Unleash unparalleled efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Engineered for precision and speed, this state-of-the-art equipment offers seamless integration for high-volume production demands. Experience superior performance and reliability that elevates your operational capabilities to new heights.
Detailed Photos
Product Description
Behold, the epitome of advanced engineering: our state-of-the-art carton machinery tailored for high-volume production! This exquisite piece of equipment is designed to seamlessly execute an array of complex tasks-including multi-color printing, precise line pressing, sophisticated slotting, immaculate trimming, flawless corner cutting, meticulous die cutting, and efficient punching-all in one streamlined process. At the heart of this technological marvel is its innovative paper feeding mechanism, which utilizes leading-edge absorption techniques. The synergy between the main machine's frequency converter and the high-power dust removal fan ensures superior cleanliness of the cardboard surface for optimal results. Command central is the dual touch screen system, governed by a cutting-edge PLC programming system, allowing for intuitive human-machine interactions. Whether it's paper feeding, operation, or discharge, this machine offers unparalleled precision. Safety and efficiency are paramount. The front-section paper output monitoring keeps a vigilant eye on the machine's operation, safeguarding the operators. Each component brims with technology: from electric opening and closing systems to pneumatic locking and plate lifting systems. The automatic ink mixing and alert systems ensure smooth, uninterrupted production, resulting in impeccable printing with precise color registration. Remarkably, all transmission shafts are precision-balanced, while gears undergo specialized treatment for durability and precision. With a hardness rating of HRC52-58 and class 6 accuracy, these gears are lubricated with a state-of-the-art spray circulating system, complete with an oil display window for constant monitoring. The keyless connection rings promise a steadfast and dependable link between gears and shafts. In essence, this machinery stands as a paragon of automation, celebrated for its ease of use and maintenance, exceptional color accuracy, stunning print quality, and exceptional production efficiency. Experience the future of carton manufacturing today!
Product Parameters
Feeding Unit:
- Our state-of-the-art paper feeding mechanism leverages Taiwan Province's leading-edge technology, incorporating a robust bearing steel wheel shaft to ensure durability and precision in every operation.
- Our control panel boasts a vibrant 7-inch color touch screen, offering an intuitive man-machine interface. Seamlessly coordinate operations across the paper feeding, printing, slotting, and die cutting sections. Effortlessly manage, monitor, and display essential functions like phase operation, machine speed, and count stoppage. Benefit from customizable system settings such as speed adjustments for the suction and dust removal fans. Enjoy smooth transitions, robust safety features, and efficient dual operating systems that ensure fast, safe, and user-friendly operations.
- Enhance paper feeding with our adjustable suction fan, designed to cater to the specific size of your cardboard. Powered by a frequency conversion motor, this system optimizes energy use, reducing costs. Our powerful dust removal motor, paired with multiple brushes, ensures the pristine condition of your cardboard, elevating the overall print quality.
- Experience precision with our leading-edge paper feeding options. The standard type (Figure -1) offers compatibility with various corrugation shapes, ensuring high accuracy and stability. Our Vacuum negative pressure suction mode guarantees accurate high-speed feeding. Opt for the 'Soft Pressing' high match type (Figure -2) for reduced friction and protection of your cardboard's original corrugated strength. This feature enhances smooth transmission and minimizes damage during the feeding process, ensuring efficient transport even for E-groove, low-quality, or curved cardboard.
- Utilizing the leading edge of cardboard as a positional benchmark significantly minimizes length error influence. Synchronizing cardboard speed with the pulley ensures seamless, accurate handovers, unaffected by speed discrepancies.
- Our cardboard stop gauges feature electric distance adjustments, offering synchronized or independent control for precise operation. The electric front-back adjustable dragging frame adapts seamlessly to varying cardboard widths, while the manually synchronizable front baffle ensures ease of use with reliability at its core.
- Experience safety and precision with our unit's opening and closing system. An alarm signals operation, with one-touch positioning and an integrated friction clutch on the transmission shaft safeguarding against errors. Enjoy firm locking with our pneumatic interlocking device, equipped with overload protection to prevent damage. This ensures consistent gear meshing, maintaining production standards and minimizing waste from misalignment.
- Constructed from high-quality seamless steel, our lower roller enhances cardboard friction through fine grinding, cross-net pressing, and electroplating. Our dual-layer coated rubber feed roller, with a 28-degree elastic friction core and a 45-degree wear-resistant outer layer, ensures durability and ease of use. Featuring a quick-release structure, adjustments are swift and hassle-free. The dual-stage worm gear mechanism allows for precise manual pressure adjustments, with a clear dial indicator for accurate measurements.
Printing Unit:
Printing Plate Roller
Experience unmatched precision with our printing plate roller, boasting a diameter of less than ¢524mm (plate diameter < ¢536mm). Expertly crafted from high-quality steel, this roller features a finely ground surface, hard chromium plating, and dynamic balance correction for seamless high-speed printing. Engrave reference lines horizontally and circumferentially on the shaft for effortless plate hanging and alignment. Our ratchet-fixed plate winding shaft includes a convenient plate hanging groove, ensuring rapid plate changes. Electrically adjust the axial distance between the printing plate roller and the left and right plate pulling displacement by 6mm, offering an effective adjustment range of 12mm. Easily correct the plate position whether the machine is running or stopped. The printing plate roller phase planetary gear empowers you with precise control of the360°circumference degree adjustment, delivering exceptional accuracy. The 360° computer-controlled motor operation adjustment offers seamless control both during operation and downtime. Our intuitive touch screen displays the adjustment amount, automatically executing size inputs for effortless precision. The automatic zeroing device positions the printing plate roller perfectly, with a simple press of the plate hanging position button, resulting in enhanced labor efficiency. For added convenience, a pedal switch allows for forward and backward rotation of the printing plate cylinder-streamlining plate changes and cleaning tasks.
Impression Roller
- Crafted with precision from premium seamless steel pipe, our impression roller undergoes dynamic and static balance correction, ensuring stable operation. Through advanced quenching, tempering, hot charging, fine grinding, and electroplating processes, it achieves optimal performance.
- Featuring a backlash-free adjustment mechanism, our gear ensures flawless transmission accuracy. The manual micro-adjustment of the gap between the printing plate roller and the impression roller, with a clearly visible scale display, guarantees precise positioning. Employing a 1:200 double-stage worm gearbox, the positioning adjustment is smooth and extends from 0-12mm.
Metal Anilox Roller
- Our anilox roller cots incorporate a cutting-edge cantilever structure, facilitating easy installation and maintenance. The option to install a scraper system is available, enhancing versatility. Crafted by 'Haili Roller' in Changzhou, Jiangsu Province, our anilox roller is processed with specialized technology using high-quality steel. This design ensures an extended lifespan, with superior wear and corrosion resistance and outstanding ink control. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch, tailored to your specific printed products.
- The anilox roller and printing plate roller offer seamless touch plate adjustment through pneumatic pressing action. The system intelligently lifts the plate post-operation and initiates the electric uniform ink process to prevent ink from drying. With synchronized paper feeding stop/start, each printing unit's inking delay time is customizable. The anilox roller's one-way overrunning clutch separates it from driving force, enabling swift, convenient ink mixing and cleaning.
- Our ceramic net roller, available as an optional upgrade, features a steel pipe surface covered with ceramic. After precise grinding and laser engraving, dots achieve uniform inking with a choice of 200-400 lines/inch.
Rubber Roller
- Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots use high-quality seamless steel tubes, refined through dynamic and static balance treatment. The outer surface, crafted from premium Ding Qing rubber, boasts wear and corrosion resistance. Precision CNC grinding ensures the highest standards of middle height and accuracy for the cots.
- Utilizing a 1:200 double-stage worm gear for meticulous clearance fine adjustment, our system ensures even ink application. After adjustment, gravity self-lock maintains precision, and the rubber roller automatically separates from the anilox roller post-cleaning, preserving rubber integrity.
Scraper System
- Experience an evolutionary leap in printing technology with our closed double scraper system featuring innovative chamber fluid dynamics and state-of-the-art ink sealing design. This marvel ensures exceptional ink delivery, reducing consumption while enhancing efficiency. With a precision pneumatic cylinder that automatically adjusts and locks, the system compensates for scraper wear, ensuring the anilox roller and scraper achieve the finest scraping results. The anti-corrosion and anti-sticking coating within the chamber makes both ink transfer and cleaning extraordinarily easy. Plus, our comprehensive installation design allows seamless replacement with any legacy system. Enjoy true enclosure, making it the perfect choice for volatile solvent applications, significantly saving on solvents and elevating your work environment.
- Achieve unparalleled precision with our scraping angle and mechanical accuracy. The design ensures that even after scraper replacement, the position remains constant, guaranteeing optimal scraping results. Our sealing system with advanced compensation adjusts on-the-go, maintaining a fully sealed ink delivery system without shutdowns. The adaptable sealing block seamlessly adheres to the anilox roller's engraved surface without needing smooth bands at the ends. Effortlessly assemble and disassemble the closed chamber with no auxiliary tools needed, optimizing your workflow.
Ink supply system redefined
- Revolutionize your ink management with our one-way diaphragm type pneumatic pump, complete with a filtration and ink circulation system that efficiently recovers accumulated water. Opt for our double-acting diaphragm pump with the scraper ink control system for enhanced performance. Our automatic sensing and ink quantity detection system alerts you to any anomalies, with built-in warning and alarm notifications ensuring uninterrupted operations.
- Witness ink supply like never before, with a transparent ink supply pipe and a high-positioned transparent ink storage cup offering a clear view of your production's ink status. Enjoy the simplicity and convenience of our circulating cleaning pipeline and ink roller system, which ensures stable and reliable ink supply at all times.
Phase adjustment mechanism
1. Utilize the advanced frequency converter to control the printing plate roller phase, offering a full 360-degree phase adjustment capability, whether in motion or stationary, for unparalleled precision.
2. Seamlessly control motor speeds with the frequency converter, while the encoder and PLC programming system work in harmony. Motor speed adjusts automatically based on set values, achieving phase adjustment accuracy within an impressive 0.2mm.
Pneumatic interlocking brake positioning device
- Ensure machine stability with our cylinder brake mechanism. Whether separating the machine or adjusting the phase, the brake system maintains fixed original gear positions, ensuring reliable operation.
- Every printing unit is enhanced with both positive and negative inching controls of the main machine. This innovation simplifies operations such as plate erasing, plate hanging, and color registration, saving both time and effort.
Slotting unit
Touch screen operation control
Empower your slotting department with our touch screen interface controlling the PLC programming automation system. Input dimensions like "length * width * height" effortlessly, and let the system automatically organize orders at the press of a button. Fine-tuning slotting positions is a breeze, ensuring they meet client specifications with precision.
Our color man-machine interface boasts menu storage, automatic shift distance compensation, and correction features. Taiwan Province Delta's frequency converter-controlled motor transmission box promises swift, stable, and precise lateral cutter head displacement. The encoder, paired with the PLC control box, fine-tunes the high-profile cutter, allowing the four cutters to sync in distance adjustments, drastically reducing setup time and boosting efficiency.
Pre-pressing, line pressing, and slotting are transformed with our six-axis full computer-controlled slotting section, delivering precision and consistency in every operation.
- Utilize our single-shaft double-knife slotted structure with an internal tooth design to maintain carton cleanliness by preventing oil contamination. The slotting unit is equipped with an emergency stop device for heightened safety and includes positive and negative inching of the whole machine, offering unmatched flexibility and ease of operation.
- The unrivaled standard thickness of our grooving knife, measuring 7mm, is crafted from premium alloy steel, which is meticulously ground following a heat treatment process to achieve exceptional hardness and toughness. Our double-blade trimming knife boasts a razor-sharp edge and unparalleled precision. The shaft, constructed from top-tier 45# seamless steel tube, is both ground and electroplated for flawless, smooth movement. Featuring a large displacement mechanism for the middle cutter, this robust trimming and cutting device showcases superior production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, representing the epitome of efficiency and performance.
- Leverage the cutting-edge linear guide rail technology, renowned for its unrivaled stability and accuracy, ensuring impeccable slotting phase precision. With a sophisticated ten-screw automatic adjustment, experience the synchronous electric precision of the left and right lateral movement control for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This state-of-the-art control system, operated via an intuitive button and touch screen interface, guarantees exceptional accuracy and ease.
Pre-pressing wheel and line pressing wheel.
- Our upper and lower shafts, crafted from premium-grade high-quality steel, undergo a rigorous process of quenching, tempering, and electroplating with dynamic and static balance. Equipped with four innovative sets of line pressing wheels, it effectively prevents cardboard from crushing, ensuring a smooth and tidy line pressing process. The slotting part comes enhanced with a prepressing wheels set. After a dual-phase prepressing and pressing sequence, the resulting line shape is exceptionally refined, crack-resistant, and maintains a regular box shape.
- The manually adjustable gap dial for the wire pressing wheel offers a versatile adjustment range of 2-12mm. Featuring a backlash-free adjusting mechanism, it ensures that gear meshing remains unaffected during adjustments, thereby preserving transmission accuracy and precision.
Slotted phase adjusting mechanism.
- With a sophisticated planetary gear mechanism, our slotting phase utilizes an advanced PLC and electric digital input system, allowing for seamless 360-degree adjustments whether the equipment is running or paused.
Die-cutting unit.
- Boasting an outer knife plate roller diameter of < ¢486mm (including a knife template diameter of < ¢536mm), this component is forged from premium high-quality cast steel. The surface grinding process, alongside balance correction and uniform hole separation, enhances operation stability, complemented by shaft electroplating for ultimate performance.
- The bolt holes of the die template are expertly crafted at 10M, with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter stands at a height of 25.4mm, while the wooden templates are tailored to optimal thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller).
1. Featuring a refined rubber pad roller with a diameter under ¢536mm and a rubber pad diameter of 554mm, this component is designed for rapid pad changes, ensuring wear resistance and extended service life. Constructed from high-grade cast steel material, the roller undergoes quenching, tempering, dynamic and static balancing, and meticulous surface grinding to heighten stability and reliability.
2. Electric adjustments govern the gap between the knife die roller and the rubber pad roller, anchored by a stable and reliable air-lock fixed adjusting mechanism. The 50mm mechanical transverse traveling device, combined with a speed difference compensation system, ensures uniform wear and tear across all knife positions, markedly enhancing the longevity of the Youli rubber pad.
Grinding repair mechanism.
1. Our electric grinding rubber pad mechanism delivers fast and efficient correction, significantly extending the service life of the rubber pad, ensuring optimal performance and durability.
Phase adjusting device.
1. Experience precision with our electric digital 360-degree die-cutting phase adjustment, allowing seamless operations whether the equipment is active or at rest.
Drive gear.
- Our high-precision helical gear transmission is engineered for excellence. Made from superior 20GrMnTi high-quality alloy steel, the gears undergo a rigorous process of quenching, tempering, high-frequency quenching, and gear grinding. This meticulous craftsmanship ensures smooth operation, minimal noise, and exceptional hardness between HRC58-62. With remarkable longevity and minimal wear, it reliably maintains the printing register accuracy over extended periods.
2. Our advanced shaft and gear connection technology utilizes a tensioning connecting sleeve for a keyless connection. This innovative design ensures no gaps during high-torque operations, making installation and maintenance exceedingly effortless. Enjoy exceptional long-term transmission accuracy, guaranteeing pristine printing registration every time.
3. The gear lubrication is meticulously handled by a state-of-the-art automatic spray lubrication system with a gear oil pump. This ensures precision in transmission and significantly extends the service life of the machinery.
Motor part
- The main motor is expertly controlled by the renowned 'Dongli' frequency converter, ensuring seamless operations with minimal vibration and noise levels. Additionally, a sophisticated 'Taiwan Province Delta' frequency converter is employed, providing low-speed rated torque output for ultra-quiet and stable performance.
- For optimal functionality, the adsorption fan and dust removal fan are powered by premium Zhongxin fans. The phase motor is a high-quality Zhejiang DH motor, while the ink homogenizing motor is the esteemed Taiwan Province Taibang motor, all featuring low noise emissions and reliable, stable power performance.
Bearing part
1. We incorporate only the finest bearings, with the main bearings being imported from 'NSK,' and all additional bearings sourced directly from prestigious domestic manufacturers such as Wahalo. These bearings boast product accuracies of P6, P5, P4 and maintain vibration levels at Z1 group or higher.
Electrical components
1. Each machinery unit is equipped with its own independent electronic control unit, ensuring maximum safety and reliability. All relays, indicator lights, buttons, and contactors are crafted by the trusted Zhejiang Zhengtai original electric appliance. Pneumatic components such as the solenoid valve and cylinder are engineered by Yadeke, offering flexibility, stability, and remarkable durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished professional manufacturer specializing in the high-caliber production of quality corrugated cardboard carton machines. We proudly possess the right to import and export. Our remarkable products include the 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, and automatic high definition, high speed printing, slotting, and die-cutting machines. We also offer highly intelligent and automatic high speed folder gluer machines, stitcher machines, combination gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, partition assembler machines, and an array of other cutting-edge equipment. Our products boast excellent safety, stability, and superior performance. They have garnered over ten prestigious national patents and have been accredited with ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales services are exceptionally efficient and dependable, offering personalized services, professional remote video guidance, andcomprehensive overseas technical support from our experienced engineers, available to assist you 24 hours a day.
Globally recognized, our products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and an extensive list of other countries. While we may not offer the lowest price, we commit to delivering unparalleled quality; I would rather spend a moment explaining the cost than a lifetime apologizing for the quality! We maintain an absolute edge in the intense competition of our industry.
In the realm of global trade, honesty is our foremost principle. Choose us and secure the most dependable partnership in the world. Embark on a world-class journey with us, starting here.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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