Immerse yourself in the forefront of technological advancement with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed with meticulous precision and unparalleled efficiency, this revolutionary machine dramatically enhances your production capabilities. It assures smooth operations and delivers top-notch output quality, setting new standards in carton printing and die-cutting technology. Embrace the future where high performance seamlessly merges with extraordinary speed and unwavering reliability; this machine is your gateway to superior craftsmanship and productivity.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile masterpiece masterfully executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all seamlessly integrated into a singular streamlined operation. At the heart of this innovation is the advanced leading-edge technology that expertly harnesses the power of adsorption for impeccable paper feeding. The main machine's frequency converter and fan work harmoniously to meticulously manage start and stop functions, ensuring flawless synchronization throughout the process. Equipped with a high-power dust removal fan, this machine effortlessly cleans the cardboard surface, priming it for precision printing. The intuitive user interface, featuring both a main and side touch screen, is controlled by an advanced PLC programming system, providing an unmatched human-machine interaction that optimizes control over every operational aspect- from feeding to output. For superior operational safety and monitoring, the machine's front is fitted with paper output monitoring equipment, offering real-time insights into the status of the paper output department during both start and stop phases. This ensures operator safety and maximum machine efficiency. Each component of this extraordinary equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, unparalleled print quality, and impeccable color registration. The transmission shafts of the machine are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an outstanding hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Discover the pinnacle of paper feeding technology with our state-of-the-art unit, featuring pioneering Taiwan Province leading edge advancements. Engineered for unparalleled precision and robustness, the paper feeding wheel shaft is meticulously crafted from premium quality bearing steel. This ensures unmatched reliability, guaranteeing a top-tier performance every time.
- Our user-friendly control panel, adorned with a vibrant 7-inch color touch screen, revolutionizes interaction with its intuitive man-machine interface. Seamlessly orchestrate operations across paper feeding, printing, slotting, and die cutting sections, managing every facet in real-time. Effortlessly oversee machine speed, phase monitoring, and system settings adjustments, including fan speeds and alignment. With dual operating systems offering both manual and automated precision, every function is easily accessible for swift and secure operation.
- The suction fan ingeniously adapts to varying cardboard sizes, thanks to its frequency converter-controlled motor, guaranteeing smooth and efficient paper feeding. Enjoy cost savings with reduced power consumption and elevated print quality, courtesy of the dust removal fan's potent motor and multiple dust brushes that meticulously cleanse cardboard surfaces.
- Elevate your paper feeding experience with our standard leading edge system, ideal for all corrugated shapes, delivering remarkable accuracy and stability. Our vacuum negative pressure suction flat feeding ensures high-speed precision. Opt for the 'Soft Pressing' high matching type to enjoy reduced friction, minimized cardboard damage, and preserved corrugated strength. This advanced system effortlessly transports even E-groove and lower quality cardboards, optimizing time and reducing congestion.
- By using the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard length are significantly minimized. As cardboard advances to the pulley, it maintains impeccable synchronized speed, ensuring a seamless transition without the risk of precision being compromised by speed variances.
- Easily achieve width adaptability with our electric left-right stop gauges, offering synchronized or independent adjustments. The cardboard dragging frame adjusts electrically, while the manually lifted front baffle ensures reliable, user-friendly operation for ultimate convenience.
- Our unit's innovative opening and closing is masterfully managed with an electric control machine, complemented by a robust alarm system. This enhances safety by preventing mishaps through features like a friction clutch transmission shaft and a pneumatic interlocking device, offering security and precision. Overload protection safeguards key components, allowing rapid resumption of normal production after adjustments and preventing wastage from misaligned printing.
- The lower roller of our paper feeding system, crafted from superior seamless steel, is finely ground and electroplated for enhanced friction, guaranteeing flawless cardboard movement. With dual-layer rubber feed rollers featuring elasticity and wear-resistance layers, the quick-release design facilitates convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
Engineered with precision, the printing plate roller's diameter is a sleek ¢524mm (inclusive of the plate diameter under ¢536mm). Sculpted from premium steel, its surface is finely ground, hard chromium plated, and dynamically balanced for seamless high-speed printing. Ingeniously, the shaft features engraved reference lines on its horizontal and circumferential planes, ensuring effortless plate hanging and alignment. The ratchet-secured fixed plate winding shaft and a plate hanging groove make swift plate changes a breeze. With an electrically modifiable axial distance adjustment between the printing plate roller and the left and right pulling displacement of 6mm, an impressive adjustment range of 12mm is at your fingertips. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically orchestrates the360°degree circumference adjustment with exquisite finesse, ensuring flawless precision. The 360° Our state-of-the-art degree computerized control system masterfully orchestrates motor operation adjustments with seamless precision. Whether the machine is actively running or momentarily paused, the elegant touch screen interface displays and auto-adjusts input sizes, enhancing both operational ease and precision excellence. Marvel at the automatic zeroing mechanism for the printing plate roller, which, with a designated plate hanging position, springs into action with a simple click, propelling the equipment to its absolute optimal position for plate hanging. This advanced feature significantly elevates labor efficiency, transforming your workflow. The inclusion of an intuitive pedal switch allows for facile forward and backward rotation of the printing plate cylinder, streamlining both plate changes and maintenance to an art form.
Impression Roller
- Constructed from seamless high-quality steel pipe, the impression roller undergoes exquisite and meticulous fine processing. With its dynamic and static balance corrections, it ensures unwavering steadfast operation. The processes of quenching, tempering, hot charging, combined with dynamic and static balance, surface fine grinding, and electroplating, all contribute to its unmatched performance, making it a cornerstone of quality and reliability.
- Our advanced backlash-free gear adjustment mechanism maintains flawless meshing during adjustments, guaranteeing unparalleled transmission precision every time. A manual micro-adjustment of the gap between the printing plate roller and the impression roller is elegantly facilitated by a clear scale display. The implementation of a 1:200 double-stage worm gear box for positioning adjustments offers a versatile adjustable range of 0-12mm, ensuring precision accuracy is always at your fingertips.
Metal Anilox Roller
- Discover the ingenious design of our anilox roller cots, featuring a pioneering cantilever structure that simplifies installation and maintenance. With the ability to integrate a scraper system later, it is manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province. Crafted using top-tier high-quality steel and processed with cutting-edge technology, this roller ensures durability, wear resistance, and corrosion resistance, along with superior ink control. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch to meet the unique demands of your printed products, offering versatility and customization.
- Ingeniously designed pneumatic pressing actions adjust the contact between the anilox roller and printing plate roller, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system springs to life, preventing ink from drying. With the inking delay time of each printing unit independently configurable, the anilox roller's one-way overrunning clutch disconnects from the driving force, providing swift and convenient options for ink mixing or washing, ensuring efficiency and convenience at every step.
- Consider the optional ceramic net roller for an enhanced performance upgrade (additional price applies). The steel pipe's surface is elegantly adorned in ceramic, refined through grinding and laser engraving to ensure consistently uniform inked dots ranging from 200-400 lines/inch, raising the bar for printing precision and consistency.
Rubber Roller
- Expertly engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes and undergo rigorous dynamic and static balance treatments. The exterior is expertly encased in premium Ding Qing rubber, offering remarkable resistance to wear and corrosion. Precision CNC grinders shape them to achieve perfect height and accuracy of the cots, ensuring they meet the highest standards of quality and performance.
- Integrating a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures uniform ink application is achieved effortlessly. After adjustment, a gravity-induced self-locking mechanism occurs, and the rubber roller gracefully separates from the anilox roller post-cleaning to prevent deformation and maintain elasticity, ensuring long-lasting performance and reliability.
Scraper System
- Experience the pinnacle of ink management innovation with our advanced chamber fluid dynamics and ink-sealing design. Our closed double scraper system excels in delivering exceptional ink performance while minimizing waste through its automatic compensation feature. This ensures the anilox roller and scraper maintain perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, our system allows for effortless upgrades from outdated cots or single scraper systems. Fully enclosed, it is particularly suited for volatile solvent units, enhancing environmental conditions and significantly reducing solvent usage for a greener footprint.
- Unlock precision like never before with our accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results with every use. The sealing system, complete with an adjustable compensation feature, allows for continual operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber without the need for auxiliary tools, ensuring convenience and efficiency in every operation.
Ink supply system
- Our state-of-the-art ink supply system is engineered with excellence, incorporating a one-way diaphragm type pneumatic pump that efficiently recovers accumulated water, thus optimizing filtration and circulation processes. For those systems utilizing optional scraper ink control, we provide a robust double-acting diaphragm pump. This system is further enhanced with an advanced automatic sensing and detection mechanism, diligently monitoring ink levels while promptly issuing alerts for any discrepancies, guaranteeing safety and seamless functionality with an accompanying warning system and alarm bell.
- The transparent design of our ink supply pipe, paired with a high-mounted ink storage cup, provides operators with a clear and continuous view of ink levels throughout the production process. Featuring a sophisticated circulating cleaning pipeline and an advanced ink roller system, operations are simplified, facilitating quick, efficient cleaning and ensuring a stable ink supply for continuous, uninterrupted productivity.
Phase adjustment mechanism
1. Revel in unrivaled control with our innovative printing plate roller phase adjustment, seamlessly managed by a frequency converter for ease of use. Experience 360-degree phase adjustments effortlessly, whether the machine is actively running or temporarily paused.
2. Our cutting-edge frequency converter, combined with precise motor speed management, encoder integration, and a sophisticated PLC programming system, ensures phase adjustment precision is meticulously maintained within a striking 0.2mm accuracy.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is meticulously designed to stabilize machine operations. Whether separating the machine or making phase adjustments, it ensures rotation is meticulously controlled, maintaining the original gear position with unmatched precision.
- Experience seamless operation with each printing unit outfitted with both positive and negative inching controls of the main machine. This highly efficient system simplifies processes such as plate erasing, hanging, and color registration, ensuring they are more efficient and require significantly less labor.
Slotting unit
Touch screen operation control
Our slotting department provides electrical operations at your fingertips with an intuitive touch screen interface, seamlessly controlling the PLC programming automation system. Simply input product dimensions ('length * width * height') as per order requirements and allow the computer system to automatically position the order with exceptional ease. For added precision and customization, you can manually fine-tune the slotting position to align with customer specifications effortlessly.
Immerse yourself in heightened efficiency with our sophisticated color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, driven by a frequency converter, powers the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The encoder, in harmony with the PLC control box, enables high-profile cutter adjustments, allowing all four cutters to synchronize their distances seamlessly, drastically reducing adjustment time while significantly enhancing work efficiency.
Discover unparalleled precision and ease within our pre-pressing, line pressing, and slotting prowess, powered by a six-axis, fully computer-controlled slotting component.
- Our innovative single-shaft, double-knife slotted structure, designed with an internal tooth mechanism for box height adjustments, effectively prevents lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Expertly crafted to perfection, the standard grooving knife boasts a durable 7mm thickness, constructed from premium alloy steel. Post heat treatment, it offers exceptional hardness and resilience. The double-blade trimming knife ensures precision with its razor-sharp edge. The shaft, crafted from high-quality 45# seamless steel tube, is enhanced through grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits extraordinary production adaptability. The elastic double-blade trimming knife facilitates smooth, cost-effective trimming operations.
- Incorporating cutting-edge linear guide rail technology, this machine guarantees stability and precise slotting phase accuracy. Featuring a sophisticated ten-screw automatic adjustment system, it synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is meticulously controlled by state-of-the-art button and touch screen interfaces, ensuring unrivaled precision.
Pre-pressing wheel and line pressing wheel
- Crafted with the highest precision, our machine boasts upper and lower shafts constructed from premium steel. Through processes of quenching, tempering, and electroplating, we achieve extraordinary dynamic and static balance. Equipped with four pioneering line pressing wheels, this machine adeptly prevents cardboard crushing, ensuring your line pressing is invariably smooth and tidy. The slotting component is thoughtfully enhanced with innovative prepressing wheels, which refine line shape, mitigate cracking, and preserve box regularity following comprehensive dual prepressing and pressing.
- Adjust the wire pressing wheel gap with effortless manual precision, offering an adaptable range of 2-12mm. Our cutting-edge backlash-free adjusting mechanism guarantees that gear adjustments are executed without disrupting gear meshing, thus ensuring flawless transmission accuracy every time.
Slotted phase adjusting mechanism
- Harnessing the sophistication of a planetary gear mechanism, our slotting phase offers unmatched precision with PLC and electric digital input for meticulous 360-degree adjustments. Seamlessly adjust the settings whether the machine is operational or at rest, embodying a new standard of convenience and accuracy.
Die-cutting unit
- Our knife plate roller, engineered with an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is crafted from the finest cast steel. Enhanced with surface grinding and balance correction, it elevates operational stability to new heights. The shaft's electroplating ensures impeccable uniformity in hole separation, delivering unparalleled performance.
- Precision-crafted die template bolt holes, sized at 10M with an axial spacing of 100mm and 18 equally spaced radial parts, define our design. The die cutter's height reaches 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility across applications.
Rubber roller (upper roller)
1. Our rubber pad roller boasts a diameter below ¢536mm, adorned with a 554mm rubber pad. The quick-change design ensures superior wear resistance and longevity. Forged from top-tier cast steel, it undergoes quenching, tempering, and surface fine grinding, promising optimal running stability for all your operations.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with our robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device compensates for speed differences, ensuring uniform wear across various knife positions, significantly enhancing the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding of the rubber pad offers swift and efficient corrections, dramatically extending its service life and ensuring your operations continue without interruption.
Phase adjusting device
1. The die-cutting phase features electric digital 360-degree adjustment, enabling you to make dynamic modifications during both operation and equipment stoppage, ensuring flexibility and precision in every process.
Drive gear
- Our state-of-the-art high-precision helical gear transmission system, composed of gears made from 20GrMnTi supreme-quality alloy steel, undergoes quenching, high-frequency quenching, and gear grinding. This results in impeccable smoothness, reduced noise, and enduring hardness of HRC58-62, ensuring the printing register accuracy remains consistent and reliable over time.
2. Achieve seamless performance with our advanced shaft and gear assembly, designed with a unique tensioning connecting sleeve for a keyless connection. This innovative approach guarantees zero gaps during high-torque usage, making installation and maintenance effortless while ensuring long-term transmission accuracy for flawless printing registration every time.
3. Our sophisticated gear lubrication system employs an automatic spray lubrication system, driven by a precision gear oil pump. This system is pivotal in maintaining unwavering transmission accuracy, ensuring the longevity and peak performance of your machinery.
Motor part
- Experience unmatched performance with our main motor, expertly controlled by the acclaimed 'Dongli' frequency converter. Relish in a seamlessly smooth operation, with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter complements this by providing superior low-speed rated torque output, delivering ultra-quiet and stable operations consistently.
- Our state-of-the-art machinery is engineered to perfection, utilizing the exceptional Zhongxin fans to provide both powerful adsorption and efficient dust removal. Powered by the dependable Zhejiang DH motor, renowned for its consistent reliability, and the prestigious Taiwan Province Taibang motor, celebrated for its ink homogenization capabilities, this machinery delivers an extraordinary synergy of minimal noise with superior stable power performance.
Bearing part
1. Our machine is crafted with premier 'NSK' main bearings, ensuring unmatched precision and durability that sets a new standard in the industry. Additionally, we source supplementary bearings from reputable domestic manufacturers, including the distinguished Wahalo, guaranteeing the highest product accuracy at P6 P5 P4 levels. This meticulous selection achieves vibration standards of Z1 group or higher, offering supreme operational excellence.
Electrical components
1. Each unit in our lineup features an independent electronic control unit for enhanced safety and reliability. We utilize premium components from Zhejiang Zhengtai to ensure excellence in our relays, indicator lights, buttons, and contactors. The integration of Yadeke pneumatic components, including solenoid valves and cylinders, assures a flexible, robust, and enduring performance, solidifying our commitment to quality and innovation.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceRenowned for crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. is a beacon of international trade excellence with prestigious import and export rights. Our flagship offerings encompass the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, a robust cardboard production line, and the highly efficient carton production line. We are also at the forefront of innovation with our intelligent digital printer machine and the fully automatic high-definition high-speed printing slotting die cutting machine, alongside the cutting-edge intelligent automatic high-speed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our extensive portfolio features precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and the highly efficient partition assembler machine. Our products are distinguished by their safety, stability, and exceptional performance, having earned over ten national patents. Committed to quality, they adhere to the stringent ISO9001 quality management system and CE EU certifications. Our unparalleled pre-sales and after-sales services ensure peak efficiency and reliability, offering bespoke services complemented by expert remote video guidance. We deliver comprehensive overseas technical support through our team of skilled engineers, available 24/7 to assist you.
With a global vision, our products proudly reach destinations including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading unparalleled quality worldwide. Although our pricing may not be the lowest, we guarantee unmatched quality. We choose to address pricing upfront rather than compromise on quality later, maintaining a formidable edge in the competitive landscape of our industry.
Leading global trade with integrity at our core, partner with us and experience a trustworthy ally worldwide. Embark on a world-class journey that begins right here with Dongguang Zhanzhuo Machinery Trade Co., Ltd.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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