Unleash the power of efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed to revolutionize your production line, this state-of-the-art equipment offers unparalleled precision and speed, ensuring that you meet even the most demanding bulk order requirements with ease. Experience seamless operation and exceptional output quality that sets new standards in the industry.
Detailed Photos
Product Description
Introducing the groundbreaking High Output Corrugated Cardboard Printer Machine for Bulk Orders, crafted with precision by Dongguang Zhanzhuo Machinery Trade Co., Ltd. This state-of-the-art equipment brilliantly performs a multitude of functions such as multi-color printing, meticulous line pressing, precise slotting, sophisticated trimming, adept corner cutting, expert die cutting, and flawless punching-all in one streamlined process. Harnessing cutting-edge technology, the machine's leading edge utilizes adsorption for seamless paper feeding. The integration of a frequency converter in tandem with the fan ingeniously controls the seamless start and stop operations. A powerful dust removal fan diligently cleans the cardboard surface, ensuring pristine print quality. The dual touch screens, main and side, powered by an advanced PLC programming system, offer an intuitive human-machine interface. This ensures effortless control of each component, delivering impeccable printing accuracy from the initial paper feed to the final discharge. Safety is paramount with the inclusion of paper output monitoring equipment at the forefront, allowing real-time observation of paper output to safeguard operators during machine start and adjustment. The machine's innovative electric opening and closing system, alongside a pneumatic locking system and pneumatic plate lifting mechanism, guarantee smooth operation. An automatic ink mixing system and a vigilant ink shortage alarm maintain uninterrupted workflow. Each transmission shaft undergoes meticulous dynamic and static balance treatment, paired with gears crafted through specialized technology. Carburized and ground to an overall hardness of HRC52-58, these gears achieve grade 6 accuracy. All gears benefit from a sophisticated spray circulating lubrication system, complete with a circulating oil display window for at-a-glance oiling status checks. The robust keyless connection ring secures the gear and transmission shaft junction, ensuring firm reliability. Boasting high automation, user-friendly maintenance, unparalleled color registration precision, stunningly detailed printing patterns, and exceptional production efficiency, this machine stands as a pinnacle of modern manufacturing prowess.
Product Parameters
Feeding unit:
- Our cutting-edge High Output Corrugated Cardboard Printer Machine incorporates the most sophisticated Taiwan Province leading-edge paper feeding technology. The wheel shaft material, crafted from durable bearing steel, ensures longevity and precision, making it the ideal choice for high-efficiency operations.
- Revolutionize your workflow with our intuitive control panel, featuring a vibrant 7-inch color touch screen with a sophisticated man-machine interface. Seamlessly communicate across the paper feeding, printing, slotting, and die-cutting sections. Gain total control with features like operational phase oversight, machine speed monitoring, and precise system settings. From fan speed adjustments to dust removal, every aspect is user-friendly, safe, and designed for swift operation, ensuring maximum productivity.
- Our innovative suction fan technology enhances paper feeding, allowing adjustable air volume tailored to cardboard size. The frequency converter controllable motor minimizes power usage, lowering operational costs. Paired with a robust dust removal fan equipped with multiple brushes, it effectively removes surface impurities, ensuring superior print quality every time.
- Experience unparalleled flexibility with our leading-edge paper feeding technology. Choose between the standard mode, ideal for diverse corrugated shapes, or opt for the high-matching 'Soft Pressing' type to preserve cardboard integrity and reduce friction. This ensures smooth transport, diminished congestion, and significant time savings, accommodating various cardboard types, including E-groove (thin) and lower-quality options.
- Achieve flawless precision by using the leading edge of the cardboard as a reference point, effectively minimizing length error impacts. The synchronized speed of the cardboard with the pulley ensures impeccable handover accuracy, unaffected by speed variations.
- Our advanced electric adjustment system for left and right stop gauges ensures versatility and precision. With adaptable front-back adjustments for the cardboard dragging frame and a convenient manually synchronized front baffle, operations are straightforward, reliable, and efficient.
- Safety and efficiency are paramount with our electric control unit that opens and closes with an integrated alarm system. The friction clutch on the transmission shaft protects against operator errors, while the pneumatic interlocking device ensures secure and accurate locking. Overload protection and consistent gear positioning allow for continuous production without the risk of printing misplacements.
- Engineered for excellence, the lower roller of our paper feeding mechanism is constructed from premium seamless steel pipe, finely ground and electroplated for optimal friction. Rubber feed rollers boast a dual-layer design for enhanced elasticity and wear resistance. Featuring a quick-release structure and two-stage worm gear for manual pressure adjustments, it promises both convenience and precision.
Printing unit:
Printing plate roller
The printing plate roller boasts a sophisticated engineering marvel with a diameter under ¢524mm (including the plate diameter < ¢536mm). Crafted from superior-grade steel, the surface undergoes meticulous fine grinding and hard chromium plating, ensuring smooth operation with dynamic balance correction at high speeds. The roller is designed with engraved reference lines in both horizontal and circumferential directions for seamless plate alignment and hanging. Featuring a ratchet-fixed plate winding shaft and a plate-hanging groove, it enables rapid plate changes. The axial distance allows for 6mm of electrical adjustment between the printing plate roller and the lateral plate displacement, offering a total adjustment range of 12mm for on-the-fly or static corrections. The phase planetary gear system of the printing plate roller deftly manages the360°degree circumferential adjustment, further enhanced by 360° degree computerized motor operation control. This sophisticated setup allows adjustments to be made effortlessly during both operation and downtime. The intuitive touch screen provides real-time adjustment feedback and automatically calibrates upon entering the desired measurements. An innovative automatic zeroing device for the printing plate roller is included, streamlining the plate hanging process with the press of a button, significantly boosting labor efficiency. Additionally, a pedal switch is installed to manage the forward and backward rotation of the printing plate cylinder, simplifying plate changes and wiping.
Impression roller
- Expertly crafted using premium seamless steel pipe, it benefits from dynamic and static balance correction to ensure stable operation. The roller undergoes quenching, tempering, hot charging processes, followed by dynamic and static balancing, with its surface receiving fine grinding and electroplating for optimal performance.
- The gear's innovative backlash-free adjustment mechanism maintains impeccable meshing during adjustments, ensuring precision in transmission. Manual micro-adjustment of the gap between the printing plate roller and impression roller is facilitated by a clear scale display. A 1:200 double-stage worm gearbox precisely adjusts positioning, with an adjustable distance ranging from 0 to 12mm.
Metal anilox roller
- The anilox roller cots feature cutting-edge cantilever structures for ease of installation and maintenance, with an option for later addition of a scraper system. Crafted by 'Haili Roller' in Changzhou, Jiangsu Province, the anilox roller is processed using advanced high-quality steel technologies, boasting remarkable wear and corrosion resistance, coupled with superior ink control. Choose from mesh numbers of 200, 220, 250, and 280 lines per inch to tailor to specific printed products.
- The anilox roller integrates with the printing plate roller via pneumatic touch plate adjustment, lifting the plate automatically upon machine stoppage. This system activates electric uniform inking to prevent ink drying. The inking delay for each printing unit is individually adjustable with paper feeding controls. The roller also features a one-way overrunning clutch, disengaging the driving force for more convenient and expedited ink mixing or cleaning.
- Ceramic net roller (available as an optional upgrade with an additional charge), features a steel pipe surface exquisitely covered with ceramics. Post grinding and laser engraving, it delivers uniform ink distribution across 200-400 lines per inch, offering customizable options.
Rubber roller
- The cots are meticulously crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, using top-tier seamless steel tubes. These are finely balanced dynamically and statically, with the outer surface encased in high-grade Ding Qing rubber that is both wear and corrosion-resistant. Precision CNC grinding ensures accurate cot height and alignment.
- Equipped with a 1:200 double-stage worm gear fine adjustment system, it ensures even ink application. After adjustment, the system self-locks by gravity, separating the rubber and anilox rollers post-cleaning to safeguard against rubber deformation and loss of elasticity.
Scraper system
- Discover the revolutionary enhancements in ink management with our closed double scraper system, featuring cutting-edge chamber fluid dynamics and an innovative ink sealing design. Experience superior ink delivery and savings, complemented by the pneumatic cylinder's auto-adjust feature that compensates for scraper wear, optimizing the anilox roller fit for a perfect scrape. Our anti-corrosion, anti-sticking coatings streamline ink transfer and cleaning, and the adaptable installation design seamlessly replaces outdated systems. Ideal for volatile solvent units, this design conserves solvents and enhances the workspace environment by being truly fully enclosed.
- Achieve unparalleled precision with our accurate scraping angle and mechanical exactness. The scraper's position remains constant after replacement, ensuring optimal performance. Our adjustable sealing system, operable without downtime, guarantees a completely sealed ink delivery system. The sealing block directly affixes to the anilox roller's engraved surface, eliminating the need for smooth bands. Effortlessly assemble and disassemble the closed chamber without auxiliary tools, simplifying maintenance.
Efficient Ink Supply System
- Our cutting-edge ink pump is a one-way diaphragm-type pneumatic marvel, equipped to reclaim water accumulation within the system. The optional double-acting diaphragm pump enhances the scraper ink control system. Experience impeccable ink management with our automatic sensing and detection system, which alerts you to ink levels and wash anomalies with both visual and auditory alarms.
- Observe ink supply effortlessly through our transparent pipes and high-hanging storage cups. Our circulating cleaning pipeline and ink roller system offer a user-friendly operation, ensuring stable and consistent ink supply during production.
Advanced Phase Adjustment Mechanism
1. Our frequency converter-controlled printing plate roller offers 360-degree phase adjustments in both operational and stationary modes.
2. Experience precision with our frequency converter-regulated motor speed, enhanced by encoder and PLC programming. The motor automatically adjusts speed according to set values, maintaining phase adjustment accuracy within an impressive 0.2mm tolerance.
Innovative Pneumatic Interlocking Brake Positioning Device
- With our cylinder brake mechanism, the machine's rotation is securely limited during separation or phase adjustment, preserving the original gear position and ensuring accuracy.
- Each printing unit boasts positive and negative inching control for the main machine, simplifying operations such as plate erasing, hanging, and color registration, and saving labor.
State-of-the-art Slotting Unit
Seamless Touch Screen Operation Control
Our slotting department utilizes touch screen technology, interfacing with a PLC automation system. Input product dimensions effortlessly, and with a single command, the system aligns orders precisely. Fine-tune slotting positions manually to meet specific customer demands.
Experience the ease of a color man-machine interface with menu storage features. Automatic shift compensation ensures accuracy, while the Delta frequency converter from Taiwan controls the motor transmission box for swift and precise cutter adjustments. Encoder and PLC integration ensures precise adjustments across four cutters, significantly reducing setup time and boosting efficiency.
Comprehensive Pre-Pressing, Line Pressing, and Slotting System with Full Computer Control
- Our innovative single-shaft double-knife slotted structure, featuring an internal tooth design, safeguards the carton from oil pollution. The slotting unit includes an emergency stop for safety and accommodates bidirectional machine inching, offering flexible and convenient operation.
- Experience exceptional precision and robustness with our grooving knife, expertly crafted from 7mm alloy steel and enhanced through heat treatment. This process fortifies the blade with outstanding hardness and toughness. Our double-blade trimming knife boasts a razor-sharp edge with remarkable precision. The shaft, constructed from premium 45# seamless steel tube, is meticulously ground and electroplated for seamless movement. Our cutter's advanced large displacement mechanism and trimming device offer unparalleled adaptability to production demands, while the elastic double-blade trimming knife ensures smooth trimming and cost efficiency.
- Embrace cutting-edge precision with our linear guide rail technology, ensuring stable and accurate slotting phase precision. Our ten-screw automatic system facilitates synchronous electric adjustments for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat of the slotting part. These adjustments are expertly controlled through user-friendly button and touch screen interfaces for exceptional accuracy.
Pre-Pressing Wheel and Line Pressing Wheel: Our innovative design ensures impeccable performance and consistency.
- Crafted from top-grade steel, our upper and lower shafts undergo quenching, tempering, and electroplating, achieving perfect dynamic and static balance. Featuring four sets of advanced line pressing wheels, they effectively prevent cardboard damage while ensuring a smooth, tidy line pressing. The slotting unit is complemented by a prepressing wheel set that enhances line shape and box regularity, reducing the risk of cracking.
- Our wire pressing wheel's manual gap dial allows for adjustments ranging from 2-12mm. The gear incorporates a backlash-free adjusting mechanism, ensuring smooth meshing and preserving transmission accuracy during adjustments.
Slotted Phase Adjusting Mechanism: Delivering unparalleled precision and ease of adjustment.
- Utilizing a sophisticated planetary gear mechanism, our slotting phase is controlled via PLC and an electric digital input for 360-degree adjustments, operable during both active and standby modes of the equipment.
Die-Cutting Unit: Precision-engineered for flawless execution and durability.
- The knife plate roller, with an external diameter of less than ¢486mm (knife template diameter < ¢536mm), is forged from high-grade cast steel and features surface grinding, balance correction, and uniform hole separation, ensuring enhanced operational stability with electroplated shaft.
- Our die template offers 10M bolt holes, a 100mm axial spacing, and a radial circumference divided into 18 equal parts. The die cutter is 25.4mm tall, with wooden template thicknesses tailored for three-layer (16mm) and five-layer (13mm) cardboard.
Rubber Roller (Upper Roller): Engineered for long-lasting durability and superior performance.
Our rubber pad roller boasts a diameter of less than ¢536mm, with rubber pads measuring 554mm. Designed for quick changes, these pads offer exceptional wear resistance and longevity. Manufactured from top-tier cast steel, they are quenched, tempered, and finely ground to enhance running stability.
The knife die roller and rubber pad roller gap is electrically adjustable, supported by a stable and reliable air-lock fixed adjusting mechanism. Our rubber roller features a mechanical transverse 50mm traveling device and a speed difference compensation system, ensuring even wear and tear across knife positions and extending the service life of Youli rubber pads.
Grinding Repair Mechanism: Ensuring optimal performance and longevity.
Our electric grinding rubber pad system offers rapid and efficient corrections, significantly improving the rubber pad's lifespan.
Phase Adjusting Device: Precision-engineered for seamless adjustments.
The die-cutting phase benefits from an electric digital 360-degree adjustment capability, allowing seamless operation whether the equipment is running or stopped.
Drive Gear: Superior performance and durability for reliable operations.
- Our high-precision helical gear transmission is crafted from 20GrMnTi premium alloy steel. Post-quenching, with high-frequency quenching and gear grinding, the gears offer smooth operation, minimal noise, and remarkable hardness (HRC58-62). They promise a long service life with minimal wear, maintaining printing register accuracy over extended periods.
2. Experience unparalleled precision with our advanced tensioning connecting sleeve technology. The shaft and gear unite in a seamless keyless connection, eliminating any gap even under high torque. Enjoy effortless installation and maintenance, all while maintaining exceptional long-term transmission accuracy. Your printing registration is assured with our state-of-the-art engineering.
3. Our automatic spray lubrication system, powered by a sophisticated gear oil pump, guarantees the utmost in transmission accuracy and extends the service life of your machinery. Trust in the meticulous engineering that ensures every gear is perfectly lubricated for optimal performance.
Motor part
- Harness the power of precision with our 'Dongli' frequency converter, expertly controlling the main motor for smooth operation. Experience reduced vibration and noise, thanks to the 'Taiwan Province Delta' frequency conversion controller. Enjoy low-speed rated torque output with ultra-quiet and remarkably stable performance.
- Our fans, including the Zhongxin adsorption and dust removal fans, are paired with the Zhejiang DH phase motor and Taiwan Province Taibang ink homogenizing motor. These components are celebrated for their low noise levels and stable power, delivering a serene yet powerful operational experience.
Bearing part
1. Elevate your machinery's reliability with imported 'NSK' main bearings, while other bearings sourced from reputable domestic manufacturers like Wahalo ensure exceptional quality. With product accuracy levels of P6, P5, and P4, and a vibration grade of Z1 group or higher, experience the pinnacle of precision engineering.
Electrical components
1. Each unit boasts its own independent electronic control unit, ensuring safety and reliability at every turn. Our components, from Zhejiang Zhengtai's original electric appliances to Yadeke's pneumatic solenoid valves and cylinders, are crafted for flexibility, stability, and lasting durability. Trust in electrical excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a distinguished leader in the manufacturing world, known for our exceptional expertise in creating high-quality machinery solutions. With export-import rights, we specialize in premium corrugated cardboard carton machines. Our main offerings include sophisticated 3-layer, 5-layer, and 7-layer corrugated board production lines, along with cutting-edge cardboard and carton production lines. Our intelligent digital printer machines revolutionize operations, while our automatic high-performance solutions offer unrivaled high-definition capabilities. Our product lineup features high-speed printing slotting die-cutting machines, intelligent automatic systems, and high-speed folder gluer or stitcher machines that excel in precision and efficiency. We provide an extensive range of innovative machinery, including roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines, among others. Our products are renowned for their safety, stability, and exceptional performance, boasting over ten national patents, ISO9001 quality management certification, and CE EU certification. Our pre-sales and post-sales service deliver unparalleled efficiency and reliability. We offer bespoke solutions, professional remote video guidance, and overseastechnical support from expert engineers, available 24/7 to serve your needs.
Globally recognized, our superior products are exported to markets across the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more countries. While we may not promise the lowest price, we guarantee the pinnacle of quality. Understanding the cost up front is preferable to regretting compromised quality later. Our competitive edge in the industry is unmatched.
In global trade, integrity is paramount. Choosing us means choosing an unwaveringly reliable global partner. Embark on a world-class journey, beginning right here with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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