Step into a new era of technological excellence with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine! This marvel of modern engineering is designed to bring unparalleled precision and top-tier efficiency to your production line. Experience a transformative boost in capability as you seamlessly enhance operations and consistently achieve superior output quality. Embrace the future of carton printing and die-cutting technology, where high performance is perfectly paired with extraordinary speed and unwavering reliability. Elevate your production game to extraordinary heights today!
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency-a true marvel of modern engineering crafted to elevate your production capabilities to unprecedented heights. This versatile powerhouse flawlessly executes a myriad of processes, including vibrant multi-color printing, precise line pressing, seamless slotting, meticulous trimming, perfect corner cutting, intricate die cutting, and accurate punching-all within a single, streamlined operation. Leveraging advanced leading-edge technology, the machine expertly employs adsorption for efficient paper feeding, while the main machine's sophisticated frequency converter and fan ensure impeccably synchronized start and stop functions. Equipped with a robust high-power dust removal fan, this machine proficiently cleanses the cardboard surface, priming it for precision-perfect printing. The user-friendly interface features both a main and a side touch screen, governed by an advanced PLC programming system, which facilitates a seamless human-machine interaction, optimizing control over every aspect of operation-from feeding to output. For enhanced operational safety and monitoring, the machine's front is equipped with paper output monitoring equipment, providing real-time insights into the paper output department's status during both start and stop phases, thereby ensuring operator safety and machine efficiency. This state-of-the-art equipment boasts components outfitted with electric opening and closing systems, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system-guaranteeing smooth operation, stunning print quality, and impeccable color registration. The transmission shafts are crafted with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. A robust, keyless connection ring secures the link between gear and shaft, ensuring utmost reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It stands as the ultimate solution for those eager to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Embrace the future with our innovative paper feeding unit, showcasing cutting-edge Taiwan Province leading edge technology. Designed with precision and unparalleled durability, the paper feeding wheel shaft is masterfully crafted from premium bearing steel, promising reliability and unmatched performance.
- Our state-of-the-art control panel is equipped with a vibrant 7-inch color touch screen, ensuring a seamless and intuitive man-machine interface. Effortlessly manage operations across paper feeding, printing, slotting, and die cutting sections in real-time. From overseeing current phases, machine speed, and counting to fine-tuning system settings like fan speed and alignment, everything is conveniently at your fingertips for quick, safe, and straightforward operation. With dual operating systems, you enjoy both manual and automated controls, perfectly catering to every requirement with precision.
- The inclusion of a suction fan revolutionizes paper feeding by adapting to varying cardboard sizes with a frequency converter-controlled motor. This not only slashes power consumption for greater cost efficiency but also elevates printing quality. The dust removal fan's robust motor, complemented by multiple dust brushes, diligently purifies cardboard surfaces of impurities.
- Discover excellence with our leading-edge paper feeding system, available in a standard type suited for all corrugated shapes, delivering impeccable stability and precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type for additional advantages: diminished friction, reduced cardboard damage, and enhanced preservation of corrugated strength. This advanced system effortlessly conveys E-groove and lower-quality cardboards, optimizing time and reducing congestion.
- Utilizing the leading edge of the cardboard as a precise positioning benchmark, any discrepancies in length are effectively minimized. As the cardboard transitions to the pulley, it maintains a synchronized speed, ensuring a smooth journey devoid of any speed variance that could compromise precision.
- Effortlessly adjust with our electric left-right stop gauges, offering both synchronized and independent options. The cardboard dragging frame is electrically adaptable for width, while the front baffle, manually lifted, offers reliability with user-friendly operation.
- Revolutionize safety and precision with our unit's innovative opening and closing system, managed by an electric control machine with an integrated alarm system. This setup enhances safety, preventing accidents with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection safeguards vital components, allowing for swift resumption of normal production after adjustments, thereby preventing waste from misaligned printing.
- Our paper feeding system's lower roller is a masterpiece, crafted from superior seamless steel, finely ground, and electroplated for optimal friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, with elasticity and wear-resistance layers, combined with a quick-release design, ensure efficient operations. The precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, promises seamless manual control.
Printing unit:
Printing plate roller
Engineered with precision, the printing plate roller features a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Constructed from top-grade steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for flawless high-speed printing. The shaft's horizontal and circumferential planes are engraved with reference lines, simplifying plate hanging and alignment. A ratchet-secured fixed plate winding shaft and a plate hanging groove make plate changes swift and effortless. The adjustable axial distance between the printing plate roller and the left and right pulling displacement spans an impressive 6mm, electrically modifiable for a robust 12mm adjustment range. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically governs the360°degree circumference adjustment with unparalleled finesse, ensuring smooth operation and precision. 360° The degree computerized control system masterfully orchestrates motor operation adjustments with flawless precision, whether in motion or at a standstill. A user-friendly touch screen not only displays but also dynamically auto-adjusts the input size, elevating both operational ease and precision. With the automatic zeroing feature for the printing plate roller, a simple click propels the equipment into the prime position for plate hanging, drastically enhancing labor efficiency. Additionally, the convenient pedal switch permits smooth forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes meticulous fine processing. Its dynamic and static balance corrections guarantee steadfast and reliable operation. The combination of quenching, tempering, hot charging, dynamic and static balance, along with surface fine grinding and electroplating, ensures superior performance that is second to none.
- Boasting a backlash-free gear adjustment mechanism, the gear maintains perfect meshing during adjustments, ensuring transmission precision and reliability. Manual micro-adjustment of the gap between the printing plate roller and the impression roller is made easy with a scale display. With a 1:200 double-stage worm gear box for positioning adjustments, a precise and adjustable range of 0-12mm is achieved, ensuring impeccable accuracy.
Metal anilox roller
- Our anilox roller cots feature an innovative cantilever structure that simplifies installation and maintenance, providing the option to integrate a scraper system at a later stage. Crafted by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are made from premium-quality steel and processed using cutting-edge technology, ensuring exceptional durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch to perfectly match the specific requirements of your printed products.
- The brilliant pneumatic pressing actions adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine stops. Meanwhile, the electric ink uniforming system activates, preventing ink from drying out. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, providing swift, effortless ink mixing or washing.
- For an enhanced printing experience, opt for the optional ceramic net roller (additional cost applies). The surface of the steel pipe is elegantly sheathed in ceramic, refined by grinding and laser engraving, ensuring uniformly inked dots ranging from 200-400 lines/inch.
Rubber roller
- Designed by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from premium seamless steel pipes, undergoing both dynamic and static balance treatments. The exterior is clad in the finest Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders meticulously shape them, ensuring impeccable height and accuracy.
- The roller employs a 1:200 double-stage worm gear clearance fine adjustment to ensure consistent and uniform ink application. Once adjusted, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller after cleaning, preventing deformation and maintaining elasticity.
Scraper system
- Experience transformative ink management with our pioneering chamber fluid dynamics and ink sealing design. Our closed double scraper system boasts remarkable ink delivery while minimizing waste, thanks to its automatic compensation feature ensuring the anilox roller and scraper maintain impeccable alignment for optimal scraping. The anti-corrosion and anti-sticking coating inside the chamber simplifies both ink transfer and cleaning processes. Seamlessly integrate our system, effortlessly upgrading from outdated cots or single scraper systems. Fully enclosed, it is ideally suited for volatile solvent units, significantly enhancing environmental conditions and reducing solvent usage.
- Achieve unprecedented precision with our perfectly calibrated scraping angle and mechanical accuracy. Our system ensures consistent scraper positioning post-replacement, delivering top-tier scraping results every time. The innovative sealing system, equipped with an adjustable compensation feature, enables continual operation without shutdowns, guaranteeing a fully sealed ink delivery system. The novel sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required.
Ink Supply System
- Our state-of-the-art ink supply system is a masterpiece of innovation, featuring a one-way diaphragm type pneumatic pump that meticulously recovers accumulated water. This enhances both filtration and circulation efficiency, granting unrivaled performance. For systems with our optional scraper ink control, a double-acting diaphragm pump is included. The system is equipped with a sophisticated automatic sensing and detection mechanism that vigilantly monitors ink levels, promptly issuing alerts for any anomalies. This is complemented by a robust warning system and alarm bell, ensuring optimal safety and uninterrupted functionality.
- With a transparent ink supply pipe and an elegantly high-mounted ink storage cup, you have a clear view of ink levels during production. Our cutting-edge circulating cleaning pipeline and ink roller streamline operations, ensuring rapid and efficient cleaning, while maintaining a stable ink supply for seamless and uninterrupted productivity.
Phase Adjustment Mechanism
1. Experience unrivaled control with our sophisticated printing plate roller phase adjustment, masterfully managed by a frequency converter. Enjoy the luxury of 360-degree phase adjustments, seamlessly applicable whether the machine is in operation or at rest.
2. With our cutting-edge frequency converter governing motor speed and integrated encoder technology, expertly combined with an advanced PLC programming system, phase adjustment precision is maintained within an impressive tolerance of 0.2mm, guaranteeing excellence in every print.
Pneumatic Interlocking Brake Positioning Device
- Our pioneering cylinder brake mechanism is engineered to ensure machine stability. Whether isolating the machine or adjusting phases, it guarantees restricted rotation, preserving the original gear position with unmatched precision.
- Experience the ultimate in operational ease with each printing unit, featuring both positive and negative inching controls of the main machine. This intuitive system simplifies processes like plate erasing, hanging, and color registration, enhancing efficiency while reducing labor demands.
Slotting Unit
Touch Screen Operation Control
Our slotting department's revolutionary electrical operations are effortlessly controlled with a sophisticated touch screen interface that manages the PLC programming automation system. Simply input product dimensions ('length * width * height') corresponding to the order, and watch as the computer system automatically positions the order with extraordinary ease and precision. You can also manually fine-tune slotting positions to satisfy customer specifications, achieving unparalleled customization and accuracy.
Delve into a world of efficiency with our color-friendly man-machine interface, offering menu storage and automatic shift distance compensation. The motor, driven by a state-of-the-art frequency converter, seamlessly directs the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The encoder, synchronized with the PLC control box, facilitates high-profile cutter adjustments, empowering all four cutters to synchronize distances, significantly reducing adjustment time and maximizing work efficiency.
Unleash the full potential of pre-pressing, line pressing, and slotting prowess with a groundbreaking six-axis, full computer-controlled slotting part, delivering unmatched precision and effortless operation.
- Our innovative single-shaft, double-knife slotted structure, complete with an internal tooth design for box height adjustments, prevents lubricant contamination of cartons. The slotting unit incorporates an emergency stop device for enhanced safety and provides convenient positive and negative inching throughout the entire machine, offering unparalleled flexibility and user-friendly operation.
- Crafted to the pinnacle of perfection, the standard grooving knife boasts a profound 7mm thickness, forged from robust alloy steel. Post heat treatment, it exudes unmatched hardness and resilience. The double-blade trimming knife stands as a paragon of precision with its razor-sharp edge. The high-quality 45# seamless steel tube forms the shaft, refined by grinding and electroplating for impeccable movement. Equipped with a large displacement mechanism for the middle cutter, along with versatile trimming and cutting devices, this machine epitomizes remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-efficient trimming.
- At the forefront of technological advancement, this machine incorporates cutting-edge linear guide rail technology, delivering unmatched stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system, seamlessly synchronizing the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is managed through state-of-the-art button and touch screen interfaces, ensuring unparalleled precision and performance.
Pre-Pressing Wheel and Line Pressing Wheel
- Crafted with precision and expertise, the upper and lower shafts of our Flexo Printing Machine boast high-quality steel that is meticulously quenched, tempered, and electroplated to achieve optimal dynamic and static balance. Equipped with four advanced line pressing wheels, this machine adeptly prevents cardboard crushing, guaranteeing line pressing that is smooth and impeccably tidy. The slotting section is ingeniously augmented with prepressing wheels, enhancing line shape, minimizing cracking, and ensuring the box remains uniformly structured after dual prepressing and pressing.
- Experience precise refinement with our manually adjustable gap dial for the wire pressing wheel, offering a versatile range of 2-12mm. Our advanced backlash-free adjusting mechanism assures that gear adjustment is seamlessly integrated, maintaining flawless gear meshing and impeccable transmission accuracy.
Slotted phase adjusting mechanism
- Embrace engineering excellence with our sophisticated planetary gear mechanism in the slotting phase, featuring PLC and electric digital input for precise 360-degree adjustments. These adjustments can be effortlessly executed, whether the equipment is actively running or at a halt.
Die-cutting unit
- Our knife plate roller, with an impressive outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is masterfully crafted from premium cast steel. Enhanced through surface grinding and balance correction, it assures unmatched operational stability. The roller's shaft electroplating guarantees consistent uniformity in hole separation, setting a new benchmark in precision.
- Designed with exactitude, the die template bolt holes feature a 10M specification with an axial spacing of 100mm, and are divided into 18 equal parts radially. The precision of the die cutter height at 25.4mm is coupled with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring outstanding compatibility and performance.
Rubber roller (upper roller)
1. Our rubber pad roller is engineered with a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. This quick-change design assures exceptional wear resistance and extended longevity. Crafted from high-quality cast steel, it undergoes quenching, tempering, and fine surface grinding to ensure outstanding operational stability.
2. Achieve precise control with our electrically adjustable gap between the knife die roller and the rubber pad roller, leveraging a robust air-lock fixed adjusting mechanism. The 50mm mechanical transverse device provides essential speed difference compensation, promoting uniform wear across diverse knife positions, and substantially extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding feature for the rubber pad delivers swift and efficient corrections, significantly boosting its service life and ensuring peak performance.
Phase adjusting device
1. The die-cutting phase offers cutting-edge electric digital 360-degree adjustment capabilities, allowing seamless modifications during both the operation and stoppage of the equipment.
Drive gear
- Our state-of-the-art high-precision helical gear transmission is crafted with gears made from premium 20GrMnTi alloy steel. Through quenching, high-frequency quenching, and gear grinding, the result is smooth operation, minimal noise, and enduring hardness of HRC58-62. These qualities ensure consistent printing register accuracy, maintaining integrity over extensive use.
2. Experience flawless performance with our innovative shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve ensuring a keyless connection. This cutting-edge solution guarantees zero gaps even during high-torque operations, offering effortless installation and maintenance. Enjoy the sustained brilliance of long-term transmission accuracy, ensuring impeccable printing registration with every use.
3. Our advanced gear lubrication system features an automatic spray lubrication system, driven by a precision gear oil pump. This system guarantees constant transmission accuracy and is pivotal in safeguarding the longevity and optimum performance of your machinery.
Motor part
- Unlock unparalleled performance with our main motor, expertly controlled by the acclaimed 'Dongli' frequency converter. Revel in the seamless, smooth operation featuring minimal vibration and noise. The 'Taiwan Province Delta' frequency converter offers superior low-speed rated torque output, ensuring ultra-quiet and stable operation throughout your machinery's lifecycle.
- Our state-of-the-art machinery masterfully utilizes Zhongxin fans, ingeniously designed for dual functions of adsorption and dust removal. The robust Zhejiang DH motor is the cornerstone of our phase motor section, paired expertly with the highly esteemed Taiwan Province Taibang motor for ink homogenization. This dynamic duo provides an unparalleled blend of whisper-quiet operation and unwavering power performance.
Bearing part
1. Our machine proudly features elite 'NSK' main bearings, a testament to our commitment to precision and longevity. These exceptional bearings promise an extraordinary level of accuracy and durability. Augmenting this is our selection of superior bearings from renowned domestic names like Wahalo, ensuring product precision at P6, P5, P4 standards and achieving vibration excellence at Z1 group or higher.
Electrical components
1. Our cutting-edge units boast individual electronic control units, ensuring unmatched safety and dependability. We employ top-tier components from Zhejiang Zhengtai, powering our relays, indicator lights, buttons, and contactors with exceptional quality. The seamless integration of Yadeke pneumatic components, including solenoid valves and cylinders, guarantees a performance that is flexible, robust, and built to last.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Zhanzhuo Machinery holds esteemed rights to import and export. Our flagship creations include the avant-garde 3-layer/5-layer/7-layer corrugated board production line, alongside a robust cardboard production line and a highly efficient carton production line. We also specialize in revolutionary intelligent digital printer machines and the cutting-edge fully automatic highdefinition highspeed printing slotting die cutting machines, as well as the groundbreaking intelligent automatic highspeed folder gluer machines, stitcher machines, and the versatile gluer and stitcher machines. Our distinguished portfolio is further enhanced by the precision-engineered roller paper cutter machines, state-of-the-art cardboard flute laminating machines, roller to roller film laminating machines, and the efficient partition assembler machines. Our products are renowned for their safety, stability, and outstanding performance, having secured over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services guarantee efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers, available round-the-clock to assist you.
With a global vision, our premium products proudly reach nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unmatched quality worldwide. While we may not offer the lowest price, our promise is unparalleled quality. We choose to discuss pricing now rather than apologize for quality later, maintaining a formidable edge in the highly competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us to discover your most trustworthy ally worldwide. Embark on a world-class journey that begins here with Zhanzhuo Machinery.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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