Step into the realm of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This masterpiece of engineering is designed to deliver unparalleled precision and efficiency, significantly boosting your production capacities. Witness the seamless integration of processes that guarantees superior output quality every time. Uncover the next generation of carton printing and die-cutting, where high performance is perfectly complemented by remarkable speed and steadfast reliability. Elevate your operations to new heights with this revolutionary machine, tailored to meet the demands of the future.
Detailed Photos
Product Description
Introducing the pinnacle of innovation, the High Performance Carton Printer Die Cutter Machine for Efficiency-a true marvel in modern engineering designed to catapult your production capabilities to unprecedented heights. This versatile dynamo performs a symphony of processes, seamlessly integrating multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching into one fluent operation. Our avant-garde technology employs powerful adsorption for precise paper feeding, while the main machine's sophisticated frequency converter and fan system orchestrate seamless start and stop functions, achieving flawless synchronization. With a high-power dust removal fan, the machine effortlessly cleans the cardboard surface, priming it for immaculate precision printing. Its intuitive user interface, featuring dual touch screens, is driven by an advanced PLC programming system, offering an unmatched human-machine synergy that refines control from feeding through to output. Amplifying operational safety and monitoring, the main machine's forefront boasts real-time paper output monitoring, delivering continuous insights into the paper output department's status during every phase, ensuring operator safety and peak machine efficiency. Each component of this cutting-edge apparatus is equipped with an electric opening and closing mechanism, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing flawless operation, stunning print quality, and impeccable color registration. The machine's transmission shafts, honed with dynamic and static balance treatment, and its gears, subjected to precision enhancement processes like carburization and grinding, achieve extraordinary hardness of HRC52-58 and precision grade 6. These components are supported by an innovative spray circulating lubrication system with a convenient circulating oil display for constant visual monitoring. The robust, keyless connection ring secures the steadfast link between gear and shaft, promising unwavering reliability. In essence, this machine epitomizes automation, ease of use, and maintenance, delivering impeccable color accuracy, exquisite print patterns, and unparalleled production efficiency. It stands as the ultimate solution for innovators aiming to redefine the horizons of carton printing and die cutting.
Product Parameters
Feeding unit:
- Discover a new dimension of precision and reliability with our paper feeding unit, which is equipped with state-of-the-art Taiwan Province leading edge technology. The premium paper feeding wheel shaft, meticulously crafted from superior bearing steel, promises unmatched durability and outstanding performance for your diverse production needs.
- Our user-friendly control panel is a masterstroke in design, featuring an engaging 7-inch color touch screen that simplifies the man-machine interface. Enjoy seamless communication across paper feeding, printing, slotting, and die-cutting sections, while managing operations in real-time. Monitor every aspect from current phases and machine speed to counting, alongside adjusting system settings like fan speeds and alignment at the touch of a button. Our dual operating systems provide the flexibility of both manual and automatic control, ensuring precision meets your every requirement.
- Our suction fan revolutionizes the paper feeding process by adapting seamlessly to different cardboard sizes. Governed by a frequency converter-controlled motor, it not only slashes power consumption for heightened cost efficiency but also amplifies printing quality. The dust removal fan's robust motor, coupled with multiple dust brushes, guarantees a pristine surface by thoroughly removing impurities from your cardboards.
- Elevate your operations with our leading edge paper feeding system, boasting a standard type perfect for all corrugated shapes, delivering impeccable stability and precision. The vacuum negative pressure suction offers high-speed accuracy, while the 'Soft Pressing' high matching type further minimizes friction, reduces cardboard damage, and preserves corrugated strength. Experience seamless transportation of even E-groove and lower quality cardboards, optimizing workflow and diminishing congestion.
- Harness the precision of the leading edge of the cardboard as a positioning benchmark, significantly reducing discrepancies in cardboard length. As the cardboard gracefully transitions to the pulley, it maintains a consistent synchronized speed, ensuring a smooth, precision-driven operation without the risk of speed discrepancies.
- Our electric left-right stop gauges simplify adjustments, providing the option for synchronized or independent operation. The cardboard dragging frame is electrically adaptable in width, while the front baffle, manually lifted, offers both reliability and easy handling.
- Our unit's opening and closing are meticulously managed by an advanced electric control system, enhanced with an alarm setup that elevates safety standards. Key features such as friction clutch transmission shaft and pneumatic interlocking devices prevent mishaps, ensuring security and precision. The overload protection feature safeguards critical components, allowing swift resumption of standard production post-adjustments, effectively reducing wastage from misaligned printing.
- The lower roller in our system, crafted from top-tier seamless steel, is finely ground and electroplated to maximize friction for flawless cardboard movement. Dual-layer rubber feed rollers, designed with elasticity and wear-resistant layers, feature a quick-release design for swift operations. Our precision-driven two-stage worm gear adjustment mechanism, complemented by a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
Our meticulously crafted printing plate roller, with a diameter under ¢524mm (including the plate diameter under ¢536mm), is constructed from high-quality steel, its surface finely ground, hard chromium plated, and dynamically balanced for flawless high-speed operation. Ingeniously designed, its shaft features engraved reference lines on horizontal and circumferential planes for straightforward plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are a breeze. The axial distance adjustment between the printing plate roller and the left-right pulling displacement spans an easy 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear orchestrates the360°degree circumference adjustment with masterful precision, and the 360° Experience cutting-edge technology with our state-of-the-art degree computerized control system, which orchestrates motor operations with flawless precision. Whether in motion or at rest, the touch screen provides an elegant interface that not only displays but auto-adjusts the input size, delivering unmatched operational ease and precision. The automatic zeroing mechanism is a game-changer; it positions the printing plate roller to perfection with a simple click, optimizing labor efficiency. The pedal switch adds to the convenience by allowing seamless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance.
Impression roller
- Crafted with excellence, our impression roller is engineered from top-tier seamless high-quality steel pipe, undergoing meticulous processing for unparalleled performance. Its dynamic and static balance corrections ensure unwavering stability during operation. Enhanced through quenching, tempering, and hot charging, combined with surface fine grinding and electroplating, this roller stands as a benchmark of reliability and durability.
- Discover the precision of our backlash-free gear adjustment mechanism, ensuring flawless meshing during adjustments for optimum transmission precision. The manual micro-adjustment feature allows precise control of the gap between the printing plate roller and the impression roller, easily visualized via a scale display. Our 1:200 double-stage worm gear box offers positioning adjustments with an adjustable range of 0-12mm, guaranteeing superior precision and accuracy.
Metal anilox roller
- Our anilox roller cots feature a pioneering cantilever structure, simplifying installation and maintenance with the option to integrate a scraper system. Produced by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, each roller is crafted from high-quality steel using cutting-edge technology. Enjoy enhanced durability, wear and corrosion resistance, and superior ink control with mesh numbers ranging from 200 to 280 lines/inch, perfectly catering to the diverse needs of your printed products.
- Benefit from our innovative pneumatic pressing actions that adjust the contact between the anilox roller and the printing plate roller, with automatic lifting of the plate upon machine halts. The electric ink uniforming system prevents ink from drying, while independently configurable inking delay times for each printing unit enhance flexibility. The anilox roller's one-way overrunning clutch swiftly disengages from the driving force, allowing for quick and easy ink mixing or washing.
- Opt for our optional ceramic net roller to boost performance and quality. The steel pipe surface is elegantly encased in ceramic, meticulously processed through grinding and laser engraving to deliver consistently inked dots of 200-400 lines/inch.
Rubber roller
- Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots consist of seamless steel pipes treated for dynamic and static balance. The exterior is wrapped in high-grade Ding Qing rubber, offering exceptional resistance to wear and corrosion. Precision CNC grinders ensure the perfect height and accuracy of each cot, optimizing performance.
- Our rubber roller features a 1:200 double-stage worm gear for precise clearance fine adjustment, guaranteeing uniform ink application. Post-adjustment, the self-locking mechanism induced by gravity separates the rubber roller from the anilox roller, preventing deformation and maintaining its elasticity.
Scraper system
- Revolutionize your ink management with our advanced chamber fluid dynamics and ink sealing design. The closed double scraper system excels in delivering ink efficiently while minimizing waste. Its automatic compensation feature maintains the perfect alignment of the anilox roller and scraper for optimal scraping. An anti-corrosion and anti-sticking inner chamber coating simplifies ink transfer and cleaning. This system integrates smoothly into existing setups, offering seamless upgrades from outdated cots or single scraper systems. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions and reducing solvent consumption.
- Achieve unmatched precision with our accurate scraping angle and mechanical precision system. It ensures consistent scraper positioning after replacement for superior scraping results. The sealing system, with its adjustable compensation feature, allows continuous operation without requiring shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, without the need for auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system boasts a highly efficient one-way diaphragm type pneumatic pump. This innovative design effortlessly recovers accumulated water, maximizing filtration and circulation efficiency for superior printing results. For systems with added scraper ink control, we include a robust double-acting diaphragm pump. Our system is also equipped with an intelligent automatic sensing and detection system that continuously monitors ink levels, promptly issuing alerts and warnings for any anomalies, ensuring optimal safety and functionality.
- Enjoy transparency and precision with our ink supply pipe's clear design and a strategically high-mounted ink storage cup, allowing for an unobstructed view of ink levels during production. Our advanced circulating cleaning pipeline and efficient ink roller design simplify operations, ensuring swift, thorough cleaning and a steady ink supply, enabling uninterrupted productivity.
Phase adjustment mechanism
1. Experience unrivaled control with our sophisticated printing plate roller phase adjustment system, seamlessly managed by a precision frequency converter. This system enables effortless 360-degree phase adjustments, applicable whether the machine is in operation or paused, ensuring smooth and precise printing.
2. Our cutting-edge frequency converter collaborates with motor speed management and encoder integration, alongside an advanced PLC programming system, to maintain phase adjustment precision within a remarkable 0.2mm, delivering consistently high-quality results.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is engineered to stabilize machine operations with precision. Whether the task involves machine separation or phase adjustment, it adeptly restricts rotation and maintains the original gear position, securing accuracy and stability.
- Effortlessness is at your fingertips with each printing unit featuring intuitive positive and negative inching controls of the main machine. This streamlined system makes tasks such as plate erasing, hanging, and color registration more efficient and significantly less labor-intensive, enhancing overall productivity.
Slotting unit
Touch screen operation control
Our slotting department offers seamless electrical operations through a user-friendly touch screen interface, effortlessly controlling the PLC programming automation system. By simply inputting product dimensions ('length * width * height') based on the order, the computer system takes charge, positioning the order with ease and precision. Additionally, manual fine-tuning of the slotting position is available, catering to customer specifications for utmost precision and customization.
Dive into a world of efficiency with our vibrant color man-machine interface that offers menu storage and automatic shift distance compensation. The Taiwan Province Delta-powered motor, controlled by a frequency converter, ensures swift, stable, and precise cutter head displacement. The integration of an encoder with the PLC control box facilitates high-profile cutter adjustments, allowing all four cutters to synchronize seamlessly, drastically reducing adjustment time and enhancing workflow efficiency.
Unleash the full potential of our pre-pressing, line pressing, and slotting capabilities with a six-axis, fully computer-controlled slotting system, delivering unmatched precision and effortless operation.
- Our slotting unit showcases a single-shaft, double-knife slotted structure with an innovative internal tooth design for effortless box height adjustments while preventing lubricant contamination of cartons. It includes an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Meticulously crafted, the standard grooving knife is 7mm thick and constructed from durable alloy steel, offering remarkable hardness and resilience post-heat treatment. The double-blade trimming knife provides precision with its razor-sharp edge. The shaft, made from high-quality 45# seamless steel tube, is enhanced by grinding and electroplating for smooth movement. Equipped with a large displacement mechanism for the middle cutter and versatile trimming devices, this machine excels in production adaptability. The elastic double-blade trimming knife ensures smooth, economical trimming.
- Utilizing advanced linear guide rail technology, this machine guarantees stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is expertly controlled through state-of-the-art button and touch screen interfaces, ensuring unmatched precision.
Pre-pressing wheel and line pressing wheel
- Crafted with mastery, both the upper and lower shafts are engineered from top-tier steel, undergoing meticulous quenching, tempering, and electroplating to achieve an impeccable dynamic and static balance. Equipped with four state-of-the-art line pressing wheels, this machine is adept at preventing cardboard crushing, delivering lines that are smooth and precise. The slotting section is fortified with prepressing wheels that refine line shape, minimize cracking, and ensure the box retains its perfect form through dual prepressing and pressing phases.
- Refine the gap dial for the wire pressing wheel manually with an adjustable range from 2 to 12mm. Featuring a backlash-free adjustment mechanism, the gear system maintains flawless meshing, ensuring unmatched transmission accuracy without disruption.
Advanced Slotted Phase Adjusting Mechanism
- With a cutting-edge planetary gear mechanism, the slotting phase offers precision through PLC and electric digital inputs for a seamless 360-degree adjustment. Adjustments can be executed effortlessly, regardless of whether the system is active or idle.
State-of-the-Art Die-Cutting Unit
- Constructed from premium cast steel, the knife plate roller boasts an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm. Surface grinding and balance correction elevate operational stability, and shaft electroplating ensures consistent hole separation.
- Designed with meticulous precision, the die template features 10M bolt holes, an axial spacing of 100mm, and an 18-part radial distribution. The die cutter stands at a height of 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Upper Roller: The Resilient Rubber Roller
1. The sophisticated rubber pad roller, with a diameter under ¢536mm and a corresponding rubber pad diameter of 554mm, is designed for swift changes, boasting remarkable wear resistance and longevity. Crafted from superior cast steel, it undergoes comprehensive quenching, tempering, and fine surface grinding to ensure exceptional running stability.
2. Electrically modulate the gap between the knife die roller and the rubber pad roller, utilizing a reliable air-lock fixed adjustment mechanism. A 50mm mechanical transverse device compensates for speed differences, promoting uniform wear over different knife positions, thus significantly extending the lifespan of the Youli rubber pad.
Innovative Grinding Repair Mechanism
1. The electric grinding of the rubber pad facilitates rapid and efficient corrections, greatly enhancing its service life.
Cutting-Edge Phase Adjusting Device
1. The die-cutting phase allows for electric digital 360-degree adjustment, enabling modifications both during the operation and when the equipment is stationary.
Precision Drive Gear
- Achieve flawless high-precision helical gear transmission with gears forged from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, these gears ensure smooth operation, minimal noise, and enduring hardness of HRC58-62. These qualities guarantee that the printing register accuracy remains consistently impeccable, with minimal wear over time.
2. Experience unmatched performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This forward-thinking solution assures zero gaps during high-torque usage, simplifying installation and maintenance. Delight in the unparalleled precision of long-term transmission accuracy, ensuring perfect printing registration every time.
3. Our state-of-the-art gear lubrication system leverages an automatic spray lubrication system powered by a precision gear oil pump, ensuring steadfast transmission accuracy while preserving the machinery's longevity and peak performance.
Powerful Motor Component
- Discover unrivaled performance with our main motor, precisely controlled by the esteemed 'Dongli' frequency converter. Enjoy flawless, smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, you benefit from superior low-speed rated torque output, ensuring ultra-quiet and stable operation at all times.
- Our state-of-the-art machinery is engineered with the dual functionality of Zhongxin fans, expertly designed to offer both powerful adsorption and efficient dust removal. At the heart of our system lies the dependable Zhejiang DH motor, known for its unwavering reliability, paired with the esteemed Taiwan Province Taibang motor, which excels in ink homogenization. This exceptional configuration ensures an unparalleled synthesis of low noise operation and robust, stable power performance, catering to the most demanding production requirements.
Bearing part
1. Our machine is equipped with superior 'NSK' main bearings, renowned for delivering extraordinary precision and unmatched durability, setting a new standard in mechanical excellence. Further enhancing our machinery's capability, we utilize additional bearings sourced from top-tier domestic manufacturers like Wahalo. This selection guarantees exceptional product accuracy, meeting the highly esteemed P6, P5, and P4 levels, while also achieving or surpassing the stringent Z1 group vibration standards, ensuring peak performance and longevity.
Electrical components
1. Each of our units boasts an independent electronic control system that ensures unparalleled safety and reliability. We incorporate only the finest components, with Zhejiang Zhengtai providing our relays, indicator lights, buttons, and contactors, assuring top-tier performance. The inclusion of Yadeke's advanced pneumatic components, including solenoid valves and cylinders, promises a seamless integration that delivers flexible, robust, and enduring performance, making our machines the ideal choice for all your operational needs.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Zhanzhuo Machinery, we are committed to delivering the finest corrugated cardboard carton machinery, proudly holding esteemed import and export rights. Our premier offerings encompass the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, built-tough cardboard production line, and the remarkably proficient carton production line. Our expertise further extends to the groundbreaking intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, alongside the revolutionary intelligent automatic highspeed folder gluer machine, stitcher machine, and the adaptable gluer and stitcher machine. Our distinguished selection also includes the meticulously crafted roller paper cutter machine, sophisticated cardboard flute laminating machine, roller to roller film laminating machine, and the innovative partition assembler machine. Our products are celebrated for their safety, stability, and outstanding performance, earning accolades with over ten national patents. They comply with the rigorous ISO9001 quality management system and uphold CE EU certifications. Our unmatched presales and after-sales services guarantee efficiency and dependability, offering tailored services and expert remote video guidance. We deliver overseas technical support through our team of seasoned engineers, ready to support you 24/7.
With a far-reaching global perspective, our products proudly make their way to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, extending supreme quality across the globe. Although our prices may not be the lowest, we assure you of unparalleled quality. It is our preference to discuss pricing upfront rather than apologize for quality shortcomings later, sustaining a commanding presence in the competitive market landscape.
Global trade with integrity as our guiding principle. Join forces with us and experience the most reliable partner on the world stage. Embark on an unparalleled journey of excellence, starting right here with Zhanzhuo Machinery.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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