Unleashing unparalleled efficiency and precision, the High Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine is your go-to solution for advanced carton box production. Engineered for superior performance, this state-of-the-art machine seamlessly integrates feeding, printing, slotting, and die-cutting operations to elevate your production capabilities to new heights.
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Product Description
Introducing the state-of-the-art Automatic Lead Edge Feeder Printer Machine for Carton Box by Dongguang Zhanzhuo Machinery Trade Co., Ltd., a marvel of engineering that transforms carton box production with finesse and precision. This cutting-edge equipment effortlessly executes a wide array of tasks including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in a single pass. Employing advanced technology, its leading edge utilizes adsorption for seamless paper feeding, while the main machine's operation is expertly controlled by a frequency converter and a high-power dust removal fan ensures pristine cleanliness. The innovative PLC programming system, accessible via the main and side touchscreens, offers an intuitive human-machine interface, empowering operators to maintain impeccable printing accuracy across feeding, operation, and discharging processes. To guarantee safety and efficiency, the front of the main machine is equipped with smart paper output monitoring, providing real-time oversight during start and stop operations. Each component is outfitted with sophisticated features such as an electric opening/closing system, pneumatic locking and plate lifting, automatic ink mixing, and an ink shortage alarm, ensuring seamless machine operation with premium printing quality and precise color registration. With dynamically and statically balanced transmission shafts and specially processed gears boasting HRC52-58 hardness, precision grade 6 accuracy, and spray circulating lubrication, performance and reliability are unmatched. Enjoy peace of mind with the robust keyless connection ring securing gear and transmission shaft integration. Experience unparalleled automation, user-friendly maintenance, exceptional color fidelity, intricate printing detail, and remarkable production efficiency, all encapsulated in one extraordinary machine.
Product Parameters
Feeding unit:
- Experience cutting-edge efficiency with our paper feeding system that integrates Taiwan's premier leading-edge technology. The use of bearing steel for the paper feeding wheel shaft enhances durability and precision.
- Our state-of-the-art control panel boasts a vibrant 7-inch color touch screen interface, offering seamless interaction between the paper feeding, printing, slotting, and die cutting sections. Effortlessly manage and oversee current operations, machine speed, count and stop processes, as well as various system settings such as fan speed adjustments and dust removal. With dual operating systems, experience rapid, safe, and user-friendly adjustments through both manual and electric controls.
- Optimize energy efficiency and cost-effectiveness with our suction fan-assisted paper feeding. Adjustable air volume tailored to cardboard size and a frequency converter controllable motor minimize power consumption. The robust dust removal fan, equipped with multiple brushes, ensures pristine cardboard surfaces for superior print quality.
- Our leading edge paper feeding design offers a standard type, perfect for handling diverse corrugated shapes with remarkable accuracy and stability. The vacuum negative pressure suction method guarantees high-speed precision. For elevated performance, the optional 'Soft pressing' high matching type lessens friction and maintains the integrity of the cardboard's corrugated strength, minimizing damage during the feeding process. This feature ensures smooth cardboard transmission and reduces congestion, optimizing production efficiency for various corrugated paper types, including E-groove and lower quality cardboard.
- Utilizing the leading edge of the cardboard as a positioning anchor, we substantially mitigate errors associated with cardboard length discrepancies. The synchronized speed of cardboard and pulley during transfer ensures uncompromised accuracy.
- Our system features electrically adjustable left and right stop gauges for the cardboard, allowing precise independent control or synchronized movement. The cardboard dragging frame adapts electrically to different cardboard widths, while the front baffle's manual, synchronous lift ensures simplicity and reliability.
- Unit opening and closing are managed with an electrically controlled system featuring an alarm bell for enhanced safety. One-button positioning facilitates quick and secure operation, while the friction clutch on the transmission shaft prevents operator error from damaging the machine. The pneumatic interlocking device ensures precise and firm locking, securing gear positions for seamless post-split production, thus minimizing waste due to misalignment.
- Crafted from high-quality seamless steel pipe, the lower roller of the paper feeding roller is expertly ground and electroplated, amplifying cardboard friction. Our dual-layer rubber feed roller, with an inner layer at 28 degrees for elasticity and an outer layer at 45 degrees for durability, ensures longevity. The quick-release design streamlines convenience, while the paper feeding cots' pressure adjustment utilizes a sophisticated two-stage worm gear mechanism, allowing manual adjustments with clear dial indications.
Printing unit:
Printing plate roller
The printing plate roller features a diameter of < ¢524mm (including the plate diameter < ¢536mm), crafted from high-quality steel, with a surface subjected to fine grinding and hard chromium plating. Its dynamic balance correction ensures smooth operation, making it ideal for high-speed printing. The horizontal and circumferential axes boast reference lines for convenient plate hanging and alignment. A ratchet-fixed plate winding shaft with a plate hanging groove allows for rapid plate changes. Electrically adjustable, the axial distance between the printing plate roller and the left and right plate pulling displacement can be set to 6mm, with an effective range of 12mm, enabling plate corrections during both operation and stoppage. The phase planetary gear of the printing plate roller is controlled by a360°degree circumference adjustment system, while the 360° degree computer manages the motor operations, allowing adjustments whether the machine is running or stopped. The touch screen effortlessly displays the adjustment amounts and automatically recalibrates upon entering the desired size. Additionally, the system features an automatic zeroing device for the printing plate roller. By simply pressing the plate hanging position button, the equipment autonomously shifts to the optimal position for plate hanging, significantly enhancing labor efficiency. A pedal switch is installed for easy rotation of the printing plate cylinder in both forward and backward directions, facilitating plate changing and cleaning.
Impression roller
- Exquisitely crafted from high-quality seamless steel pipe, the impression roller undergoes both dynamic and static balance correction for stable operation. It experiences quenching and tempering, hot charging, and is finished with surface fine grinding and electroplating for optimal performance.
- The gear system features a backlash-free adjustment mechanism that preserves gear meshing accuracy during modifications, ensuring precise transmission. Manual micro adjustments of the gap between the printing plate roller and the impression roller are facilitated, with a clear scale display. A 1: 200 double-stage worm gearbox is employed for positioning adjustments, offering an adjustable distance from 0 to 12mm.
Metal anilox roller
- The anilox roller cots showcase an advanced cantilever structure, simplifying installation and maintenance, with the option to add a scraper system later. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, the anilox roller is crafted with high-quality steel via special technology, endowing it with long-lasting durability, wear, and corrosion resistance, and excellent ink control. The honeycomb mesh offers options of 200, 220, 250, or 280 lines/inch, tailored to the printed products' needs.
- The anilox roller and printing plate roller are equipped with a pneumatic pressing action for plate adjustment, automatically lifting the plate upon machine stoppage. Electric uniform ink is activated to prevent ink drying. The inking delay time for each printing unit is individually adjustable with the paper feeding start/stop. The anilox roller incorporates a one-way overrunning clutch, facilitating swift and easy ink mixing or washing by detaching from the driving force.
- The optional ceramic net roller (available at an additional cost) features a steel pipe surface encapsulated with ceramic. Through grinding and laser engraving, it achieves uniformly inked dots ranging from 200 to 400 lines/inch, customizable to your requirements.
Rubber roller
- Manufactured by "Silver Star Spring Breeze" in Jizhou, Hebei Province, the cots are constructed using high-quality seamless steel tubes, refined through dynamic and static balance treatment. The outer surface is lined with high-grade Ding Qing rubber, celebrated for its wear and corrosion resistance. Precision CNC grinders ensure the middle height and accuracy, delivering unparalleled cot performance.
- Featuring a 1: 200 double-stage worm gear clearance fine adjustment, the rubber roller applies ink uniformly. Post-adjustment, it self-locks by gravity, with the rubber roller and anilox roller separating after cleaning, preserving the rubber's elasticity and preventing deformation.
Scraper system
- Unleashing the power of innovation, our advanced chamber fluid dynamics and ink sealing design within a closed double scraper system provides unparalleled ink delivery efficiency while conserving precious ink resources. The pneumatic cylinder adjusts and locks, with automatic compensation for scraper abrasion, ensuring the anilox roller aligns perfectly for superior scraping results. An anti-corrosion and anti-sticking coating enhances ink transferability and simplifies cleaning. This comprehensive system effortlessly replaces outdated cots or single scraper setups and offers complete, true enclosure, making it ideal for volatile solvent units-minimizing solvent usage and elevating the work environment.
- Our precision-engineered system guarantees an impeccable scraping angle and exact mechanical precision. Even after scraper replacements, the position remains constant, optimizing scraping efficacy. The adjustable, compensating sealing system maintains full ink delivery system seal without halting operations. The adjustable sealing block seamlessly connects to the engraved anilox roller surface, eliminating the need for end bands. The closed chamber design allows for easy assembly and disassembly, requiring no additional tools.
Ink Supply System
- Experience the efficiency of our one-way diaphragm-type pneumatic ink pump, designed to recover excess water seamlessly alongside a filter and ink circulation system. For enhanced ink control, an optional double-acting diaphragm pump is available. Our system features automatic ink quantity sensing with wash and abnormal ink level alarms, ensuring smooth operation with integrated warning and alarm signals.
- For enhanced visibility, our transparent ink supply pipe and elevated transparent ink storage cup allow you to intuitively monitor the ink supply during production. Simplified operation and cleaning are achieved through a circulating cleaning pipeline and ink roller, ensuring a consistent and reliable ink supply.
Phase Adjustment Mechanism
1. Embrace the precision of our phase adjustment mechanism, with the printing plate roller phase managed through a frequency converter for a seamless 360-degree adjustment, applicable during both operation and stationary states.
2. With motor speed under frequency converter control and an encoder integrated with the PLC programming system, our system automatically adjusts motor speed to maintain phase adjustment accuracy within a precise 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism ensures stability, ceasing machine rotation during separation or phase adjustment to maintain fixed gear positioning with absolute precision.
- Each printing unit is equipped with user-friendly positive and negative inching controls for the main machine, simplifying operations such as plate erasing, plate hanging, and color registration, while reducing labor demands.
Slotting Unit
Touch Screen Operation Control
The slotting department's electrical operations are seamlessly controlled through a touch screen interface linked to a PLC programming automation system. Input product dimensions like 'length * width * height' to have the computer system automatically position orders with just a button press, offering manual fine-tuning based on customer requirements.
Our color man-machine interface offers intuitive menu storage, automatic shift distance compensation, and corrections. With a motor box driven by a Taiwan Province Delta frequency converter, the cutter head's lateral displacement is rapid, stable, and precise. The system, coordinated with a PLC control box, adjusts the high-profile cutter, synchronizing four cutters for swift adjustments, enhancing efficiency significantly.
Pre-pressing, Line Pressing, and Slotting - Six-Axis Full Computer-Controlled Slotting Part
- Our single-shaft double-knife slotted structure, featuring an internal tooth design, ensures lubricating oil remains non-contaminating to cartons. The slotting unit includes an emergency stop for safety and supports positive and negative inching across the machine for user convenience and flexibility.
- Our cutting-edge grooving knife, with a robust standard thickness of 7mm, is meticulously crafted from premium alloy steel. Through advanced heat treatment, it achieves unparalleled hardness and resilience. The dual-blade trimming knife boasts a razor-sharp edge and unmatched precision. Its seamless shaft, forged from superior 45# steel tube and finished with grinding and electroplating, ensures fluid movement. The innovative large displacement mechanism of the middle cutter, along with the trimming and cutting device, showcases its formidable adaptability for production. The elastic double-blade trimming knife not only delivers seamless trimming but also enhances cost-efficiency.
- Embrace the future with our state-of-the-art linear guide rail technology, designed for stability and precision, guaranteeing exceptional accuracy in slotting phases. Featuring ten-screw automatic adjustment, this system seamlessly synchronizes electric adjustments for the lateral movement of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Control the accuracy effortlessly with intuitive button and touch screen interfaces.
Introducing the precision-engineered Pre-pressing Wheel and Line Pressing Wheel, crafted for perfection.
- Our upper and lower shafts, made from high-grade steel, undergo quenching, tempering, and electroplating, achieving dynamic and static balance. Equipped with four sets of new line pressing wheels, it adeptly prevents cardboard crushing, ensuring lines are smooth and immaculate. The slotting section, enhanced with a set of prepressing wheels, undergoes dual prepressing and line pressing, achieving superior line shapes that resist cracking, delivering perfectly formed boxes.
- Effortlessly fine-tune with the manual adjustment dial for the wire pressing wheel, offering a versatile range of 2-12mm. The gear features a backlash-free adjusting mechanism, ensuring seamless gear engagement during adjustments while maintaining impeccable transmission accuracy.
Revolutionize your operations with our Slotted Phase Adjusting Mechanism, designed for precision and efficiency.
- Utilizing the advanced planetary gear mechanism, our slotting phase adjustment adopts PLC and electric digital input for seamless 360-degree adjustments, whether the equipment is running or stationary.
Explore our Die-cutting Unit, engineered for precision and high performance.
- The die-cutting knife plate roller boasts an impressive outer diameter of < ¢486mm (including a knife template diameter of < ¢536mm). Crafted from top-tier cast steel, the surface is expertly ground and balance-corrected, featuring uniform hole separation for enhanced operational stability and electroplated shaft.
- The die template's bolt holes feature 10M specifications with an axial spacing of 100mm and a radial circumference divided into 18 equal segments. The die cutter stands at a height of 25.4mm, with wooden template thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Discover the superior efficiency of our Rubber Roller (Upper Roller), engineered for peak performance.
1. With a diameter of less than ¢536mm, the rubber pad roller complements a rubber pad of 554mm diameter. The quick-change rubber pad offers exceptional wear resistance and a prolonged lifespan. Fabricated from superior cast steel, the roller undergoes quenching, tempering, and dynamic and static balancing, with a finely ground surface to boost operational stability.
2. The knife die roller and rubber pad roller gap adjust electrically, backed by a stable air-lock fixed adjusting mechanism. The rubber roller features a mechanical transverse 50mm traveling device with a speed difference compensation system, ensuring uniform wear and tear across varied positions, significantly extending the service life of the Youli rubber pad.
Experience unparalleled precision with our Grinding Repair Mechanism, crafted for efficiency and longevity.
1. Electrically grind the rubber pad with rapid and efficient corrections, significantly enhancing the rubber pad's service life.
Our Phase Adjusting Device is meticulously engineered for precision and seamless adjustments.
1. Enjoy the convenience of electric digital 360-degree adjustments for the die-cutting phase, with the flexibility to make changes during both operation and stoppage of the equipment.
Our Drive Gear epitomizes precision and durability, ensuring smooth and quiet operations.
- Featuring high-precision helical gear transmission, our drive gear utilizes 20GrMnTi high-quality alloy steel. Post quenching, tempering, high-frequency quenching, and gear grinding, it offers smooth, low-noise operation with hardness ratings of HRC58-62. This ensures long-lasting durability and minimal wear, maintaining printing register accuracy over extended periods.
2. The innovative design connects the shaft and gear through a tensioning connecting sleeve that ensures a keyless connection. This advanced technique eliminates any gaps during high torque usage, enhances installation and maintenance convenience, and upholds long-term transmission accuracy. As a result, the precision of the printing registration is impeccably maintained.
3. Our advanced gear lubrication system utilizes an automatic spray lubrication mechanism powered by a high-efficiency gear oil pump. This ensures exceptional transmission accuracy and significantly extends the service life of the machinery, allowing for premium performance and durability over time.
Motor part
- The main motor is expertly controlled by a 'Dongli' frequency converter, known for its flawless operation characterized by minimal vibration and noise levels. In addition, we employ the 'Taiwan Province Delta' frequency converter for speed management, enabling low-speed rated torque output for ultra-quiet and stable operations.
- The system's fans, including the adsorption and dust removal units, are crafted by Zhongxin, while the phase motor is from the renowned Zhejiang DH. The ink homogenizing motor, produced by Taiwan Province Taibang, is celebrated for its low noise output and unwavering power stability, ensuring seamless operational continuity.
Bearing part
1. Our machine's principal bearings are premium 'NSK' imports, while additional bearings from acclaimed domestic brand Wahalo are procured directly as agents. These components boast product accuracy levels of P6, P5, and P4, with vibration levels of Z1 group or higher, guaranteeing superior performance and reliability.
Electrical components
1. Each unit features an independent electronic control system, ensuring unparalleled safety and reliability. The relays, indicator lights, buttons, and contactors are sourced from Zhejiang Zhengtai's original electric appliances, known for their excellence. Furthermore, our solenoid valves and cylinders are equipped with Yadeke pneumatic components, prized for their flexibility, stability, and long-lasting durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, a distinguished professional manufacturer, stands out in the competitive field. Renowned for producing high-quality corrugated cardboard carton machines, Zhanzhuo Machinery proudly holds import and export rights. Our main offerings include: 3-layer/5-layer/7-layer corrugated board production lines, advanced cardboard and carton production lines, cutting-edge intelligent digital printer machines, and the highly efficient automatic high-speed printing slotting die cutting machine. In addition, our high-definition and high-speed printing slotting die cutting machines are unmatched in their class. We also specialize in intelligent automatic high-speed folder gluer machines, stitcher machines, versatile gluer and stitcher combos, roller paper cutter machines, and advanced cardboard flute laminating machines. Our roller-to-roller film laminating machines and partition assembler machines further exemplify excellence. Our products are acclaimed for their safety, stability, superior performance, and have earned over ten national patents. They are ISO9001 and CE EU certified, affirming our commitment to exceptional quality. Our extensive pre-sales and after-sales services are designed to be efficient and dependable, offering customized solutions and professional remote video guidance. Our comprehensive customer service includes overseas technical support for engineers, ensuringround-the-clock availability to meet your needs.
With a global perspective, our products are proudly exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. We promise unparalleled quality over low prices; a moment of explaining value is preferable to a lifetime of apologizing for quality! Our competitive edge in the industry is unmatched.
Emphasizing global trade with honesty as our guiding principle, selecting us means choosing the most dependable partner worldwide. Embark on a world-class journey with us at the helm.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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