Experience unparalleled efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed for seamless operation, this machine revolutionizes the carton production process by integrating cutting-edge technology with precision engineering. Embrace the future of high-speed production with a machine that promises to enhance your productivity and streamline your manufacturing process, ensuring each carton is crafted to perfection.
Detailed Photos
Product Description
Introducing the cutting-edge Durable Semi Auto Chain Feeder Printer Machine for Carton Production, a marvel of engineering by Dongguang Zhanzhuo Machinery Trade Co., Ltd. This versatile equipment is designed to seamlessly execute a multitude of processes with unparalleled precision. Experience flawless multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all completed in a single pass. The state-of-the-art leading edge of this machine uses advanced adsorption technology for perfect paper feeding. Enjoy the ease of operation with a frequency converter that expertly manages the start and stop functions of both the main machine and fan, while the high-power dust removal fan ensures pristine cardboard surfaces. Empowered by a sophisticated PLC programming system, the main and side touch screens offer an intuitive human-machine interface, allowing you to master every facet of operation with ease. Safety is paramount, with front-end paper output monitoring equipment that vigilantly watches over the paper output department, safeguarding operators during machine start-ups and adjustments. Every component boasts an electric opening and closing system, pneumatic locking, a pneumatic plate lifting mechanism, an automatic ink mixing system, and an ink shortage alarm to guarantee seamless operation. Revel in exquisite printing patterns with precise color registration, all thanks to transmission shafts treated with dynamic and static balance. The precision doesn't stop there - all gears undergo special processing, carburized and ground to achieve an overall hardness of HRC52-58, with a precision grade of 6. The machine's lubrication system employs a spray circulating method, complete with an oil display window for real-time monitoring. The keyless connection ring secures the gear and transmission shaft, offering unwavering reliability. Revel in the high degree of automation, easy maintenance, and superior production efficiency that this machine promises, along with its impressive accuracy in color registration and printing detail.
Product Parameters
Feeding Unit:
- Experience cutting-edge efficiency with our premier paper feeding technology! The machine boasts Taiwan Province's most advanced leading edge paper feeding system, crafted from robust bearing steel for the wheel shaft, ensuring durability and precision in every cycle.
- Our state-of-the-art control panel features a vivid 7-inch color touch screen, offering seamless interaction between the paper feeding, printing, slotting, and die cutting sections. This intuitive man-machine interface provides you with real-time updates on current phase operations, machine speed, and system settings. Experience ease with adjustable fan speeds for both adsorption and dust removal, while benefiting from a dual operating system for quick, safe, and straightforward operation. Effortlessly manage plate lifting delays, alignment, and more for a smooth, efficient process.
- The suction fan, designed for optimal paper feeding, allows for adjustable air volume tailored to cardboard size. With a frequency converter controllable motor, power consumption is minimized, ensuring cost savings. Our dust removal fan, powered by a robust frequency converter motor, uses multiple brushes to effectively clear impurities, enhancing your printing quality with cleaner surfaces.
- Choose the leading edge paper feeding that suits your needs! The standard type (refer to Figure -1) is ideal for all types of corrugated cardboard, delivering stable performance and superior accuracy. Opt for the vacuum negative pressure suction mode for high-speed precision or the optional 'Soft pressing' high matching type (refer to Figure -2) to protect the cardboard's original strength and prevent damage. This feature reduces friction and eases transportation, accommodating a variety of cardboard including E-groove and curved types, all while improving production efficiency.
- Our system prioritizes the leading edge of the cardboard, significantly reducing errors from length discrepancies. When your cardboard reaches the pulley, it seamlessly transitions at a matched speed, ensuring flawless accuracy in handover without the risk of speed-induced errors.
- Enjoy effortless precision with our electric adjustment features. The left and right stop gauges allow for synchronized or independent control, while the cardboard dragging frame adapts electrically to the paper width. The manually lifted front baffle provides reliable and straightforward operation, ensuring ease of use and enhanced reliability.
- Unit Opening and Closing offers advanced safety and convenience. With an alarm bell alert for machine operations and a one-button positioning system, operator safety is prioritized. The friction clutch on the transmission shaft prevents damage from misoperation, while the pneumatic interlocking device ensures firm and accurate locking. Overload protection on the unit split transmission shaft safeguards against damage, securing seamless gear engagement for uninterrupted production and reducing waste due to printing errors.
- Engineered with high-quality seamless steel, the lower roller of the paper feeding system is meticulously crafted for enhanced friction and durability. Dual-layer coating on the rubber feed roller increases elasticity and wear resistance. A quick-release structure ensures convenient operation, while the two-stage worm gear mechanism provides precise manual pressure adjustments, clearly displayed for optimal control.
Printing Unit:
Printing Plate Roller
Experience unmatched precision with our printing plate roller! Crafted from high-quality steel, with a diameter of < ¢524mm (including the plate diameter of < ¢536mm), this roller undergoes fine surface grinding, hard chromium plating, and dynamic balance correction for seamless high-speed printing. Engraved reference lines in both horizontal and circumferential directions make plate hanging and alignment effortless. The ratchet fixed plate winding shaft, designed with a plate hanging groove, ensures quick plate changes. Electrically adjustable, the axial distance between the printing plate roller and the left and right plate pulling displacement spans 6mm, providing an effective adjustment range of 12mm. This allows for precise corrections, whether the machine is running or stationary. Moreover, the printing plate roller phase planetary gear enables the360°degree adjustment of the circumference, and the 360° degree computer meticulously manages motor operation adjustments, all controllable during operation or at a halt. Our intuitive touch screen instantly displays adjustment increments, fine-tuning automatically upon size input. An automatic zeroing feature facilitates the printing plate roller with an integrated plate hanging position function-simply press the button, and the equipment swiftly transitions to the optimal plate hanging position, thereby optimizing labor efficiency. A pedal switch enhances convenience, allowing for forward and backward rotation of the printing plate cylinder, simplifying plate changes and cleaning.
Impression roller
- Our impression roller is a masterpiece of craftsmanship, made from high-quality seamless steel pipe. It undergoes both dynamic and static balance correction to ensure superior stability. The process includes quenching, tempering, hot charging, dynamic and static balance, with a fine surface grind and electroplating for a flawless finish.
- Utilizing a backlash-free gear adjustment mechanism, our system maintains transmission accuracy without disrupting gear meshing during adjustments. A manual micro adjustment feature allows for precise gap tuning between the printing plate roller and the impression roller, with a scale display for reference. The 1:200 double-stage worm gear box facilitates positioning adjustments with a range of 0-12mm.
Metal anilox roller
- Our anilox roller, featuring a cutting-edge cantilever structure, is designed for easy installation and maintenance. It allows for the optional installation of a scraper system. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, this roller boasts a special technology process using high-quality steel. It offers exceptional durability, wear and corrosion resistance, and superior ink control. Choose from honeycomb mesh options with 200, 220, 250, 280 lines/inch, tailored to your printing needs.
- With pneumatic pressing action, the anilox roller and printing plate roller adjust seamlessly, lifting the plate automatically when the machine stops. The electric uniform ink system activates instantly to prevent ink drying. Each printing unit includes adjustable inking delay times, synchronized with the paper feed. A one-way overrunning clutch separates the driving force, simplifying ink mixing and washing.
- For an upgrade, consider our optional ceramic net roller with an additional price. The steel pipe is encased in ceramic, undergoing grinding and laser engraving for consistent ink application with 200-400 lines/inch choices.
Rubber roller
- Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, our rubber rollers utilize high-quality seamless steel tubes. They are refined through dynamic and static balance treatment, with an outer surface crafted from superior Ding Qing rubber. It is both wear and corrosion-resistant, processed by precision CNC grinding to ensure optimal height and accuracy.
- Our system adopts a 1:200 double-stage worm gear for precise clearance fine adjustment. It applies ink evenly and locks in place by gravity post-adjustment. The rubber roller and anilox roller separate after cleaning to prevent deformation and preserve elasticity.
Scraper system
- Experience unparalleled innovation with our chamber fluid dynamics and cutting-edge ink sealing design of the closed double scraper system. This ensures superior ink delivery, maximizing efficiency and reducing ink waste. Our pneumatic cylinder, with automatic scraper abrasion compensation, guarantees optimal fit between the anilox roller and scraper, achieving exceptional scrape quality. The inner chamber is fortified with anti-corrosion and anti-sticking coatings, simplifying both ink transfer and cleaning. Our all-encompassing installation design allows for effortless replacement of outdated cots or single scraper systems, offering a fully enclosed environment. Ideal for volatile solvent units, this design enhances solvent savings and promotes a safer working environment.
- Precision and reliability redefine our system, boasting an accurate scraping angle and mechanical exactitude. Post-replacement, the scraper's position remains unchanged to ensure continuous optimal scraping performance. Our adaptable sealing system, adjustable without halting operations, maintains a completely sealed ink delivery environment. The sealing block is engineered to attach directly to the anilox roller's engraved surface, eliminating the necessity for smooth and engraved band ends. This closed chamber design facilitates easy assembly and disassembly, requiring no additional tools.
Innovative Ink Supply System
- Our state-of-the-art ink pump employs a one-way diaphragm pneumatic mechanism, designed to efficiently recuperate water accumulated in the pump and pipe, supported by an advanced filter and ink circulation system. Enhanced with an optional double-acting diaphragm pump for the scraper ink control system, it features an automatic sensing and detection system for ink quantity, complete with anomaly alarms, including a warning and alert bell.
- For seamless production monitoring, our transparent ink supply pipes and prominently displayed ink storage cups offer an intuitive view of the ink supply status. The integrated circulating cleaning pipeline and ink roller ensure a straightforward, effortless cleaning process, maintaining a stable ink supply throughout.
Advanced Phase Adjustment Mechanism
1. The printing plate roller phase is expertly controlled via a frequency converter, delivering 360-degree phase adjustment capabilities in both operational and stationary states.
2. Motor speed is meticulously regulated by a frequency converter, with an encoder in conjunction with the PLC programming system. Adjustments prompt automatic motor speed variations, allowing for phase adjustment precision within 0.2mm.
Innovative Pneumatic Interlocking Brake Positioning Device
- Our sophisticated cylinder brake system ensures stability by limiting machine rotation to preserve the original gear position during separation or phase adjustment.
- Each printing unit is equipped with advanced positive and negative inching control, simplifying operations such as plate erasing, hanging, and color registration, making them more efficient and less labor-intensive.
Enhancing the Slotting Unit Experience
State-of-the-Art Touch Screen Operation Control
The slotting department's electrical operations are governed through an intuitive touch screen interface, which integrates seamlessly with the PLC programming automation system. Input parameters such as the "length * width * height" of paper products per order, and activate the computer system for automatic order arrangement with a single command. Manual fine-tuning of the slotting position is available to meet specific customer requirements.
Our color-rich man-machine interface, complete with menu storage, enables automatic compensation and adjustment of shift distances. The motor leverages Taiwan Province Delta's frequency converter for precise control, facilitating rapid, stable, and accurate cutter head displacement. The encoder and PLC control box collaboratively manage the sophisticated cutter adjustments, with the four cutters synchronously adjusting the distance, significantly reducing cutter adjustment time while enhancing efficiency.
Pre-Pressing, Line Pressing, and Slotting: A Six-Axis, Fully Computer-Controlled Slotting Marvel
- Featuring a single-shaft double-knife slotted structure, this unit adopts an internal tooth configuration for box height, minimizing lubrication oil contamination. The slotting unit is fortified with an emergency stop mechanism for enhanced safety, and the entire machine benefits from positive and negative inching controls for convenient, flexible operation.
- The grooving knife boasts a standard thickness of 7mm, crafted from premium alloy steel. Its heat-treated, ground-tooth design offers outstanding hardness and resilience, ensuring longevity and precision in performance. The double-blade trimming knife, renowned for its razor-sharp edge, delivers high precision. Constructed from top-grade 45# seamless steel tube, the shaft is meticulously ground and electroplated for ultra-smooth movement. The robust middle cutter mechanism, along with the trimming and cutting device, enhances production flexibility and efficiency. Furthermore, the elastic double-blade trimming knife ensures seamless trimming while optimizing cost savings.
- Harnessing advanced linear guide rail technology, this machine ensures rock-solid stability and pinpoint accuracy, maintaining impeccable slotting phase precision. With the revolutionary ten-screw automatic adjustment, experience the seamless synchronization of electric adjustments for the lateral movements of key components like the pre-pressing wheel, line pressing wheel, and slotting cutter seat. The intuitive control via button and touch screen guarantees unmatched accuracy and ease of use.
Pre-pressing Wheel and Line Pressing Wheel
- Our upper and lower shafts are expertly crafted from premium-quality steel, undergoing quenching, tempering, and electroplating for dynamic and static balance. The inclusion of four cutting-edge line pressing wheels effectively shields cardboard from crushing, ensuring smooth, neat line pressing. A prepressing wheel assembly complements the slotting section. The dual prepressing and pressing lines result in an impeccable line shape, resistant to cracking, and contributing to the formation of perfectly regular boxes.
- The manual adjustment of the gap dial on the wire pressing wheel ranges from 2-12mm. The gear system features an innovative backlash-free adjusting mechanism, ensuring that gear meshing remains unaffected during adjustments, thereby preserving transmission accuracy.
Slotted Phase Adjusting Mechanism
- Featuring a sophisticated planetary gear mechanism, the slotting phase is fine-tuned using a PLC and electric digital input for 360-degree adjustments. This can be executed with the equipment in operation or at a standstill, providing flexibility and precision.
Die-Cutting Unit
- The outer diameter of the knife plate roller is engineered at < ¢486mm, inclusive of the knife template diameter < ¢536mm. Constructed from high-quality cast steel, the roller undergoes surface grinding and balance correction. Uniform hole distribution enhances operational stability, complemented by shaft electroplating.
- Die template bolt holes are designed with 10M specifications, featuring a 100mm axial spacing and a radial circumference segmented into 18 equal parts. The die cutter stands at a 25.4mm height, with wooden templates measuring 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. The rubber pad roller boasts a diameter below ¢536mm, with the rubber pad itself measuring 554mm. Designed for rapid replacement, these rubber pads offer exceptional wear resistance and longevity. Crafted from high-quality cast steel, the roller undergoes quenching, tempering, and precision surface grinding, ensuring enhanced stability during operation.
2. The gap between the knife die roller and rubber pad roller is adjusted electrically, supported by a stable air-lock fixed adjusting mechanism. The rubber roller's transverse 50mm mechanical traveling device, coupled with a speed difference compensation system, ensures each knife experiences uniform wear, significantly extending the service life of the Youli rubber pad.
Grinding Repair Mechanism
1. The electric grinding rubber pad provides rapid and efficient correction, significantly enhancing the rubber pad's service life.
Phase Adjusting Device
1. The die-cutting phase is finely tuned utilizing an electric digital 360-degree adjustment, allowing for modifications during both the operation and halt of the equipment.
Drive Gear
- Experience the pinnacle of precision with our high-precision helical gear transmission. The gears, crafted from superior 20GrMnTi alloy steel, undergo rigorous quenching, tempering, high-frequency quenching, and grinding processes. These meticulous procedures ensure smooth operation, minimal noise, and unmatched hardness rated at HRC58-62, delivering a long service life with negligible wear. As a result, the printing register accuracy remains consistent over time, showcasing the durability and reliability of our gear systems.
2. Our sophisticated design features a tensioning connecting sleeve for a keyless connection between the shaft and gear. This ensures a seamless operation with high torque, eliminating any gaps. It offers effortless installation and maintenance, while delivering outstanding long-term transmission accuracy to guarantee precise printing registration.
3. The gear system is meticulously engineered with an automatic spray lubrication system powered by a gear oil pump. This innovation diligently maintains transmission accuracy and significantly extends the service life of our machine.
Motor part
- Equipped with a 'Dongli' frequency converter, the main motor is expertly controlled to deliver smooth operation. Experience minimal vibration and noise with our advanced technology. The frequency conversion controller, utilizing 'Taiwan Province Delta' frequency converter, offers low-speed rated torque output, ensuring ultra-quiet and consistent performance.
- Both the adsorption fan and dust removal fan are powered by high-quality Zhongxin fans. The phase motor, a product of the esteemed Zhejiang DH, and the ink homogenizing motor from Taiwan Province Taibang, guarantee low noise operation and remarkable stability.
Bearing part
1. Our machine boasts main bearings sourced from the world-renowned 'NSK' brand, ensuring superior quality. Complementing these are premier bearings from domestic leader Wahalo, directly acquired through agency. Enjoy product accuracy ranging from P6 to P4, with a vibration level at or above the Z1 group.
Electrical components
1. Each unit is equipped with an independent electronic control system for unmatched safety and reliability. Zhejiang Zhengtai's original electric appliances craft our relays, indicator lights, buttons, and contactors. Our solenoid valve and cylinder, from the pneumatic experts Yadeke, promise flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company information
Zhanzhuo Machinery is a distinguished and highly specialized manufacturer of high quality corrugated cardboard carton machines, proudly holding the authority to import and export. Our flagship products include: 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printer machines, and sophisticated automatic high definition high speed printing slotting die cutting machines, along with state-of-the-art intelligent automatic high speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines. We also offer roller paper cutter machines, top-tier cardboard flute laminating machines, roller-to-roller film laminating machines, and advanced partition assembler machines, among others. Our products boast exceptional safety and stability in quality and superior performance, garnering more than ten national patents, complemented by ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales services are not only efficient and dependable but also offer personalized solutions, with professional remote video guidance and overseas technical assistance from skilled engineers, and we are committed to serving you 24/7.
With a global outlook, our products reach the shores of the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While I may not offer the lowest price, I assure you of the highest quality; I prefer to explain the value of price upfront rather than apologize for quality later! Our products stand as a beacon of excellence in the fiercely competitive industry.
Global trade with integrity at the forefront. Choose us, and you'll be selecting the most trustworthy partner worldwide. Embark on a world-class journey with us as your starting point.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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