Unleash the power of advanced technology with our revolutionary High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unparalleled precision and unmatched efficiency, this state-of-the-art marvel redefines your production potential, ensuring flawless operations and unparalleled output quality. Step into the future of carton printing and die-cutting technology, where superior performance seamlessly merges with exceptional speed and unwavering reliability. Elevate your production process to new heights with a machine that inspires confidence and delivers excellence with every operation.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile powerhouse seamlessly executes a multitude of intricate processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. Embrace the advanced, leading-edge technology that harnesses the power of adsorption for precision paper feeding, while the main machine's frequency converter and fan meticulously manage start and stop functions, ensuring perfect synchronization. Outfitted with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, preparing it for flawless, precision printing. Experience effortless control with the intuitive user interface, enhanced by a main and a side touch screen, all governed by an advanced PLC programming system. This provides a seamless human-machine interaction, optimizing control over every aspect of operation, from feeding to final output. For enhanced operational safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This innovative feature ensures operator safety and maximizes machine efficiency. Each component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These innovations guarantee smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These precision-crafted gears are further enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability and durability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit is a marvel of modern engineering, incorporating the forefront of Taiwan Province's innovative edge technology. This unit is constructed with precision and longevity in mind, featuring a paper feeding wheel shaft made from top-tier bearing steel. This ensures not just reliability but also performance that is second to none.
- Introducing our state-of-the-art control panel, which features a rich, 7-inch color touch screen for an intuitive man-machine interface. Effortlessly manage operations across various sections like paper feeding, printing, slotting, and die cutting with real-time updates. From tracking current phases and machine speed to setting fan speeds and alignment, every function is easily accessible for quick, safe, and simple operation. The dual operating systems allow you to switch between manual and automated controls, ensuring precision in every task.
- The suction fan enhances the paper feeding process by adapting to different cardboard sizes, powered by a frequency converter-controlled motor for reduced power usage and cost efficiency. This design elevates printing quality as the dust removal fan, along with multiple dust brushes, ensures cardboard surfaces are impeccably cleansed of impurities.
- Discover the exceptional standards of our leading edge paper feeding unit, available in a standard type that excels across all corrugated shapes, delivering consistent performance and outstanding precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. For even greater advantages, choose the 'Soft Pressing' high matching type, which minimizes friction, reduces cardboard damage, and maintains corrugated strength. This advanced system smoothly handles E-groove and lower quality cardboards, optimizing time and reducing congestion effectively.
- Utilizing the leading edge of the cardboard as a precise positioning reference, any discrepancies in length are significantly reduced. As the cardboard moves to the pulley, synchronization in speed is maintained, ensuring a flawless transition with no impact on precision.
- The electric left-right stop gauges ensure effortless and precise adjustment, with options for synchronized or independent operation. The cardboard dragging frame is equipped with an electric width adjuster, while the manually operated front baffle offers a reliable and user-friendly experience.
- The unit's opening and closing are controlled with innovation through an electric system paired with an alarm for enhanced safety. This setup prevents mishaps with features like a friction clutch transmission shaft and pneumatic interlocking device, maintaining security and precision. Overload protection ensures critical components are shielded, allowing for a quick return to normal production after adjustments, thus minimizing waste from misaligned printing.
- The lower roller in our paper feeding system is made from superior seamless steel, finely ground and electroplated to enhance friction and ensure smooth cardboard movement. Dual-layer rubber feed rollers, featuring both elasticity and wear-resistant layers, along with a quick-release design, ensure convenient and efficient operations. Our precision two-stage worm gear adjustment system, with a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
Crafted with unmatched precision, the printing plate roller features a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Constructed from premium steel, it undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction to ensure flawless operation. Perfect for high-speed printing, it includes engraved reference lines on the shaft's horizontal and circumferential planes to assist in easy plate hanging and alignment. A ratchet-secured fixed plate winding shaft and a plate hanging groove facilitate swift plate changes. The axial distance adjustment between the printing plate roller and the left and right pulling displacement offers a swift 6mm, electrically modifiable adjustment with a robust 12mm range. The printing plate can be expertly corrected whether the machine is in motion or at a standstill. The printing plate roller phase planetary gear majestically governs the360°degree circumference adjustment with refined precision, and the 360° Immerse yourself in the pinnacle of technological advancement with our degree computerized control system, seamlessly orchestrating motor operation whether in motion or at rest. The sophisticated touch screen not only elegantly displays but also auto-adjusts the input size, thus elevating operational ease and precision to new heights. Our innovative automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position, is activated with a mere click, propelling the equipment into the optimal position for plate hanging and dramatically enhancing labor efficiency. The smart inclusion of a pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance.
Impression roller
- Crafted from premium seamless high-quality steel pipe, the impression roller undergoes a meticulous fine processing journey, ensuring it stands as a paragon of steadfast operation. Through dynamic and static balance corrections, alongside rigorous quenching and tempering, this roller achieves unrivaled performance. Its enduring excellence is further secured by hot charging, dynamic and static balance, coupled with surface fine grinding and electroplating.
- Revel in the sophistication of our backlash-free gear adjustment mechanism, ensuring unfaltering meshing during adjustments to guarantee flawless transmission precision. Experience effortless micro-adjustments of the gap between the printing plate roller and the impression roller, all facilitated by a clear scale display. The integration of a 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, ensuring meticulous precision and accuracy.
Metal anilox roller
- Our anilox roller cots, featuring an avant-garde cantilever structure, simplify installation and maintenance, with the potential to incorporate a scraper system. Produced by the renowned 'Haili Roller' of Changzhou, Jiangsu Province, this roller is crafted from top-tier steel and processed using state-of-the-art technology, promising exceptional durability, wear and corrosion resistance, and outstanding ink control. Select from mesh numbers of 200, 220, 250, 280 lines/inch to meet the specific demands of your printed products.
- Discover the brilliance of our pneumatic pressing actions, which ingeniously adjust the contact between anilox roller and printing plate roller, automatically lifting the plate when the machine pauses operation. Engage the electric ink uniforming system, preventing ink from drying out. Each printing unit's inking delay time is independently configurable, while the anilox roller's one-way overrunning clutch detaches from the driving force, offering swift and convenient ink mixing or washing.
- Consider elevating your performance with our optional ceramic net roller (additional price applies). The steel pipe surface is elegantly enveloped in ceramic, precision-refined by grinding and laser engraving to ensure uniformly inked dots, ranging from 200-400 lines/inch.
Rubber roller
- Handcrafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are fashioned from exquisite seamless steel pipes, undergoing meticulous dynamic and static balance treatments. Their exterior is luxuriously encased in top-quality Ding Qing rubber, offering outstanding wear and corrosion resistance. Precision CNC grinders sculpt them to ensure impeccable height and accuracy of the cots.
- Harness the power of our sophisticated 1:200 double-stage worm gear clearance fine adjustment, ensuring uniform ink application. Following adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller post-cleaning to prevent deformation and preserve elasticity.
Scraper system
- Embark on a journey of innovation in ink management with our groundbreaking chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in ink delivery, minimizing waste with its automatic compensation feature that ensures perfect alignment between the anilox roller and scraper for optimal scraping. The inner chamber's anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning processes. Seamlessly integrate into your current setup and easily upgrade from outdated cots or single scraper systems. Fully enclosed, it is particularly adapted for volatile solvent units, enhancing environmental conditions while reducing solvent usage.
- Attain unparalleled precision with our exemplary scraping angle and mechanical precision. Our system sustains consistent scraper positioning post-replacement, ensuring superior scraping outcomes. The sealing system, equipped with an adjustable compensation feature, permits uninterrupted operations without shutdowns, guaranteeing a completely sealed ink delivery system. The ingenious sealing block design, directly affixed to the anilox roller's engraved surface, negates the need for smooth bands at its ends. Enjoy the effortless assembly and disassembly of the closed chamber, devoid of auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system introduces the revolutionary one-way diaphragm type pneumatic pump, meticulously engineered to reclaim excess water, thereby optimizing both filtration and circulation efficiency. For systems that include our optional scraper ink control, a sophisticated double-acting diaphragm pump is provided. This system boasts an automatic sensing and detection mechanism that vigilantly monitors ink levels, alerting you to any anomalies with an integrated warning system and alarm bell, ensuring superior safety and operational functionality.
- Featuring a transparent design, our ink supply pipe and high-mounted ink storage cup provide an unobstructed view of ink levels throughout production. The incorporation of a circulating cleaning pipeline alongside an ink roller enhances operational simplicity, enabling swift, effective cleaning and a consistent, stable ink supply that guarantees seamless productivity.
Phase adjustment mechanism
1. Experience unmatched precision with our printing plate roller phase adjustment system, controlled by an advanced frequency converter. Enjoy the freedom of 360-degree phase adjustments, effortlessly applicable regardless of whether the machine is in motion or at a standstill.
2. Achieve exceptional phase adjustment accuracy with our cutting-edge frequency converter, which manages motor speed in conjunction with a high-precision encoder and a sophisticated PLC programming system, expertly maintaining precision within an astounding 0.2mm.
Pneumatic interlocking brake positioning device
- Our innovative cylinder brake mechanism is meticulously crafted to ensure machine stability and precision. Whether you are separating the machine or adjusting the phase, it effectively restricts rotation while maintaining the original gear position with precision.
- Simplify your operations with each printing unit's seamless positive and negative inching controls on the main machine. This design streamlines processes like plate erasing, hanging, and color registration, enhancing efficiency while reducing manual labor.
Slotting unit
Touch screen operation control
Empower your slotting department with an intuitive touch screen interface, controlling the PLC programming automation system. Effortlessly input product dimensions ('length * width * height') according to order specifications, and let the computer system automatically position each order with precision. Manual fine-tuning of the slotting position is available, ensuring customization to meet specific customer needs.
Dive into efficiency with our advanced color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, driven by a state-of-the-art frequency converter, precisely controls the Taiwan Province Delta motor transmission box for quick, stable, and precise cutter head displacement. An encoder paired with a PLC control box facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances, remarkably reducing adjustment time and significantly enhancing work efficiency.
Unleash the power of our pre-pressing, line pressing, and slotting system, featuring a six-axis, fully computer-controlled slotting part, delivering exceptional precision and ease of use.
- Our innovative single-shaft, double-knife slotted design incorporates an internal tooth configuration for box height adjustments, preventing lubricant contamination of cartons. This slotting unit is equipped with an emergency stop device for advanced safety, and provides convenient positive and negative inching across the entire machine for flexible, user-friendly operation.
- Meticulously crafted, our standard grooving knife features a robust 7mm thickness made from premium alloy steel. After heat treatment, it showcases outstanding hardness and durability. The double-blade trimming knife ensures precision with its razor-sharp edge. The shaft, crafted from high-quality 45# seamless steel tube, is perfected by grinding and electroplating for smooth operation. Boasting a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine offers remarkable production adaptability. The elastic double-blade trimming knife ensures smooth and cost-effective trimming.
- Employing advanced linear guide rail technology, this machine delivers superior stability with precise slotting phase accuracy. It features a ten-screw automatic adjustment system that synchronizes the electric adjustment of lateral movements for the pre-pressing wheel, line pressing wheel, and slotting cutter seat, all controlled by cutting-edge button and touch screen interfaces, ensuring unmatched precision.
Pre-pressing wheel and line pressing wheel
- Our distinguished Flexible Flexo Printing Machine boasts a robust construction with expertly crafted upper and lower shafts made from premium steel. These components undergo a rigorous process of quenching, tempering, and electroplating to achieve impeccable dynamic and static balance. The machine's innovative line pressing system includes four groups of advanced pressing wheels, ingeniously designed to prevent cardboard crushing and ensure flawless, crisp line pressing. Enhanced with prepressing wheels, our slotting mechanism improves line shaping, minimizes cracking, and maintains the structural integrity of boxes through dual prepressing and pressing processes. This results in a perfectly regular finish.
- Master the art of precision with our manually refined gap dial for the wire pressing wheel, offering an adjustable range of 2-12mm. The design incorporates a backlash-free adjusting mechanism, ensuring that gear adjustments maintain perfect meshing without disturbing the intricate transmission process. This guarantees exceptional transmission accuracy, elevating your operational efficiency.
Slotted phase adjusting mechanism
- Experience the precision of a sophisticated planetary gear mechanism within our slotting phase, enhanced by a state-of-the-art PLC and electric digital input to achieve meticulous 360-degree adjustments. Seamless adjustments, whether performed while the equipment is in motion or stationary, ensure precision and efficiency at every turn.
Die-cutting unit
- The knife plate roller, with its commanding outer diameter of < ¢486mm and knife template diameter of < ¢536mm, is expertly crafted from top-tier cast steel. Undergoing meticulous surface grinding and balance correction, this component enhances operational stability, while the electroplated shaft ensures flawless uniformity in hole separation.
- With exacting precision, the die template bolt holes are crafted at 10M, featuring an axial spacing of 100mm and radially divided into 18 equal parts. The die cutter stands at a height of 25.4mm with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and precision in every application.
Rubber roller (upper roller)
1. Our rubber pad roller, designed with a diameter of less than ¢536mm and a rubber pad diameter of 554mm, features a quick-change design for exceptional wear resistance and durability. Crafted from high-quality cast steel, it undergoes quenching, tempering, and fine surface grinding to ensure optimal running stability.
2. Effortlessly adjust the gap between the knife die roller and the rubber pad roller with our reliable air-lock fixed adjusting mechanism, powered by an electric system. A 50mm mechanical transverse device offers speed difference compensation, ensuring uniform wear across diverse knife positions and significantly extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding system allows for swift and efficient corrections of the rubber pad, enhancing service life remarkably, ensuring prolonged optimal performance.
Phase adjusting device
1. The die-cutting phase is equipped with electric digital 360-degree adjustment capabilities, allowing seamless modifications during both operation and equipment stoppage. This ensures precision and flexibility in all phases of operation.
Drive gear
- Our Flexible Flexo Printing Machine features impeccable high-precision helical gear transmission, crafted from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, these components ensure extraordinarily smooth operation with minimal noise and a lasting hardness of HRC58-62. This stellar transmission system guarantees consistent printing register accuracy with minimal wear over time.
2. Experience effortless performance with our advanced shaft and gear assembly, uniquely engineered with a tensioning connecting sleeve for a keyless connection. This ingenious solution eradicates gaps during high-torque usage, facilitating easy installation and maintenance. Enjoy the remarkable long-term transmission accuracy, consistently delivering impeccable printing registration with every use.
3. Our cutting-edge gear lubrication system employs an automatic spray lubrication system, driven by a precision gear oil pump. This ensures unwavering transmission accuracy, preserving the longevity and peak performance of your machinery for unparalleled reliability.
Motor part
- Discover unmatched performance with our main motor, expertly controlled by the prestigious 'Dongli' frequency converter. This guarantees smooth, seamless operation with minimal vibration and noise. Complemented by the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, ensuring ultra-quiet and stable operation throughout every function of your machine.
- Unlock unparalleled efficiency with our state-of-the-art machinery, powered by Zhongxin fans that excel in both adsorption and dust removal. At its core lies the robust Zhejiang DH motor, renowned for its reliability, paired seamlessly with the esteemed Taiwan Province Taibang motor for ink homogenization. This dynamic duo ensures superior performance characterized by low noise levels and unwavering power stability, setting new industry standards.
Bearing part
1. Elevate your production capabilities with our machine, featuring the prestigious 'NSK' main bearings that guarantee precision and durability like no other. Alongside, we incorporate additional top-tier bearings from leading domestic brands such as Wahalo, ensuring exceptional accuracy at P6, P5, P4 levels, and adhering to vibration standards of Z1 group or higher. This meticulous selection of components promises optimal performance and longevity.
Electrical components
1. Experience unparalleled safety and reliability with each unit's independent electronic control system. Crafted with superior components from Zhejiang Zhengtai, our relays, indicator lights, buttons, and contactors stand out for their excellence. The incorporation of Yadeke pneumatic components, including solenoid valves and cylinders, adds an extra layer of flexibility and robustness, ensuring prolonged and efficient performance tailored to meet the most demanding operational needs.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are dedicated artisans of high-grade corrugated cardboard carton machinery, proudly holding esteemed rights for global import and export. Our flagship offerings include the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, each crafted for resilience and innovation. Our robust cardboard production line and the highly efficient carton production line epitomize excellence. Furthermore, we specialize in the cutting-edge intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, paired with the forefront intelligent automatic highspeed folder gluer machine, stitcher machine, and the adaptable gluer and stitcher machine. Our comprehensive portfolio also includes the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the highly efficient partition assembler machine. Each product is distinguished by unparalleled safety, unwavering stability, and groundbreaking performance, with over ten national patents to their credit. Adhering to the stringent ISO9001 quality management system and CE EU certifications, our products exemplify global standards. Our unmatched presales and after-sales services ensure seamless efficiency and reliability, offering bespoke solutions and expert remote video guidance. We deliver overseas technical support through our dedicated team of skilled engineers, available around the clock to assist with your needs.
With a visionary approach to globalization, our premium products are proudly exported to countries like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and countless others, extending quality across the globe. While we might not be the lowest bidder, our promise of unrivaled quality stands firm. We believe in having a price conversation now, rather than a quality apology later, ensuring a distinguished advantage in the competitive industry landscape.
Global trade steered by integrity. Partner with us to discover the most reliable ally around the globe. Begin your world-class journey with us, where excellence meets trust.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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