Unlock a new era of technological advancement with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously designed for unparalleled precision and efficiency, this avant-garde machinery revolutionizes your production line, guaranteeing flawless operations and exceptional quality output. Immerse yourself in the future of carton printing and die-cutting excellence, where unmatched speed harmoniously blends with superior reliability and high performance. Elevate your production prowess and redefine success with this groundbreaking innovation.
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Product Description
Introducing the epitome of innovation in carton production, the High Performance Carton Printer Die Cutter Machine for Efficiency is a true marvel of modern engineering. Elevate your production capabilities to extraordinary heights with this versatile powerhouse, designed to seamlessly execute an array of processes in one streamlined operation. Experience the magic of multi-color printing, line pressing, meticulous slotting, precise trimming, flawless corner cutting, expert die cutting, and efficient punching-all harmoniously integrated into one state-of-the-art machine. Harnessing advanced leading-edge technology, this machine utilizes the power of adsorption for impeccable paper feeding, while its main frequency converter and fan meticulously manage start and stop functions, ensuring perfect synchronization throughout the operation. With a high-power dust removal fan, the machine effortlessly cleans cardboard surfaces, priming them for precision printing like never before. Navigate with ease using the intuitive user interface, featuring both a main and a side touch screen, all managed by an advanced PLC programming system. This provides a seamless human-machine interaction, optimizing control over every operational aspect from feeding to output. For enhanced safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases, ensuring operator safety and maximizing efficiency. Every component of this advanced equipment boasts an electric opening and closing system, pneumatic locking, and plate lifting systems. The automatic ink mixing system and ink shortage alarm ensure smooth operations, delivering stunning print quality and impeccable color registration every time. The machine's transmission shafts feature dynamic and static balance treatment, while its gears undergo specialized processing for exceptional durability-carburization and grinding confer an impressive hardness rating of HRC52-58 and grade 6 precision. The cutting-edge spray circulating lubrication system, paired with a convenient circulating oil display window, provides continuous monitoring for optimal performance. A robust keyless connection ring secures the gear and shaft link, ensuring unwavering reliability and longevity. In essence, this machine embodies high automation, effortless use, and low maintenance. It delivers precise color registration, exquisite printing patterns, and unparalleled production efficiency, making it the ultimate solution for those who dare to push the boundaries of carton printing and die cutting innovation.
Product Parameters
Feeding unit:
- The paper feeding unit showcases cutting-edge Taiwan Province leading edge technology. Crafted for utmost precision and enduring durability, the paper feeding wheel shaft is meticulously fashioned from high-quality bearing steel. This ensures reliability and exceptional performance, setting a new standard in paper feeding technology.
- Our intuitive control panel, featuring a vibrant 7-inch color touch screen, offers an effortless man-machine interface. Seamlessly communicate across the paper feeding, printing, slotting, and die cutting sections to manage operations in real-time. Monitor current phases, machine speed, and perform essential tasks like counting and system adjustments including fan speeds and alignment-all at your fingertips for swift, safe, and straightforward operation. Dual operating systems provide both manual and automated control, ensuring precision and catering to every operational need with unmatched efficiency.
- Thanks to the suction fan, paper feeding becomes smoother as it adapts to varying cardboard sizes, facilitated by the frequency converter-controlled motor. This innovation not only reduces power consumption, enhancing cost efficiency, but also elevates printing quality. The dust removal fan, equipped with a powerful motor and multiple dust brushes, meticulously cleanses cardboard surfaces of impurities, ensuring pristine results.
- Experience the pinnacle of our leading edge paper feeding, available in a versatile standard type that is perfect for all corrugated shapes, delivering stable performance and remarkable precision. The vacuum negative pressure suction flat feeding ensures high-speed accuracy. Opt for the 'Soft Pressing' high matching type for added benefits: reduced friction, minimized cardboard damage, and protection of corrugated strength. This advanced system effortlessly transports even E-groove and lower quality cardboards, optimizing time and significantly reducing congestion.
- By utilizing the leading edge of the cardboard as a benchmark for positioning, discrepancies in cardboard length are significantly minimized. As the cardboard advances towards the pulley, it maintains synchronized speed, ensuring a seamless transition without the risk of speed variance affecting precision.
- The electric left-right stop gauges offer effortless adjustment, either synchronized or independent. The cardboard dragging frame adjusts electrically for width adaptability, while the manually lifted front baffle combines reliability with user-friendly operation, making adjustments seamless and efficient.
- Our unit's opening and closing are innovatively managed with an electric control machine, bolstered by an alarm system. This setup enhances safety, preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device that ensure security and precision. Overload protection safeguards critical components, allowing normal production to resume quickly after adjustments, preventing wastage from misaligned printing and ensuring seamless operation.
- The lower roller in our paper feeding system is crafted from superior seamless steel, finely ground and electroplated. This enhances friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, along with a quick-release design, provide convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, paired with a detailed adjustment dial, offers seamless manual control, setting a benchmark in operational precision.
Printing unit:
Printing plate roller
Crafted with precision, the printing plate roller boasts a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes feature engraved reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are effortlessly achievable. The axial distance adjustment between the printing plate roller and the left and right pulling displacement offers a breezy 6mm, electrically modifiable, presenting a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with finesse, and the 360° Our state-of-the-art computerized control system seamlessly orchestrates motor operation adjustments, whether the machine is in motion or at rest. A sophisticated touch screen not only elegantly displays but also auto-adjusts the input size, enhancing ease of operation and unmatched precision. The automatic zeroing mechanism for the printing plate roller is equipped with a designated plate hanging position, activated with just a click. This feature drives the equipment to the optimal position for plate hanging, significantly boosting labor efficiency. Moreover, the inclusion of a convenient pedal switch enables effortless forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance.
Impression Roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing. Its dynamic and static balance corrections ensure unwavering operation. The roller's performance is unmatched, thanks to quenching, tempering, hot charging, dynamic and static balance, plus surface fine grinding and electroplating.
- Featuring an innovative backlash-free gear adjustment mechanism, the gear ensures unfaltering meshing during adjustments to guarantee unparalleled transmission precision. Manual micro-adjustments of the gap between the printing plate roller and the impression roller are effortlessly facilitated by a scale display. A 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring precision and accuracy at its finest.
Metal Anilox Roller
- The anilox roller cots boast an innovative cantilever structure, simplifying both installation and maintenance. There's also the option to incorporate a scraper system later. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted using premium steel and cutting-edge processing technology, ensuring long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch to perfectly match the specific demands of your printed products.
- Ingenious pneumatic pressing actions adjust the anilox roller and printing plate roller contact, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system activates, preventing the ink from drying. Each printing unit's inking delay time is independently configurable. The anilox roller's one-way overrunning clutch seamlessly disconnects from the driving force, providing a swift and convenient solution for ink mixing or washing.
- Consider the optional ceramic net roller for enhanced performance (additional price applies). The steel pipe surface is elegantly clad in ceramic, refined by grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch.
Rubber Roller
- Engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders meticulously shape them to ensure the perfect height and accuracy of the cots.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures a uniformly immaculate ink application. After adjustment, gravity-induced self-locking occurs, and the rubber roller gracefully separates from the anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper System
- Experience a revolution in ink management with our innovative chamber fluid dynamics and ink sealing design. Our closed double scraper system offers exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures the anilox roller and scraper maintain perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Our system is designed for seamless integration, allowing you to easily upgrade from any outdated cots or single scraper system. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve precision like never before with our meticulously accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results every time. The sealing system, equipped with an adjustable compensation feature, allows for continuous operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink supply system
- Our cutting-edge ink supply system embodies the future of efficiency with its one-way diaphragm type pneumatic pump, expertly engineered for optimal water recovery, significantly boosting filtration and circulation performance. For a superior experience, systems outfitted with optional scraper ink control feature a robust double-acting diaphragm pump. This state-of-the-art system comes equipped with an intelligent automatic sensing and detection mechanism that vigilantly monitors ink levels, promptly alerting to anomalies. The integrated warning system and alarm bell ensure maximum safety and operational efficiency at all times.
- Elevate your production oversight with our ink supply pipe's transparent design and high-mounted ink storage cup, providing an unobstructed view of ink levels. Simplified operations are a guarantee with our pioneering circulating cleaning pipeline and ink roller, offering swift, effective cleaning and ensuring a stable ink supply, thereby achieving seamless productivity.
Phase adjustment mechanism
1. Master the art of control with our printing plate roller's phase adjustment mechanism, operated via a frequency converter. Revel in seamless 360-degree phase adjustments, effortlessly applied whether the machine is in motion or at rest, offering unrivaled operational flexibility.
2. Achieve precision like never before with our cutting-edge frequency converter that meticulously manages motor speed, enhanced by encoder integration and sophisticated PLC programming. This synergy guarantees phase adjustment precision, consistently maintained within an impressive 0.2mm accuracy.
Pneumatic interlocking brake positioning device
- Our state-of-the-art cylinder brake mechanism assures stability in machine operations. It plays a pivotal role in securely restricting rotation, whether you're separating the machine or adjusting the phase, firmly maintaining the original gear position with unparalleled precision.
- Experience the pinnacle of effortless operation with each printing unit, boasting both positive and negative inching controls of the main machine. This intuitive system revolutionizes plate erasing, hanging, and color registration, significantly enhancing efficiency while reducing labor intensity.
Slotting unit
Touch screen operation control
Step into the future of operational control with our slotting department's touch screen interface, seamlessly managing the PLC programming automation system. Input the product dimensions ('length * width * height') as per your order, and let the computer system effortlessly position the order with precision. For custom requirements, manually fine-tune the slotting position, embracing precision and customization like never before.
Immerse yourself in a new realm of efficiency with our sophisticated color man-machine interface, featuring superior menu storage and automatic shift distance compensation. Our motor, powered by a premier frequency converter, commands the motor transmission box from Taiwan Province Delta, enabling rapid, steady, and precise cutter head displacement. Paired with a dynamic encoder and the PLC control box, it facilitates high-profile cutter adjustments, synchronizing all four cutters to drastically reduce adjustment time and catapult work efficiency to new heights.
Unleash the full potential of our pre-pressing, line pressing, and slotting capabilities with a revolutionary six-axis, full computer-controlled slotting part. This avant-garde design offers unmatched precision and simplification, redefining your operational experience.
- Our singular single-shaft, double-knife slotted structure boasts an innovative internal tooth design, ensuring box height adjustments prevent lubricant contamination. The slotting unit is fortified with an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, maximizing operational flexibility and user-friendliness.
- Crafted to perfection, our standard grooving knife shines with a robust 7mm thickness, forged from durable alloy steel. Post-heat treatment, it exhibits exceptional hardness and resilience. The double-blade trimming knife delivers unparalleled precision, boasting a razor-sharp edge. Enhanced by grinding and electroplating, our high-quality 45# seamless steel tube forms the shaft, ensuring smooth movement. Featuring a large displacement mechanism for the middle cutter alongside versatile trimming and cutting devices, this machine exemplifies remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming.
- By incorporating cutting-edge linear guide rail technology, this machine achieves unprecedented stability and precise slotting phase accuracy. It features an innovative ten-screw automatic adjustment system, which synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is meticulously controlled by advanced button and touch screen interfaces, ensuring precision beyond compare.
Pre-pressing wheel and line pressing wheel
- Crafted with precision and expertise, our Premium Full Automatic High Efficiency Corrugated Carton Machine is engineered for excellence. The upper and lower shafts are constructed from top-tier steel, undergoing processes such as quenching, tempering, and electroplating to achieve both dynamic and static balance. Featuring four innovative line pressing wheels, the machine diligently safeguards against cardboard crushing, ensuring every line is pressed with perfection for smooth, tidy results. The slotting component is enhanced with prepressing wheels, expertly shaping lines and minimizing cracking. Dual prepressing and pressing maintain the box's regularity, promising a flawlessly finished product every time.
- Achieve ultimate refinement with our manually adjustable gap dial for the wire pressing wheel, offering a versatile range of 2-12mm. Experience the cutting-edge backlash-free adjusting mechanism that keeps gear meshing intact, delivering impeccable transmission accuracy. Seamlessly adjust without disrupting the gear alignment, ensuring every operation is executed with precision and reliability.
Slotted Phase Adjusting Mechanism
- Harness the power of precision with our sophisticated planetary gear mechanism. The slotting phase is meticulously controlled by an advanced PLC and electric digital input system, allowing for precise 360-degree adjustments. Whether the equipment is moving or stationary, seamless adjustments are at your fingertips, ensuring optimal performance and accuracy every time.
Die-Cutting Unit
- Experience unparalleled craftsmanship with our knife plate roller, boasting an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm. Constructed from premium cast steel, it undergoes surface grinding and balance correction, enhancing operational stability. Electroplating of the shaft ensures consistent hole separation, promising exceptional performance and reliability.
- Engineered for precision, our die template boasts bolt holes of 10M with an axial spacing of 100mm and 18 equal parts radially. The die cutter height measures 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatile and reliable operations.
Rubber Roller (Upper Roller)
1. Our rubber pad roller is crafted for excellence, featuring a diameter of less than ¢536mm and a rubber pad diameter of 554mm. Designed for quick changes, it offers superior wear resistance and durability. Made from high-quality cast steel, it undergoes quenching, tempering, and fine surface grinding for optimal stability and performance.
2. Enjoy precision with our electric adjustment capability for the gap between the knife die roller and the rubber pad roller. A reliable air-lock fixed adjusting mechanism, paired with a 50mm mechanical transverse device, guarantees speed difference compensation. This innovation ensures uniform wear across various knife positions, significantly extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Elevate the service life of your rubber pad with our electric grinding mechanism. It offers swift and efficient corrections, ensuring your equipment operates at peak performance for longer durations.
Phase Adjusting Device
1. Our die-cutting phase embraces electric digital 360-degree adjustments, allowing for modifications during both operation and stoppage of the equipment. This ensures precision and flexibility, catering to your every operational need.
Drive Gear
- Our state-of-the-art helical gear transmission is crafted with 20GrMnTi high-quality alloy steel, subjected to quenching, high-frequency quenching, and gear grinding. This results in smooth operation, minimal noise, and enduring hardness of HRC58-62, preserving consistent printing register accuracy with negligible wear over time.
2. Revel in seamless performance with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This innovative design guarantees zero gaps even during high-torque usage, making installation and maintenance effortless while ensuring long-term transmission accuracy for impeccable printing registration.
3. Our cutting-edge gear lubrication system employs a precision gear oil pump for an automatic spray lubrication system. This not only ensures unwavering transmission accuracy but also protects the longevity and peak performance of your machinery.
Motor Part
- Experience unmatched performance with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Enjoy smooth operations with minimal vibration and noise, coupled with the 'Taiwan Province Delta' frequency converter for superior low-speed rated torque output. This combination ensures ultra-quiet and stable operations, delivering exceptional performance every time.
- Our state-of-the-art machinery is expertly designed to harness the remarkable power of Zhongxin fans, effectively performing dual roles of both adsorption and dust removal. At its core, the phase motor is powered by the highly reliable Zhejiang DH motor, renowned for its exceptional stability and efficiency. Accompanying this powerhouse is the ink homogenizing motor, sourced from the critically acclaimed Taiwan Province Taibang motor, which further enhances our machine's capabilities. This perfect combination results in a stellar performance characterized by impressively low noise and unwavering power stability, setting new standards in operational excellence.
Bearing part
1. Boasting the highest caliber 'NSK' main bearings, our machine delivers unparalleled precision and long-lasting durability. To further enhance this, we incorporate additional bearings from some of the most respected domestic manufacturers, including the distinguished Wahalo. This meticulous attention to detail ensures our product achieves remarkable accuracy levels at P6, P5, and P4, while also meeting or surpassing the stringent vibration standards of the Z1 group, positioning our machine as a leader in precision and reliability.
Electrical components
1. Each unit comes equipped with a bespoke independent electronic control unit, meticulously designed to ensure the highest standards of safety and reliability. Using premium components from the esteemed Zhejiang Zhengtai, our machines feature meticulously crafted relays, indicator lights, buttons, and contactors. Furthermore, we integrate superior Yadeke pneumatic components, including solenoid valves and cylinders, to offer flexible, robust, and enduring performance. Our comprehensive approach guarantees operational excellence, maximizing both efficiency and longevity.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are passionately committed to crafting premium quality corrugated cardboard carton machinery. As a holder of prestigious import and export rights, our flagship offerings include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. We are also leading innovators in intelligent digital printing technology, featuring the fully automatic high-definition solutions.definition highspeed printing slotting die cutting machine, alongside the sophisticated intelligent automatic high-speed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine.Explore our precision-engineered portfolio, featuring the roller paper cutter machine, advanced cardboard flute laminating machine, roller-to-roller film laminating machine, and the efficient partition assembler machine. Our commitment to safety, stability, and exceptional performance has earned us over ten national patents. Adhering to the rigorous ISO9001 quality management system and CE EU certifications, we are unmatched in quality assurance and innovation. Our unparalleled pre-sales and post-sales services underline our dedication to efficiency and reliability.sales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance. We provide our esteemed clients with comprehensive overseas technical support, through our team of adept engineers who are at your service round-the-clock, to assist you effectively.
With a visionary global outlook, our products are proudly exported to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unrivaled quality across the globe. While we may not offer the lowest price, we promise unmatched quality. We prefer to discuss price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Engage in global trade with integrity at the forefront. Partner with us to discover an ally you can trust worldwide, and embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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