Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine! This cutting-edge equipment is designed to revolutionize your production line by seamlessly integrating folding, gluing, and stitching processes. Experience unparalleled precision and efficiency, tailored for businesses aiming to enhance their packaging solutions. Step into the future of manufacturing with our innovative machinery - your gateway to superior product quality and operational excellence.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-Automatic Box Gluing Machine is a masterpiece of engineering, meticulously crafted to encompass four integral parts: the Paper Feeding Part, the Gluing Folding Part, the Nailing Box Gluing Pressing Part, and the Counting and Accumulating Part. It is designed with cutting-edge digital display for speed regulation, complemented by a microcomputer amplitude modulation system that ensures operations are simple, fast, reliable, and precise. Experience seamless automatic paper feeding, gluing folding, counting, and stacking outputs. Revel in an impressive average box gluing speed of 150 sheets per minute, peaking at a maximum speed of 220 sheets per minute and an extraordinary capacity of 600 nails. Our commitment to high efficiency, energy conservation, and environmental protection stands as our ultimate pursuit.
In line with European standards, the electrical components of the entire machine are ingeniously designed with an emphasis on safe, reliable operation, and effortless maintenance. Harness the power of a color touch man-machine interface coupled with Panasonic master PLC control for a user-friendly experience. Both systems are future-proof with reserved program upgrade interfaces for easy equipment enhancements. Enjoy the stability of variable frequency speed regulation from the main motor, conserving energy with up to 30% power savings, while safeguarding the motor against voltage fluctuations or overheating. The Siemens AC contactors ensure robust control, and the thermal overload relay provides added protection during motor overloads. Aviation plug-ins simplify wire connections for effortless disassembly and maintenance. With operation buttons conveniently placed at the front and back, the machine offers dual accessibility, ensuring operations are both intuitive and elegant. The stainless steel operation button panel is not only visually appealing but also clearly marked with graphics and characters for easy comprehension of its versatile functions.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Embrace cutting-edge technology with our machine's PLC computer programming controller, facilitating digital operations and data input via a touch screen. Enjoy seamless operation with on-the-fly data changes; experience fully automated processes including paper feeding, folding, box sticking (nail box), counting, stacking, and packaging.
2. Our vacuum adsorption belt adjusts air volume to accommodate various paperboard types, ensuring flawless paper feeding. Experience the convenience of electrically adjustable front support boards and baffle plates, enhancing speed and ease of use.
3. Revel in our upgraded four-channel electric preloading structure, designed to correct and compensate for deviations in paperboard pressing lines, effectively resolving issues like scissors difference and bulging, ensuring perfectly formed paperboards.
4. The paper feeding belt, crafted from imported rubber, offers exceptional wear resistance and impressive friction, epitomizing durability.
5. Our pneumatic side-patting device minimizes manual paper feeding errors, significantly enhancing stability. 6. Experience precision with electric lateral adjustments of the left and right side stop gauges.
7. With our high-grade electromagnetic clutch and braking system, switch between single and continuous operations effortlessly, ensuring precise output and efficient specification adjustments, minimizing paperboard wave cost.
8. The intuitive 7-inch ultra-clear touch screen makes control effortless, allowing for easy adjustments and rapid order changes.
Folder Part
1. Our seamless, endless synchronous conveyor belt, constructed from imported materials, features high friction and superior wear resistance, protecting cartons from dislocation and surface scratches.
2. Equipped with an innovative electric four-preloading structure and multi-channel line pressing compensation, our design ensures precise correction of cardboard pit line deviations, delivering perfectly folded cartons.
3. The heavy-duty, extended folding section boasts a unique double servo belt correction device, meticulously refining carton accuracy during the molding process.
4. Our gluing department employs high-quality stainless steel in the gluing wheel, ensuring uniform glue application and efficiency. Stainless steel paste wheel and glue tank simplify cleaning, while the glue pump automates application and circulation.
Stitcher Part
1. The nail box part's lifting machine provides rapid alternation between sticking and nail box modes, minimizing manual adjustments and facilitating swift order changes. 2. High-precision linear slide rails guarantee the nail machine's repeated positioning accuracy during lifting.
3. The lifting system, with four robust elevators each capable of lifting 1.5 tons, ensures stability and accuracy, all in a compact design with substantial load capacity and extended maintenance intervals.
4. When switching to box sticking mode, the nail remover's bottom plate becomes unnecessary, streamlining operations.
5. Enhanced accuracy through dual servo drive reduces mechanical failure rates by minimizing mechanical transmission components. 6. The touch screen operation simplifies parameter adjustments (nail distance, number, species, tailgate) for quick and easy modifications.
7. Crafted from tungsten steel, the bottom die and blade offer superior wear resistance, ensuring longevity.
8. The nail head, forged from Guangdong's finest special steel and precisely processed, achieves speeds of 1000 nails per minute, setting a benchmark for efficiency.
Stacker Part
1. Our stacking output department is ingeniously designed with state-of-the-art automatic counting and orderly stacking functionalities. It effortlessly aligns with customers' specific requirements for finished boxes, allowing for adjustable output to meet any demand. Experience the ability to precisely increase box quantities with unmatched efficiency and ease.
The step transmission system is meticulously engineered for precise correction and seamless molding, ensuring superior accuracy throughout the process.
2. Our output process is crafted for uniformity, effectively countering any minor deviations induced by the rolling pit during the cardboard's formation. This guarantees that each carton achieves a flawless, pristine finish. 3. The stacking section boasts a revolutionary direct-shooting design, providing an exceptional stacking experience with minimal noise. The result is a neatly organized stack of finished products ready for bundling, enhancing operational efficiency.
4. The counting department is enhanced with advanced pneumatic alignment, ensuring that the output of small boxes is both standardized and impeccably tidy. This leads to a streamlined process, optimizing production and presentation.
Company Profile
Company information
Zhanzhuo Machinery, a renowned expert in the manufacturing of premium quality corrugated cardboard carton machinery, proudly holds import and export rights. Our flagship offerings include: state-of-the-art 3-layer/5-layer/7-layer corrugated board production lines, advanced cardboard production lines, innovative carton production lines, cutting-edge intelligent digital printer machines, and automatic high resolution high speed printing slotting die cutting machines, smart automatic high speed folder gluer machines/stitcher machines/gluer and stitcher machines, precision roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, partition assembler machines, and more. Our products boast exceptional safety, unmatched stability, and extraordinary performance. They have garnered over ten national patents and are ISO9001 quality management system certified, also meeting CE EU certification standards. Our pre sales and post-sales services are both efficient and trustworthy, offering tailored solutions, expert remote video guidance, and overseas technical support by skilled engineers, available 24/7 for your convenience.
With a global perspective, our products reach esteemed markets in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many other countries. While I can't promise the cheapest price, I assure you of unparalleled quality. I prefer to clarify costs once than justify quality forever. Our products maintain a distinct competitive edge in this robust industry.
In global trade, integrity is paramount. Partner with us and choose the most dependable partner worldwide. We offer world-class solutions, launching from this point forward.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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