High Definition High Speed Corrugated Cardboard Ink Flexo Printing Machine

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Dryer: UV& IR
• Type: Laser
• Embossing Structure: Rotary Letterpress
• Structure: Stacked
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Unleash the power of modern innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for unparalleled precision and uncompromising efficiency, this avant-garde machine significantly amplifies your production potential. It guarantees seamless operations and delivers superior output quality. Embark on a journey into the future of carton printing and die-cutting technology, where extraordinary performance perfectly aligns with remarkable speed and steadfast reliability.

Detailed Photos

 

 

Product Description

 

Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching - all in a single, streamlined operation. Harnessing cutting-edge technology, the machine utilizes advanced adsorption for precision paper feeding. The main unit boasts a frequency converter and fan to meticulously manage start and stop functions, ensuring flawless synchronization. Outfitted with a powerful dust removal fan, this machine effectively cleans cardboard surfaces, preparing them for precision printing. Its intuitive interface, featuring both main and side touch screens, is directed by an advanced PLC programming system. This results in seamless human-machine interaction, optimizing control over every aspect of operation, from feeding to output. For enhanced safety and monitoring, the main machine's front is equipped with paper output monitoring gear, providing real-time insights into the status of the paper output department during both start and stop phases, ensuring operator safety and machine efficiency. Each component of this exceptional equipment is fitted with electric opening and closing systems, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These ensure smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance, while gears undergo specialized processing, including carburization and grinding, resulting in an outstanding hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a state-of-the-art spray circulating lubrication system, complete with a handy circulating oil display window for continuous monitoring. The robust, keyless connection ring firmly secures the link between gear and shaft, ensuring enduring reliability. Essentially, this machine exemplifies high automation, ease of use, and low maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It's the ultimate solution for those aiming to transcend the boundaries of carton printing and die cutting.

Product Parameters

 

Feeding unit:

1. Showcasing the pinnacle of precision, our paper feeding unit features Taiwan Province's leading edge technology, perfectly melding reliability with unparalleled performance. The use of top-tier bearing steel in the wheel shaft ensures that our system is built to last, delivering unmatched results each time.
2. Navigate operations effortlessly with our state-of-the-art control panel, boasting a 7-inch color touch screen for an intuitive man-machine interface. Whether you are monitoring current phases, machine speed, or adjusting system settings like fan speeds and alignment, our dual operating systems offer manual and automated control, putting precision at your fingertips for flawless operation every time. Seamlessly oversee paper feeding, printing, slotting, and die cutting sections.
3. Experience unparalleled paper feeding efficiency with our suction fan, which adapts to diverse cardboard sizes using a frequency converter-controlled motor. This innovation not only conserves energy for cost-effective operation but also elevates printing quality, thanks to the dust removal fan's robust motor and multiple dust brushes that meticulously cleanse your cardboards.
4. Our leading edge paper feeding system is engineered for superior performance across all corrugated shapes, balancing stable precision and high-speed accuracy. Opt for the 'Soft Pressing' high matching type to minimize friction, prevent cardboard damage, and maintain corrugated strength, effectively handling E-groove and lower quality cardboards with enhanced efficiency and reduced congestion.
5. By leveraging the leading edge of the cardboard as a precise positioning benchmark, we significantly reduce discrepancies in cardboard length. This ensures a synchronized transition to the pulley, maintaining consistent speed and precision throughout the process.
6. Effortlessly adjust with our electric left-right stop gauges, offering synchronized or independent operation. The cardboard dragging frame can be adjusted electrically for width adaptability, while the manually operated front baffle offers both reliability and ease of use, perfect for any production needs.
7. Our innovative electric control machine, coupled with an alarm system, manages unit opening and closing with heightened safety measures. Features like a friction clutch transmission shaft and pneumatic interlocking device prevent mishaps, while overload protection allows for quick resumption of normal production, reducing wastage from misaligned printing.
8. Our lower roller is a marvel of engineering, crafted from seamless steel and enriched with wear-resistant layers, delivering flawless cardboard movement. The dual-layer rubber feed rollers ensure elasticity and ease of use, while the quick-release design allows for rapid operations. With our precision two-stage worm gear adjustment mechanism, enjoy seamless manual control for all your needs.
   Printing unit:
   Printing plate roller
   The epitome of engineering excellence, our printing plate roller boasts a robust diameter under ¢524mm, crafted from high-grade steel and fine-tuned for dynamic balance. Its surface undergoes hard chromium plating for ultimate endurance and ideal high-speed printing. The engraved reference lines facilitate easy plate hanging and alignment, with a ratchet-secured fixed plate winding shaft and a plate hanging groove for swift changes. Electrically adjustable with a 12mm range, the axial distance adjustment is seamless, enhancing precision whether in motion or still.360°degree circumference adjustment with unparalleled finesse, ensuring flawless results with every turn. 360° Our sophisticated degree computerized control system masterfully orchestrates motor operation adjustments with seamless precision, whether the machine is in motion or at rest. The elegant touch screen not only displays but also auto-adjusts the input size, enhancing operational ease and precision. Discover the automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position, which activates with just a click, propelling the equipment to the optimal position for plate hanging and significantly boosting labor efficiency. The inclusion of a convenient pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, streamlining both plate changes and maintenance with unparalleled efficiency.

Impression Roller

1. Crafted from seamless, top-tier steel pipe, the impression roller undergoes exquisite fine processing, ensuring a robust and reliable performance. With rigorous dynamic and static balance corrections, it guarantees steadfast operation. The roller's journey involves quenching, tempering, hot charging, followed by dynamic and static balance, and is topped off with surface fine grinding and electroplating, all contributing to its extraordinary and unparalleled performance.
2. Our innovative backlash-free gear adjustment mechanism ensures that the gear maintains unwavering meshing during any adjustments, guaranteeing precise transmission. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by a precise scale display. Employing a 1:200 double-stage worm gear box for positioning adjustments, it offers an adjustable range of 0-12mm, ensuring an unmatched level of precision and accuracy.

Metal Anilox Roller

1. The anilox roller cots boast a pioneering cantilever structure that simplifies both installation and maintenance, with an option to incorporate a scraper system later. Skillfully manufactured by the celebrated 'Haili Roller' in Changzhou, Jiangsu Province, the roller is crafted using high-quality steel and is processed with cutting-edge technology. This ensures long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Choose from an array of mesh numbers: 200, 220, 250, or 280 lines/inch to perfectly meet the specific demands of your printed products.
2. Ingenious pneumatic pressing actions intelligently adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system activates to prevent ink from drying. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, offering swift and convenient ink mixing or washing to maximize productivity.
3. To enhance performance, consider the optional ceramic net roller (additional price applies). The steel pipe surface is exquisitely clad in ceramic, then refined by grinding and laser engraving to guarantee uniformly inked dots ranging from 200-400 lines/inch.

Rubber Roller

1. Engineered with excellence by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes and undergo dynamic and static balance treatments. The exterior is skillfully encased in premium Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders shape them to ensure perfect height and accuracy of the cots, delivering an unmatched ink application experience.
2. With a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures a consistent and uniform ink application. Following any adjustment, gravity-induced self-locking occurs, and the rubber roller effortlessly separates from the anilox roller post-cleaning to prevent deformation and maintain elasticity, guaranteeing long-term durability.

Scraper System

1. Revolutionize your ink management with our state-of-the-art chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in delivering exceptional ink management while minimizing waste, due to its automatic compensation feature that ensures the anilox roller and scraper maintain perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, you'll find upgrading from any outdated cots or single scraper system a breeze. Fully enclosed, it's especially suited for volatile solvent units, enhancing environmental conditions and curtailing solvent usage.
2. Achieve precision with our superbly accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results. The sealing system, equipped with an adjustable compensation feature, allows for uninterrupted operation, guaranteeing a fully sealed ink delivery system. Our innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.

Ink supply system

1. Step into the future with our revolutionary ink supply system, meticulously crafted with a one-way diaphragm type pneumatic pump that excels in water recovery, optimizing both filtration and circulation. For those utilizing optional scraper ink control, our system includes a double-acting diaphragm pump for added versatility. An intuitive automatic sensing and detection feature keeps a vigilant eye on ink levels, immediately alerting you to any irregularities with a sophisticated warning system and alarm bell, ensuring utmost safety and peak functionality.
2. Our ink supply pipe's transparent design and elevated ink storage cup provide an unobstructed view of ink levels throughout production. Innovative features like our circulating cleaning pipeline and ink roller make operations a breeze, delivering swift, thorough cleaning and maintaining a steady ink supply, crucial for seamless and continuous productivity.

Phase adjustment mechanism
1. Take charge with unrivaled precision through our printing plate roller phase adjustment, effortlessly managed via a frequency converter. Experience the flexibility of 360-degree phase adjustments, seamlessly adaptable whether the machine is active or at rest, providing you unmatched control over your operations.
2. Our cutting-edge technology integrates a frequency converter to regulate motor speed, combined with an encoder and advanced PLC programming, ensuring phase adjustment precision is maintained within an extraordinary 0.2mm, setting new standards in accuracy.
Pneumatic interlocking brake positioning device

1. Harness the power of our sophisticated cylinder brake mechanism, engineered for stabilizing machine operations with precision. Whether you're separating the machine or fine-tuning the phase, it guarantees rotation restriction and secures the original gear position flawlessly.
2. Discover the simplicity of operation where each printing unit is fitted with positive and negative inching controls for the main machine. This intuitive system significantly eases the processes of plate erasing, hanging, and color registration, rendering them more efficient and less demanding.

Slotting unit
Touch screen operation control
Embrace the future of slotting with our intuitive touch screen interface, allowing seamless control over the PLC programming automation system. Simply specify product dimensions ('length * width * height') to effortlessly automate the positioning of orders while retaining the ability to manually adjust slotting positions to cater to customer-specific needs, ensuring precision and personalization with every order.

Immerse in efficiency with our vibrant color man-machine interface, which includes menu storage and automatic shift distance compensation. The motor, empowered by a state-of-the-art frequency converter, orchestrates the motor transmission box from Taiwan Province Delta, delivering swift, stable, and precise cutter head displacement. Coupled with an encoder and PLC control box, the system enables sophisticated cutter adjustments, synchronizing all four cutters, significantly reducing adjustment times and amplifying work efficiency.

Unleash the full potential of our pre-pressing, line pressing, and slotting capabilities with a six-axis, fully computer-controlled slotting unit that offers unmatched precision and simplicity.

1. Our innovative single-shaft, double-knife slotted structure, complete with an internal tooth design for box height modifications, ensures lubricant-free carton processing. Equipped for enhanced safety, the slotting unit includes an emergency stop device and enables convenient positive and negative inching throughout the entire machine, offering users flexibility and ease of operation.
2. Crafted to perfection, our standard grooving knife, boasting a robust 7mm thickness crafted from durable alloy steel, exudes remarkable hardness and durability post-heat treatment. The double-blade trimming knife ensures impeccable precision with its razor-sharp edge. Enhanced by a high-quality 45# seamless steel tube shaft, refined through grinding and electroplating, the machine ensures smooth operation. Featuring a large displacement mechanism for the middle cutter, along with adaptable trimming and cutting devices, it showcases exceptional production adaptability. The elastic double-blade trimming knife guarantees seamless, cost-effective trimming.
3. Harnessing the latest in linear guide rail technology, this machine ensures unrivaled stability and precise slotting phase accuracy. A sophisticated ten-screw automatic adjustment system synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. With cutting-edge button and touch screen interfaces, this system delivers unprecedented precision.

Pre-pressing wheel and line pressing wheel

1. Crafted with unparalleled precision, our upper and lower shafts are constructed using premium-grade steel, undergoing rigorous processes including quenching, tempering, and electroplating to ensure both dynamic and static balance. Featuring four sets of innovative line pressing wheels, this machine excels at preventing cardboard crushing, delivering consistently smooth and immaculate line pressing results. The slotting component is further refined with advanced prepressing wheels that enhance line shape, significantly reduce cracking, and preserve the box's structural integrity even after dual prepressing and pressing.
2. Manually fine-tune the gap dial for the wire pressing wheel with an impressive adjustable span ranging from 2-12mm. Our cutting-edge backlash-free adjustment system allows flawless gear adjustment without disturbing gear meshing, guaranteeing unmatched transmission precision every single time.

Slotted Phase Adjusting Mechanism

1. Harnessing the power of a sophisticated planetary gear system, our slotting phase integrates seamlessly with PLC and electric digital input, delivering meticulous 360-degree adjustments. Enjoy the flexibility of making adjustments effortlessly, whether the machinery is in operation or at a standstill, ensuring precision at all times.

Die-Cutting Unit

1. Exquisitely engineered, our knife plate roller boasts an outer diameter of < ¢486mm with a knife template diameter of < ¢536mm, crafted from premium cast steel. Enhanced with surface grinding and balance correction, it assures operational stability, while shaft electroplating guarantees consistent hole separation and uniformity.
2. Designed to perfection, the die template features 10M bolt holes with an axial spacing of 100mm and 18 equal radial divisions. The die cutter height is set at 25.4mm, complemented by wooden templates with thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and precision.

Rubber Roller (Upper Roller)
1. The rubber pad roller showcases a diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm, embodying a quick-change design for supreme wear resistance and longevity. Fashioned from exceptional cast steel, it undergoes quenching, tempering, and refined surface grinding to guarantee optimal running stability.
2. Electrically fine-tune the gap between the knife die roller and the rubber pad roller with an unwavering air-lock fixed adjusting mechanism. Our 50mm mechanical transverse device offers speed difference compensation, ensuring even wear across different knife positions, thereby significantly extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Our state-of-the-art electric grinding system revitalizes the rubber pad with rapid and efficient corrections, remarkably extending its service life and ensuring consistent performance.
Phase Adjusting Device
1. Our die-cutting phase is equipped with electric digital 360-degree adjustment capabilities, allowing seamless modifications regardless of whether the equipment is in full operation or at rest, ensuring precision customization at your fingertips.
Drive Gear

1. Immaculate high-precision helical gear transmission is realized through gears meticulously crafted from 20GrMnTi high-quality alloy steel. These undergo a comprehensive process of quenching, high-frequency quenching, and gear grinding, resulting in effortless operation, subdued noise levels, and a persistent hardness of HRC58-62. These remarkable features safeguard the printing register accuracy over time, with minimal wear.

2. Experience flawless performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This revolutionary solution eradicates gaps during high-torque usage, granting effortless installation and maintenance. Immerse yourself in the brilliance of enduring transmission accuracy, promising impeccable printing registration on every occasion.
3. Our state-of-the-art gear lubrication system incorporates an automated spray lubrication mechanism driven by a precision gear oil pump. This ensures constant transmission accuracy, while prolonging the longevity and maximizing the performance capabilities of your machinery.
Motor Part

1. Uncover the extraordinary capabilities of our main motor, meticulously regulated by the esteemed 'Dongli' frequency converter. Revel in seamlessly smooth operations characterized by minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet, stable performance across all operations.
2. Our state-of-the-art machinery, crafted with precision, leverages the unparalleled capabilities of Zhongxin fans for dual functionalities: superior adsorption and efficient dust removal. At its core lies the dependable Zhejiang DH phase motor, paired seamlessly with the renowned Taiwan Province Taibang ink homogenizing motor. This synergistic blend guarantees a harmonious operation, characterized by exceptionally low noise levels and unwavering power stability, thus setting a new standard in machinery performance.

Bearing part
1. Equipped with the esteemed 'NSK' main bearings, our machine is engineered for exceptional precision and long-lasting resilience. Enhancing this, we incorporate bearings from prestigious domestic producers such as Wahalo, which ensure our products meet and exceed precision benchmarks of P6, P5, and P4. This meticulous selection assures adherence to the Z1 group or higher vibration standards, offering unparalleled reliability and consistency.
Electrical components
1. Our sophisticated machinery features a dedicated electronic control unit for each component, emphasizing safety and steadfast reliability. We employ high-quality components from Zhejiang Zhengtai for our relays, indicator lights, buttons, and contactors, ensuring optimal performance. Additionally, the integration of Yadeke pneumatic components, including precision solenoid valves and cylinders, contributes to the flexible, robust, and enduring functionality of our system.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting top-tier corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly possesses prestigious import and export rights. Our flagship innovations encompass the advanced 3-layer, 5-layer, and 7-layer corrugated board production lines, powerful cardboard production line, and high-efficiency carton production line. Pioneering the industry, we also offer the intelligent digital printer machine and fully automatic highdefinition highspeed printing slotting die cutting machine, complemented by the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our impressive portfolio includes the precision-engineered roller paper cutter machine, state-of-the-art cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are celebrated for their safety, stability, and exceptional performance, securing over ten national patents. They strictly comply with the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure optimal efficiency and reliability, offering customized services and expert remote video guidance. We provide overseas technical support with our team of skilled engineers, available round-the-clock, committed to assisting you.
Driven by a global vision, our products are proudly exported to countries like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading unparalleled quality worldwide. While our prices may not be the lowest, we guarantee unmatched quality. We believe in discussing price upfront to avoid compromising on quality later, securing our competitive advantage in the industry landscape.
Global trade with integrity at our core. Partner with us to discover your most trustworthy ally worldwide. Begin a world-class journey right here with us.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.