Experience the pinnacle of automation with our state-of-the-art Automatic Folder Gluer and Stitcher Machine. Designed to seamlessly integrate precision and efficiency, this machine is engineered to revolutionize your production line, ensuring impeccable results and heightened productivity like never before.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-Automatic Box Gluing Machine is a marvel of modern engineering, seamlessly integrating four pivotal components: the paper feeding part, gluing folding segment, nailing box gluing and pressing section, along with the counting and accumulating area. This state-of-the-art machine boasts a digital display for precise speed regulation, complemented by a microcomputer for amplitude modulation, ensuring operations are conducted with simplicity, speed, reliability, and pinpoint accuracy. Revel in the convenience of automatic paper feeding, gluing, folding, counting, and stacking outputs. This machine achieves an impressive average gluing speed of 150 sheets per minute, peaking at an unparalleled 220 sheets per minute, with a maximum capability of 600 nails. Our commitment to high efficiency, energy conservation, and eco-friendliness is unwavering.
Inspired by European standards, the electrical components of this entire machine are crafted with a focus on safety, reliability, and ease of use. Embrace the intuitive operation offered by the color touch man-machine interface alongside Panasonic's master PLC control system, which remains user-friendly and thoughtfully designed for optimal experience. Both the interface and PLC are equipped with reserved program upgrade interfaces, simplifying future enhancements. Benefit from the main motor's variable frequency speed regulation, delivering stability, eco-friendliness, and up to 30% power savings. The system is designed to fully safeguard the motor, with automatic alarms and shutdowns triggered by high/low voltage, overheating, or excessive current, and corresponding alarm codes are promptly displayed. Every motor-controlling contactor utilizes Siemens AC contactors, with a thermal overload relay providing additional motor protection under stress. All machine joints are connected via aviation plug-ins, ensuring hassle-free disassembly and maintenance. Dual operation button panels enhance usability from both the front and back of the machine, crafted from stainless steel for a touch of elegance. The panels are inscribed with graphics and characters to elucidate button functions, ensuring clarity and ease of understanding.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Section
1. The entire machine is designed with an advanced PLC computer programming controller, allowing for digital operation and a touch screen interface for seamless data input. This means you can adjust data without halting the operation. It features automated processes such as paper feeding, folding, box sticking (nail box), counting, and stacking output, ensuring the entire system operates smoothly with automatic packaging included.
2. Equipped with vacuum adsorption belt for paper feeding, the machine allows for air volume adjustments based on different paperboards, ensuring smooth and uninterrupted paper feeding. The lifting mechanism for the front supporting board and adjustable front and rear baffle plates are electrically controlled, making adjustments quick and convenient.
3. Experience innovation with our newly upgraded four-channel electric preloading structure, expertly correcting and compensating for deviations in paperboard pressing lines. This upgrade solves complex technical issues such as scissors differences, bulging, and inconsistencies in paperboard lines, ensuring perfect formation.
4. The paper feeding belt is crafted from imported rubber, renowned for its wear resistance and high friction, delivering longevity and reliability.
5. Our pneumatic side-patting device significantly reduces manual paper feeding errors, enhancing stability during paper feeding. 6. The lateral movement of the left and right side stop gauges is electrically adjustable, ensuring precise and effortless modifications.
7. Featuring a high-grade electromagnetic clutch and braking system, the paper feeding section can be operated either singly or continuously. This advanced system effectively manages the wave cost during specification adjustments and maintains output accuracy.
8. A 7-inch ultra-clear touch screen controls the entire process, offering easy adjustments and swift order changes.
Folder Section
1. The folder section utilizes a seamless butted endless synchronous conveyor belt made from imported special materials, offering high friction and superior wear resistance. This ensures that cartons remain unscathed, free from dislocation or surface scratches.
2. At the forefront, a unique electric four-preloading structure with multi-channel line pressing compensation accurately corrects the deviation of cardboard pit lines, achieving flawless carton folding.
3. This section is built on a heavy-duty extended model featuring a distinctive double servo belt correction device, ensuring precision and accuracy throughout the carton molding process.
4. The gluing department employs top-quality stainless steel for the gluing wheel, ensuring uniform application and efficient glue savings. The paste wheel and glue tank are also stainless steel, simplifying the cleaning process. An automatic glue pump facilitates application and halts for circulation when necessary.
Stitcher Section
1. The nail box section leverages a lifting machine for rapid transitions between sticking and nail box modes, reducing the need for manual adjustments and simplifying order changes. 2. High-precision linear slide rails are used in the lifting part to ensure repeated positioning accuracy.
3. With four elevators, each capable of carrying 1.5 tons, the system ensures stability and accuracy in lifting operations. The design is compact yet offers a high bearing capacity and an extended maintenance period.
4. Upon switching to box sticking mode, the nail remover's bottom plate is no longer required, enhancing efficiency.
5. By incorporating a double servo drive, this section offers precise accuracy, reducing mechanical transmission and minimizing the failure rate. The touch screen operation allows for easy and rapid parameter adjustments for nail distance, number, species, and tailgate settings.
7. The bottom die and blade are composed of tungsten steel, known for its exceptional wear resistance.
8. The entire nail head is crafted from Guangdong's specialized steel, with precise computer gong processing. 9. The nail head is designed for an impressive speed of 1000 nails per minute.
Stacker Section
1. Our stacking output department is outfitted with state-of-the-art automatic counting and systematic stacking mechanisms. This ensures that boxes are stacked and output in a manner that meets the specific requirements of our clients, allowing for customizable output settings. By increasing the number of boxes produced, we cater to your business's growing demands efficiently and effectively.
Experience seamless correcting and molding through our advanced step transmission technology;
2. Our machine guarantees a consistently uniform output, skillfully addressing minor deviations that may occur during the cardboard forming process. This meticulous adjustment ensures every carton achieves a flawless finish. 3. The stacking component incorporates a direct-shooting design, admired for its superior performance and minimal noise levels. Finished products are stacked with precision, ready for bundling in the output section;
4. The counting department features cutting-edge pneumatic alignment, ensuring that the paper output for smaller boxes is consistently organized and immaculate.
Company Profile
Company Information
Dongguang Zhanzhuo Machinery, a distinguished name in the industry, stands as a professional manufacturer of high quality corrugated cardboard carton machines. With authorized import and export rights, we proudly offer a comprehensive range of main products: 3-layer/5-layer/7-layer corrugated board production lines, cardboard production lines, carton production lines, intelligent digital printer machines, and automatic high definition, high speed printing slotting die cutting machines, alongside advanced intelligent automatic high speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines. Our repertoire also includes roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines. Renowned for their safety, stability, and superior performance, our products have earned over ten national patents and have successfully passed both the ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales services are exemplary, characterized by their efficiency and reliability. We offer bespoke services, professional remote video guidance, and internationaltechnical support from engineers, all available 24/7 to assist you whenever needed.
With a global perspective, our products have reached markets in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, among many other countries. While I may not provide the lowest prices, I guarantee unmatched quality. I'd rather explain the price briefly than apologize for inferior quality for a lifetime. Our products hold a definitive edge in the competitive landscape of the industry.
In global trade, honesty is paramount. Choose us to align with the most dependable partner worldwide. Embark on a world-class journey with us.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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