlled via button and touch screen, ensuring precision and ease.
Pre-pressing wheel and line pressing wheel
- Our upper and lower shafts, masterfully crafted from premium steel, undergo quenching, tempering, and electroplating to achieve dynamic and static balance. Four innovative line pressing wheels prevent cardboard crushing, maintaining a flawless, neat line. The slotting section features a prepressing wheel set, enhancing line shape with double prepressing and pressing, minimizing cracking for a perfectly regular box.
- Refine your process with our manual wire pressing wheel gap dial, adjustable from 2mm to 12mm. Featuring a zero-backlash gear adjustment mechanism, it maintains flawless gear meshing and ensures impeccable transmission accuracy.
Slotted phase adjusting mechanism
- Integrate the precision of a planetary gear mechanism in your operations. The slotting phase uses state-of-the-art PLC with electric digital input for seamless 360-degree adjustments, whether the equipment is operational or stationary.
Die-cutting unit
- Our knife plate roller, with an outer diameter of < ¢486mm (including knife template < ¢536mm), is crafted from high-grade cast steel. With a polished surface, balance correction, and even hole distribution, it ensures stability and electroplated shaft longevity.
- Die template bolt holes are 10M with precise 100mm axial spacing and 18 equal radial parts. The die cutter stands at 25.4mm, while wood templates are expertly sized at 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller measures less than ¢536mm in diameter with a 554mm rubber pad. It features a quick-change design, wear resistance, and extended service life. Constructed from high-quality cast steel, it is quenched, tempered, and finely ground for enhanced stability.
2. The knife die roller-to-rubber pad roller gap is adjusted electrically with an air-lock fixed mechanism for unparalleled reliability. Our mechanical transverse device allows for 50mm travel, while the speed difference compensation system ensures uniform wear across different knife positions, significantly prolonging the Youli rubber pad's lifespan.
Grinding repair mechanism
1. Electrically grind rubber pads for rapid, efficient corrections, significantly extending the rubber pad's service life.
Phase adjusting device
1. Die-cutting phase adjustments are achieved with electric digital 360 control, allowing modification during both equipment operation and downtime.
Drive gear
- Our drive gear system uses high-precision helical gears. Crafted from premium 20GrMnTi alloy steel, these gears undergo quenching, tempering, high-frequency hardening, and grinding. This meticulous process ensures ultra-smooth operation, minimal noise, enduring hardness (HRC58-62), and extended lifespan, maintaining the printing register accuracy over time.
2. The innovative shaft and gear of our High Capacity Carton Box Slotter Machine for Large Orders are flawlessly connected using a tensioning connecting sleeve keyless system. This ensures a gap-free operation even under high torque, facilitating easier installation and maintenance while ensuring exceptional long-term transmission accuracy and precise printing registration.
3. Our state-of-the-art gear lubrication is achieved through an automatic spray lubrication system powered by a robust gear oil pump. This system is meticulously designed to maintain precise transmission accuracy and significantly extend the service life of the machine.
Motor part
- The main motor, using the highly esteemed 'Dongli' frequency converter, delivers exceptionally smooth performance with minimal vibration and noise. Complemented by the 'Taiwan Province Delta' frequency converter, it offers an outstandingly quiet and stable operation with low-speed rated torque output.
- Both the adsorption fan and dust removal fan are premium Zhongxin fans. The phase motor, sourced from Zhejiang DH motor, and the ink homogenizing motor by Taiwan Province Taibang motor, collectively ensure a powerfully stable performance characterized by low noise.
Bearing part
1. The main bearings of our sophisticated machinery are the renowned imported 'NSK' bearings, complemented by other high-quality bearings from trusted domestic manufacturers (Wahalo) procured through direct agency. These bearings offer incredible accuracy with classifications of P6, P5, and P4, and maintain a vibration level of Z1 group or above.
Electrical components
1. Each unit is equipped with an independent electronic control unit, ensuring unparalleled safety and reliability. Featuring original electric components from Zhejiang Zhengtai, our relays, indicator lights, buttons, and contactors are simply top-notch. The solenoid valve and cylinder are durable, flexible pneumatic components from Yadeke, providing outstanding stability and longevity.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Welcome to Zhanzhuo Machinery, where we pride ourselves as a professional manufacturer of high-quality machinery solutions. As a trusted name in the corrugated cardboard carton machine industry, we possess the prestigious right to import and export. Our standout offerings include: 3-layer/5-layer/7-layer corrugated board production lines, advanced cardboard production line solutions, and state-of-the-art carton production lines. Further, we offer intelligent digital printer machines and automatic high-definition solutions that redefine efficiency. definition, and high speed, printing slotting die cutting machines, alongside our intelligent and automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating solutions, roller to roller film laminating machines, and partition assembler machines. Our products stand out for their impeccable safety, unwavering stability, and superior performance. With over ten national patents, our offerings meet stringent ISO9001 quality management standards and the highly regarded CE EU certification. Our pre sales and after-sales services are designed to be nothing short of excellent, offering efficient and reliable support. Enjoy customized services, expert remote video guidance, and overseas technical support from our skilled engineers, available at your convenience, 24/7.
Our global reach is a testament to our quality, with products proudly exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries worldwide. While we may not offer the lowest price, we guarantee the highest quality products. I'd rather explain the cost once than apologize for the quality perpetually! Our products hold a decisive edge in the fiercely competitive industry.
In global trade, honesty is paramount. Choosing us means selecting the most dependable partner on a global scale. Embark on a world-class journey with us, your trustworthy ally.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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